Abstract

Candida antarctica lipase B was immobilized on a series of silicone nanofilament-coated matrices of different porosities. In addition to creating a more open surface, SNF’s hydrophobicity allows for a simple immobilization pathway via adsorption. In order to study the impact of the nanostructure, the performance was compared with control samples lacking SNFs. For all materials, the surface was characterized with BET measurements, and the immobilized enzyme was measured as well as the catalytic activity. Enzyme loads ranged between 3.85% and 2.53% and decreased with the decreasing surface area of the carrier material from 200 m2/g to 0.04 m2/g, while the activity per enzyme increases from 824 U to 2040 U. The data suggest that the coating seals off inner surfaces, forcing the enzyme to be immobilized at more accessible positions allowing for higher activity per enzyme. Optimization of the immobilization conditions allowed us to create a thinner enzyme layer which further improved the activity per enzyme to 3129 U. While this activity is comparable to the commercial Novozyme 435 with 3073 U, the SNF-based system performs the catalysis in a thin surface layer of around 13 μm. A favorite area of application is, for example, the creation of enzyme-based detection systems, where the high activity per surface area of up to 89622 Umg/m2 would lead to high signal strength.

1. Introduction

The development of nanotechnology has led to multiple new developments in science ranging from the use of quantum dots to nanostructured surfaces and new functional materials [1]. Typical applications of nanotechnology are the detection of compounds of biological or environmental interest [2, 3] with nanocomposite electrodes. Further, the combination of physical properties and morphology has given rise to high surface and often light-driven catalysts for the removal of pollutants [4].

Silicone nanofilaments (=SNFs) are a typical example of the versatility and potential of nanomaterials. They are one-dimensional polymers of polymethyl, ethyl, or vinyl siloxanes of amorphous nature [5]. They can be easily created on a multitude of surfaces in a vapor phase reaction without elevated pressure or temperature [6, 7]. The created coating has a layer thickness of up to 13 μm while single SNFs have an average diameter of 0.1 μm with large variations depending on the chosen reaction conditions. Only 2.8% of the layer volume is occupied by SNFs, creating a highly accessible surface area [8]. Their unique growth mechanism causes hydrophobic ethyl or methyl residues to face towards the outside [9]. This orientation provides a SNF layer with a hydrophobic surface and a nanoscale roughness resulting in exceptional water-repellent properties [6]. Modifications with fluorinated carbon chains add oil-repellent properties, turning the surface superomniphobic [10]. This chemical and functional versatility has led to the attachment of many functional groups and catalysts [11, 12]. SNFs created with vinyl groups are perfectly suitable for the thiol-ene click reaction, widening the available surfaces to anything with a thiol group [13, 14]. The focus of SNF research has been the creation of functional, in most cases catalytic, surfaces with improved resilience due to hydrophobic or omniphobic properties [15]. However, their potential as a carrier of biocatalysts has so far been neglected.

Lipases are the ideal choice, because they can be immobilized by adsorption on hydrophobic surfaces with very good results [1618]. They are highly versatile enzymes and can catalyze a wide range of reactions such as ester hydrolysis, transesterification, as well as esterification, and amidation [1921]. Under appropriate conditions, they will react in an enantioselective manner, which allows for efficient synthesis of chiral molecules with amines, alcohols, esters, or amides located on the stereocenter [22, 23]. Practical applications include the production of biodiesel, processing of food oils, and the synthesis of chiral molecules such as pesticides or drugs [24].

Lipases are insoluble in organic solvents, although many of their substrates only dissolve in nonpolar solvents and several reactions catalyzed by lipases are water sensitive. The common solution is to immobilize the enzyme as a fine layer over a large surface to optimize the mass transfer of this heterogeneous catalyst [25]. Immobilization may have additional benefits such as increasing the resistance against catalyst denaturation or retaining the enzyme in the catalyst bed of the flow through a reactor or simplifying the removal of the catalyst.

In this study, the immobilization of Candida antarctica lipase B (=CalB) via adsorption on a series of SNF-coated silica was studied. The benefits of the SNF nanostructure were studied, and the enzyme loading was optimized. The best catalyst was then chosen and compared to the commercial immobilized CalB Novozyme 435.

2. Materials and Methods

2.1. Materials

Ethyltrichlorosilane (ETCS) (98% purity) was obtained from abcr GMBH and stored under nitrogen. Silica gel (Davisil Grade 643) pore size 150 Å, 200-425 mesh; silica gel high-purity grade pore size 60 Å 220-440 mesh; glass beads 75 μm acid washed; Candida antarctica lipase B, recombinant from Aspergillus oryzae (CalB); Novozyme 435; 4-nitrophenyl acetate (≥98%); 4-nitrophenol (spectrophotometric grade); and dioxane anhydrous 99.8% were obtained from Sigma and used as received. The Pierce™ BCA Protein Assay Kit was obtained from Thermo Fisher Scientific. CHROMAFIL Xtra PET-20/13 filter membranes were obtained from Macherey-Nagel.

2.2. Silicon Nanofilament (SNF) Coating

Silica (4 g) was washed in 100 mL potassium hydroxide solution (100 mM) at 50°C and 10 W sonication for 20 min. The material was washed 7 times with distilled water (100 mL) and dried overnight at 100°C. Glass beads were cleaned in oxygen plasma for 30 minutes prior to coating. The respective material (500 mg) was placed in a custom-made gas-phase reaction chamber (volume 6.5 L). The relative humidity was controlled by flushing the chamber at 60% relative humidity (=RH60) (for SNFs) or RH5 (hydrophobic surface) for 8 h. The flow was stopped; ETCS (600 μL) was injected onto a silane holder placed 10 cm above the sample in the middle of the chamber. The reaction was left overnight.

2.3. Lipase Immobilization

SNF-coated material (100 mg) was mixed with 0.5 mL ethanol, and then, 2 mL of potassium phosphate buffer (100 mM, pH 6.8) containing the appropriate amount of CalB was added. The mixture was incubated for 23 h; then, the matrix was filtered off and washed. The catalyst had dried after 24 h of storage at 5°C and could be kept under these conditions.

2.4. Bicinchoninic Acid Assay

The protein content of the washing solution was tested using the commercial BCA assay kit in a 96-well plate [26]. The samples were incubated for 50 min at 37°C, and the absorption at 562 nm was measured with a BioTek PowerWave XS2 plate reader. By comparison to a CalB standard curve added to each well plate, the concentrations were calculated. The enzyme loading was calculated by subtraction from the initially used CalB amount.

2.5. Activity Assay

Reaction solution containing 40 mM para-nitophenyl acetate and 80 mM methanol in dioxane was heated to 35°C. The catalyst was placed in a glass vial, and 5 mL of the above reaction solution was added. The mixture was shaken at 200 rpm and kept at 35°C. After 50 min, 0.6 mL aliquots were filtered off through a 22 μm membrane. The absorption at 405 nm was measured with a Perkin-Elmer Lambda 650S UV/vis spectrometer and compared to a standard curve to calculate the activity. One unit was defined as one nanomole of product formed per minute per mg immobilized enzyme.

2.6. Characterization

Samples for the scattering electron microscope (=SEM) were sputtered with 8 nm platinum with a Safematic CCU-010 HV coating unit. SEM analysis was performed on a Zeiss Supra 50 VP at 3 kV using the SE2 detector. Samples for nitrogen sorption isotherms were degassed under vacuum overnight at 110°C and measured with a Quantachrome Quadrasorb SI porosimeter. Adsorption branch points in the range were applied in the BET model.

2.7. Statistical Analysis

Errors are generally given as the standard deviation of at least 3 replicates while the results are reported as the average thereof.

3. Results and Discussion

3.1. Characterization of the Carrier Material

Three types of commercially available silica particles were coated and evaluated to find the optimal matrix material. The three chosen materials were silica particles 35-70 μm diameter with 150 Å average pore size, 35-75 μm diameter with 60 Å average pore size, and glass spheres of 75 μm diameter without pores (see Figure 1).

Under identical coating conditions, the glass spheres had a significantly thicker SNF coating. This result indicated that the pores interfered with the coating process. To distinguish between the effect of the hydrophobic surface and the SNF coating, a series of carriers with a hydrophobic surface, but lacking the SNFs, was created (=hydrophobic). We coated the samples at 5% relative humidity which was too low for the growth of SNFs. However, silanization still occurred, leading to a comparable hydrophobic surface free of nanostructures (see Figure 2).

The hydrophobic control samples did not differ visually from the untreated materials when examined by SEM (see supporting information Figure 1). Nitrogen sorption measurements were conducted on all created materials and applied to the Brunauer-Emmett-Teller (BET) model to obtain the total surface area the enzyme immobilization and catalysis would take place on. Furthermore, changes in the BET surface among the samples convey information about how the introduced modifications affected the pores, as the majority of the surface is pore surface and thereby all changes in the pores will heavily affect the measured surface area.

Two situations prevail, depending on the porosity of the material. The surface area of porous materials decreases in the order from untreated to hydrophobic to SNFs (see Figure 3). In the nonporous hydrophobic sample, the outer surface of particles of this size is in the range of 0.04 m2/g. Even when assuming a 5 times lower density and doubling the area to account for the shard-like shape of the particles, the estimated outer surface was only 0.2 m2/g. Therefore, most of the measured surface of the porous materials stemmed from the internal surface, and the significant decrease of surface area occurring during the silanization is caused by the sealing or narrowing of the pores. This outcome can be explained by the growth mechanism of SNFs [9]. During the modification, the reaction chamber was flushed for 8 h with nitrogen at 5% (hydrophobic) or 60% (SNFs) relative humidity. During this period, the air humidity equilibrated with the entire surface. Due to capillary forces, water condenses more readily, the narrower a specific section of a pore, or the higher the water vapor pressure is. When the ethyltrichlorosilane is injected, silanization occurs inside the condensed water, sealing off pores, and in the case of high humidity, causing the growth of SNFs. If water was to merely condense along the walls, silanization would result in narrower pores. This internal silanization effect overshadows any outer surface created by the SNFs as well as affecting the growth of SNFs, resulting in a thinner SNF carped than the one achieved on the nonporous material under identical conditions (see Figure 1). For the nonporous hydrophobic sample, the surface area of 0.04 m2/g was precisely calculated via density and size (see supporting information Table 2). Employing large amounts of SNF-coated material, the BET surface of the coated material was measured to be 0.6 m2/g with a considerably large error of 20% due to the low total surface area. When dividing this area of 0.6 m2/g by the underlying surface of 0.04 m2/g, which is the surface of the nonporous hydrophobic spheres, we may determine that the underlying surface is amplified by a factor of 15, a feature also referred to as roughness. This roughness is in accordance with the 13-fold increase reported for ethyltrichlorosilane nanofilaments using focused ion beam nanotomography [8].

3.2. Enzyme Immobilization on the Matrix Materials

In the next step, each material was incubated in CalB solution and the enzyme concentration was determined with the bicinchoninic acid assay. The activity was measured with the para-nitophenyl acetate assay where CalB catalyzes the formation of para-nitrophenol from para-nitophenyl. Combining these two results for the activity per mg immobilized enzyme, hereafter referred to as activity, allowed us to compare the performance of the created catalysts.

3.3. Enzyme Loading

The enzyme loading increased with increasing pore size (see Figure 4). In addition, hydrophobic material carried more enzyme than SNF-coated material. The exceptions were the nonporous materials where the formation of SNFs resulted in an overall increase in surface area that translated to an increase in enzyme loading (see Figure 3). The parameters of the average pore size of the base material and silanization conditions determined the number of sufficiently large pores to accommodate CalB with its approximate dimension of ~ 30 Å × 40 Å × 50 Å [27]. This in turn heavily influenced the enzyme loading. A larger average pore size in the material resulted in a greater number of pores in the size range above the threshold that can accommodate CalB. Further, the previously discussed silanization effect results in the filling and/or narrowing of pores resulting in SNF-coated silica particles having less enzyme than their hydrophobic counterparts. This feature is most apparent when comparing 150 Å hydrophobic silica to 150 Å SNFs where numerous pores fell below the threshold, resulting in a decrease in enzyme loading of 0.37% . The other three porous catalysts (150 Å SNF, 60 Å hydrophobic, and 60 Å SNF) followed the general trend (150 Å > 60 Å > no pores and hydrophobic > SNFs), even though the differences in enzyme loading were comparably small. This outcome occurs because most of the pores have become too small, diminishing the impact of further sealing of the pores. The same results would be observed if the pores had become too narrow and the enzymes clogged the pore upon entering. This could be caused by a reduction of average diameter (150 Å to 60 Å hydrophobic) or silanization making the pores narrower (60 Å hydrophobic to 60 Å SNF). If the pores quickly become blocked, differences in the size of available pores would result in very small differences in enzyme loading similar to what is observed in Figure 3.

3.4. Activity

The presence of SNFs clearly increased the activity compared to the corresponding hydrophobic catalyst (see Figure 4). The activity improved from 824 U to 1396 U for 150 Å material, 923 U to 1825 U for 60 Å material, and from 267 U to 2040 U for the nonporous material. The activity increased with decreasing enzyme loading for SNF-coated materials. As discussed above, the decrease in the BET surface must be caused by the sealing or narrowing of the pores. This outcome would reduce the amount of enzyme that can be immobilized in the pores (see Figure 3). The decreased capacity of the pores results in a decrease in the total enzyme loading (see Figure 4). Because the outer surface area is unaffected by the silanization process (for hydrophobic samples) or is even increased (for SNF samples), a higher percentage of the enzyme must be located on the outside as the enzyme loading decreases. Because the enzyme on the surface or located on SNFs is more exposed to the reaction solution, the mass transfer is improved, leading to more catalysis and increased activity per enzyme, thereby explaining the inversed relation between activity and BET surface. However, a more quantitative analysis of these correlations is difficult because for each of the porous materials, the fraction of the surface area that is involved in immobilization is not known.

Notably, hydrophobic and SNF surfaces presented different activities. The presence of SNF provides a more accessible outer surface, resulting in a finer spread of CalB over the surface that creates a thinner enzyme layer. In turn, better mass transfer occurs as can be seen with the nonporous substrate where the presence of SNFs resulted in a 7.5-fold increase in activity (Figure 4). Interestingly, the enzyme activity of the nonporous hydrophobic material is lower than that with the 60 Å hydrophobic material, even though all the enzyme is necessarily located on the surface of the nonporous substrate. In this case, too much enzyme was attached per unit of surface area, severely decreasing the activity of the immobilized enzyme. The same is true for the nonporous SNF sample; however, in this case, the enzyme is dispersed over a larger surface. This reduces the mass transfer problem and ultimately results in the slight increase in activity observed with no pores SNF as compared to 60 Å SNF. Considering that pores interfered with the formation of SNFs and did not provide a favorable surface area, all further studies were conducted with the nonporous SNF material.

3.5. Optimization of the Enzyme Loading

Assuming a surface area occupied by CalB of 40 Å × 50 Å based on a published crystal structure [27], we approximated that the 2.63 mg CalB immobilized on 100 mg of support of the most active system (no pore SNFs) would be sufficient to create ~16 monolayers over the entire BET surface of the nonporous catalyst (see supporting information Table 7). While this approximation may have a large error, it suggests that substrate diffusion through this enzyme layer could be limiting the activity of the immobilized enzyme. Therefore, the amount of enzyme provided during the immobilization protocol was decreased, and the resulting enzyme loading and activity were measured.

Decreasing the enzyme loading to 0.66% increased the activity to 3129 U (see Figure 5). Further reduction of the immobilized enzyme gave no additional benefit. Thus, the supply of reactant through the enzyme layer is no longer the limiting factor. It is not clear why the activity decreased when only 1 mg CalB was offered during the immobilization. Interactions between the adsorbed enzymes could play a crucial role. Such interactions could provide conformational stability for the enzyme and prevent denaturation during the reaction. The high activity reported for crosslinked lipase aggregates in the literature which occurred when enzymes were closely packed supports this explanation [28].

3.6. Comparison to a Commercial Catalyst

We compared the performance of our system to Novozyme 435, a commercial immobilized CalB consisting of porous acrylic resin beads [29]. Specifically, the activity per surface area was considered, because in the SNF-based system the catalysis is performed on a thin surface rather than in the bulk material.

The experimental conditions applied led to a comparable activity to Novozyme 435 if the SNF-based system was used. However, the SNF-based system has higher activity per surface area (see Table 1). In terms of the activity per enzyme optimized system, no pores SNFs (2 mg) is 4.8 times more efficient per surface area than Novozyme 435. However, surfaces of up to 89622 Umg/m2, i.e., 12 times higher efficiency, can be achieved (no pores SNFs (8 mg)). This surface activity stems predominantly from the higher enzyme loading per BET surface achieved with SNFs.

4. Conclusion

CalB was successfully immobilized on SNF-modified materials. The advantages of SNF-coated materials over their nanostructure-free counterparts were clearly demonstrated. The presence of SNFs resulted in an up to 7.5-fold increase in activity compared to the same base material with hydrophobic surface chemistry. Further improvements on the system were achieved by optimizing the catalyst loading, moving from 2040 to 3129 U when using the nonporous material. While the presence of pores was generally inferior compared to the absence of pores, for the purpose of CalB immobilization, the silanization process nonetheless offers a simple solvent-free approach to create hydrophobic porous silica. When considering the high activity per area and transparent nature of the SNF coating, the system has great potential for the creation of enzyme-based fiber optic or microfluidic analysis systems [31, 32]. In these examples, enzymes have been immobilized on a filter membrane in contact with glass fiber. Upon contact with the enzyme’s substrate, a reaction is catalyzed that is translated into a change of absorption or a fluorescent signal that is directed into the glass fiber, with the response correlating to the substrate concentration and providing the analytic result. Since SNFs can be transparent, they should not interfere with the signal and could be coated directly on the fiber opening, simplifying the construction of such detection systems.

Data Availability

Additional data, beyond what is provided in the supporting information, are available from the corresponding author upon request.

Conflicts of Interest

The authors declare that there is no conflict of interest regarding the publication of this paper.

Acknowledgments

We thank the Center for Microscopy and Image Analysis (ZMB) of the University of Zurich for the permission to use the microscopic facilities. Further thanks are due to the Patzke group for letting us use their BET setup. We thank the Forschungskredit of the University of Zurich, grant no. FK-17-095 for financial assistance.

Supplementary Materials

The supplementary material contains SEM pictures comparing hydrophobic to untreated material, the individual experimental results, and the surface area calculations. (Supplementary Materials)