Abstract

Lead sulfide thin films were prepared by chemical bath deposition (CBD) on both glass and Si (100) substrates. XRD analysis of the PbS film deposited at 25°C showed that the prepared films have a polycrystalline structure with (200) preferential orientation. Larger grains could be obtained by increasing the deposition time. The prepared films were also chemically characterized using X-ray photoelectron spectroscopy (XPS), which confirmed the presence of lead and sulfur as PbS. While energy dispersive X-ray spectroscopy (EDX) technique was used to verify the stoichiometry of the prepared films. Atomic force microscopy (AFM) was used to study the change in the films’ morphology with the deposition time. The effect of the deposition time, on both optical transmittance in the UV-Vis-NIR region and the structure of the film, was studied. The obtained results demonstrated that the optical band gap decreased when the thickness increased.

1. Introduction

Lead sulfide (PbS) has attracted great interest due to its enormous applications in the field of optoelectronics such as infrared (IR) detection [1], solar cell [2], quantum dots applications [3], and selective coating for photothermal conversion [4]. PbS is a semiconductor with direct narrow energy gap of 0.37–0.4 eV at room temperature. However, this energy gap becomes higher (1.6–2.44 eV) for nanocrystalline materials because the sizes of the crystallite become comparable to the Bohr excitonic radius, so this difference could be attributed to quantum confinement effect of PbS nanocrystals [5].

Also, among all other semiconductors, lead sulfide has a positive temperature coefficient of the energy gap [6]. PbS thin films could be prepared using different methods [79] such as pulsed laser ablation [10], spray pyrolysis [11], and chemical bath deposition (CBD) [12, 13]. However, chemical bath deposition is mostly used [8, 1417] since it is a suitable method for the deposition of polycrystalline films, at low cost and good-quality films [18]. In addition, chemical bath deposition does not require high-quality target and could be achieved without vacuum. The deposition rate and the thickness of the films are easily controlled by changing the spray deposition parameters.

In a recent work [19, 20], the effect of ZnS film thickness on its structural and electrical properties has been studied. It was demonstrated that by increasing the deposition time (thickness), the crystalline quality could be improved with developing better conducting behavior.

Due to its simplicity and versatility, the chemical bath deposition technique was used in this work to deposit PbS thin films on Si and glass substrates. EDX method was employed to reveal information about the composition of the films. The obtained films were then characterized by X-ray photoelectron spectroscopy (XPS) to analyze its chemical composition. XRD technique was used to study the crystallographic properties of the prepared films. The crystalline quality was improved, where the grain size values increased with increasing thickness. Also, the effect of the deposition time on the physical properties of the PbS thin films was evaluated.

2. Experiment

Thin polycrystalline films of PbS were prepared by CBD on both commercial glass slides and Si substrates. The substrates were washed with hot distilled water, immersed in HCl solution for 24 h, and then washed with acetone. Finally, the substrates were cleaned ultrasonically with water for 20 min. Lead acetate (Pb(CH3COO)2) and thiourea (SC(NH2)2) were used as sources of Pb2+ and S2− ions to form nanocrystalline PbS thin films. Ammonium acetate NH4CH3CO2 was used as a buffer solution to control the nucleation rate [21]. The aqueous solution of the deposition bath was prepared by the sequential addition of 5 ml of 0.5 M lead acetate, 5 ml of 2.0 M KOH, 6 ml of 1.0 M thiourea, and 2 ml of 1.0 M triethanolamine in a 100 ml beaker. The total volume was completed to 100 ml with distilled water. The deposition time has been varied in the range of 10 to 120 min. The quality of the films depends crucially on the deposition parameters, which should therefore be optimized in order to obtain highly oriented crystalline PbS films.

A scanning electron microscope (SEM) TSCAN Vega\\XMU (Czech Republic), operated at 30 kV, was used to measure the deposition time and the morphology of the prepared PbS films.

Atomic composition and stoichiometry of the PbS films were determined by EDX. The chemical composition of the films has been determined using the X-ray photoelectron technique. The XPS analyses were performed using a SPECS UHV/XPS/AES system with a hemispherical energy analyzer. The monochromated Al Kα X-ray source (1486.6 eV) is used as the excitation source and is operated at 250 W [22]. In addition, X-ray diffraction (XRD) STOE transmission X-ray diffractometer (Stadi P) (Germany) was used to analyze the crystallographic properties of the prepared films, and low-energy electrons issued from a flood gun were used to compensate for the charging effect. The XRD analysis was realized by using the Cu Kα () radiation in a linear position sensitive detector for θ–2θ scan configuration. The morphology of the prepared PbS films was also analyzed using AFM (Park Scientific Instruments AP-0100 model) with the noncontact mode. The mean grain size, grain distribution, and surface roughness were determined using the WSxm software. In addition, the optical characteristics were examined by measuring the transmittance of the prepared films using a UV-Vis Shimadzu UV-310PC spectrophotometer. The experimental set-up consists of UV excitation using a 325 nm He/Cd laser and grating monochromator (1200 groves/mm) equipped with a cooled photomultiplier tube PMT. Two types of substrates were used for different methods of analysis. EDX analysis is better performed for films on silicon substrate, while a UV transmission study requires films deposited on transparent materials in the visible region such as glass substrate.

3. Results and Discussion

3.1. Composition Study
3.1.1. EDX Study

The EDX analysis shows the prepared film composed of Pb and S atoms as illustrated in Figure 1.

The atomic ratio of the sulfide S in the sample is higher than that of lead (Pb): (). The spectrum indicates that oxygen contamination is less than 1%. The peak indicates the presence of Si, which arises from the substrate.

The obtained results show the stoichiometry of the prepared PbS films.

3.1.2. XPS Study

Figure 2 presents the XPS spectra of PbS film obtained at 30 min. It could be noted that the prepared films are principally consisted of lead and sulfur corresponding to the formation of PbS. However, the O 1s core level peak, which is located at 531.75 eV, corresponding to oxygen, and the C 1s core level peak related to adventitious carbon were noted. In addition, a high percentage of lead hydroxide in the surface of the films was found. This was explained as the lead hydroxide could be an intermediary compound according to PbS reaction mechanism [23]. In addition, Figure 2 shows in detail the Pb 4f doublet of prepared film. The position of the Pb 4f7/2 of 137.5 eV is in good agreement with reported values in literature for PbS [23, 24]. The S 2p core peaks for both films are located at 160.75 eV, which corresponds to sulfur as PbS [2527]. Bonding energy for S 2p 3/2 at 161 eV is indicative of a metal sulfide, PbS in this case [28]. These results are analogous to the reported values of PbS nanoparticles [29].

The peaks at ~225.5 eV (Figure 2(b)) is corresponding to S 2s. Reiche et al. [30] found that the S 2s (225.4–225.8 eV) peak shifts are size related, and the higher oxygen amount is bonded to the Pb but not to the S atoms.

The peak at 142.0 eV (Figure 2(c)) is assigned to the binding energies of Pb 4f5/2, which is in good accordance with data obtained in literature [31].

3.2. XRD Study

Figure 3 shows XRD pattern of PbS films deposited for different times, and all reflected peaks with (200) preferential orientation can be indexed to the cubic structure of PbS with lattice parameters , and it shows that small peaks (111), (220) (311), and (222) correspond to 26.10°, 43.22°, 51.20°, and 53.62°, respectively, in good agreement with the PDF database (number 78-1054). The two small peaks at 34.1° and 47.5° are due to the stainless steel 304 holder. It has been observed that the intensity of the peaks increased and the crystallization of PbS thin films were improved with increasing film thickness, similar to other reports [12].

The intensity of the XRD (200) peak gets stronger with deposition time indicating the increase of the film thickness as shown in Figure 3(a). Grain size has been deduced from XRD pattern using Scherrer’s formula [32] for (111), (200) (220), and (311) orientations. It was found that the crystallite size increases with increasing the thickness (Figure 3(b)).

The grain size for the (111) peak increased from 10 nm to 27 nm with increasing thickness, whereas the grain size for the (200) peak increased from 26 nm to 47 nm. This behavior is in agreement with other studies [11]. This means that the thicker films have less defect concentrations (bigger grain size and fine grain boundary). The behavior of increasing the resistivity with average grain size agrees with other reported work [33] but does not agree with other studies of ZnS film deposited by ultrasonic spray pyrolysis [19, 20]. The increase in the film thickness leads to an improvement of the crystalline quality. This is attributed to the strain in the film introduced during the deposition [34], that is, the thicker films suffer less strain than the thinner ones. This comes in a good agreement with our results where thicker films have lower stress value and better quality.

3.3. SEM and AFM Study

This kind of texture and growth was found in all samples under investigation and confirmed the analysis already presented. The morphology of the films deposited at a certain time depends mainly on the deposition rate, pH, concentration, and speed of the substrate rotation [35].

The cross-section of PbS thin film deposited for 100 min is shown in Figure 4(a) where the thickness was about 320 nm. The surface morphology is shown in Figure 4(b).

The AFM surface topography of as-deposited PbS film at time 10 min (Figures 5(a) and 5(b)) shows a nanostructured surface with well-defined grains of mean . The surfaces of the products of PbS thin films were obviously smooth. The AFM surface topography (Figures 5(c) and 5(d)) changes for thicker film deposited at 100 min (corresponding thickness: 320 nm).

The roughness of the prepared films, expressed as root mean square (RMS) roughness was obtained from AFM measurements, and their evolutions with deposition time are increased by increasing the thickness, where it varied from 2 nm (at 70 nm thickness) to a maximum value of 7 nm (at 170 nm thickness). After that, it decreases to about 6 nm for thicker films (350 nm thickness) as shown in Figure 5(e). The obtained results agree with Kakhia et al. [36]. The increase of RMS roughness with the increase of film thickness was due to the larger grain formation as well as increase in the porosity [37]. In our case, the film deposited by CBD showed lower roughness than the film prepared by spray pyrolysis method [11]. According to Pérez-García et al. [38], the thickness increases with the deposition time from 58 to 200 nm and the roughness increases from 3.5 nm to 14 nm for the PbS films grown by CBD.

3.4. Optical Properties

Figure 6 shows the UV-Vis-NIR transmission spectra for films (from 10 nm to 200 nm). It has been observed that the average transmittance of the studied samples in the visible range decreased from 40% to 20% with increased film thickness. The optical transmittance provides useful information about the optical band gap of the semiconductor [34] as shown in Figure 6.

The obtained values of the optical band gap for different thicknesses are shown in Figure 7(a). The plots of as a function of are shown in Figure 7(a) in accordance with (1), which is valid for energies not exceedingly high, where is a constant, is the photon energy, is the band gap, and is 0.5.

Figure 7(b) shows that the optical band gap decreases slightly from 2.75 ± 0.02 eV to 2.29 ± 0.02 eV with the thickness increasing from 70 nm to 200 nm, which indicates that the band gap value is, to some extent, influenced by the sample thickness. However, this influence is not sufficiently important. The Eg values decreases with increasing thicknesses, and this is attributed to the increases of density of localized state in the energy gap. These values of Eg are in good agreement with those published by [39, 40]. It is reported that the size effect on the optical Eg is stronger for the NC films than for PbS nanocrystals with average crystallite size of 24–10 nm, showing Eg varying from 2.22 to 2.65 eV [41]. Ezugwu et al. [5] explain the reason for the difference between the energy gap values for PbS bulk and nanocrystalline.

The optical band gap decreases sharply from 2.29 to 1.66 eV where thickness increases to 350 nm (Figure 7(b)). Abbas et al. [12] have studied and shown that PbS thin films have allowed direct transition and the values of energy gap varied between 1.88 and 1.55 eV with increasing the film thickness (500–660 nm). Beddek et al. [13] found that Eg decreased with increasing bath pH, certainly due to the increase of crystallite size; the same behavior has been observed in many studies. This behavior agrees with reported studies [21, 42]. This could be explained by the improvement of the crystalline quality (grain size with thickness) [19, 43].

4. Conclusion

In this work, PbS thin films were grown on glass and Si substrates by CBD and the effects of growth conditions such as the deposition time of the constituents on structural and optical properties were studied.

The PbS thin films have cubic phase and preferred orientation in the (200) plane. XRD spectra indicate that there is no stress in the films. The grain sizes are estimated to be in the range of 25–47 nm wherein the time evaluated was from 10 to 120 min. The crystalline quality (grain size) improves with increasing thickness. Film thickness ranged from 70 nm to 350 nm, depending on the growth conditions. XPS analyses showed that the chemical bath deposition technique is clean because there are no contaminants and confirm that the main components of this thin film are lead and sulfur. From AFM images, it was found that the RMS roughness of the film surface increased as the film thickness increased. Optical band gap and refractive indices values have been deduced from UV spectra for films deposited on glass substrates, and the energy gap was decreased slightly from 2.75 eV to 2.29 eV; after that, it decreased to 1.66 eV for the maximum thickness (350 nm).

Conflicts of Interest

The authors declare that they have no conflicts of interest.

Acknowledgments

The authors greatly acknowledge funds to this project by Professor I. Othman, the director general of the Atomic Energy Commission of Syria. Moreover, the authors would like to thank Professor M. S. Al-Masri for his continuous support.