Abstract
We report a significant improvement in electron field emission property of carbon nanotubes film by using an electron cyclotron resonance plasma treatment. Our research results reveal that plasma treatment can modify the surface morphology and enhance the field emission characteristics of carbon nanotubes. Raman spectra indicate that plasma treated CNTs sample has lesser defects. Before plasma treatment, low current density of 6.5 mA/cm2 at 3.0 V/μm and at a high turn-on field of 2.4 V/μm was observed. ECR plasma treated CNTs showed a high current density of 20.0 mA/cm2 at 3.0 V/μm and at a low of 1.6 V/μm. The calculated enhancement factors are 694 and 8721 for ECR-plasma untreated and treated carbon nanotubes, respectively. We found an increase in the enhancement factor and emission current after the ECR-plasma treatment. This may be attributed to creation of geometrical features through the removal of amorphous carbon and catalyst particles.
1. Introduction
Carbon nanotubes (CNTs) have great attention because of their unique morphologies, which make their uses in wide variety of applications. The different techniques for the synthesis of CNTs have been developed, such as arc discharge method, laser ablation method, and chemical vapor deposition (CVD) [1–4]. The most widely used method is CVD technique, in which the synthesis is achieved by putting a carbon source in the gas phase. One of the most promising applications of CNTs is in field emission (FE) devices [5–14]. High aspect ratio and atomically sharp radius of apex curvature of the CNTs enhance the local field and lower the threshold field for electron emission. The emission properties of CNTs are governed by the work function, crystalline structure, geometry of their tips, and so forth. In addition, the surrounding gases and impurities on the surface have also been known to strongly affect their FE characteristics. However, the effect of crystallinity of CNTs on the FE has not been much investigated till now. Schwoebel and Spindt [15] experimentally found that low-pressure hydrogen glow discharge can clean the surface contaminants in both microfabricated single molybdenum tips and arrays which resulted in a decrease of ~1 eV in the work function. Yu et al. [16] achieved a low-field electron emission in undoped nanostructure diamond by employing a hydrogen plasma heat treatment. Hydrogen plasma has been known to greatly enhance the field emission property of CNTs [17]. These references indicate that plasma treatment is an effective method to improve the field emission property of CNTs. In this paper, we report the enhancement of the field emission of CNTs by ECR-plasma treatment.
2. Experimental
2.1. Synthesis of Carbon Nanotubes
CNTs were successfully grown on n-type (100) Si substrate by the LPCVD method with Acetylene (C2H2)/Ammonia (NH3)/Hydrogen (H2) gas mixtures at a growth temperature of 600°C. The Si substrate was precleaned with acetone in an ultrasonic bath prior to the catalyst deposition. The Fe catalyst layer was then deposited on Si substrate by RF sputtering technique at a pressure of 10−3 torr. After depositing the catalyst layer, the substrate coated with iron was transferred to the growth chamber of the LPCVD system. The substrate was heated to 600°C and was held at this temperature for 20 minutes to sinter the catalyst layer by pretreating it with mixture of NH3 and H2 gas mixture at a pressure of 20 torr with flow rates 100 and 100 sccm, respectively. After this step, acetylene (C2H2) (15 sccm) was allowed to flow immediately into the chamber for 10 minutes. The total deposition process was done for 30 minutes.
2.2. ECR-Plasma System
CNTs sample was treated with Ar/CCl2F2 plasma using ECR-plasma system. Ar gas was used to generate plasma and CCl2F2 gas was used as the etchant. ECR etching process has low contamination because no electrodes are needed. Moreover, this technique has the advantage of producing low ion energies in comparison to other dry etching techniques. CNTs sample was loaded in chamber and the chamber is evacuated to a pressure of 10−6 torr. This chamber is made up of stainless steel and has the form of cylinder with a diameter of 160 mm and a height of about 120 mm. ECR-plasma system is shown in Figure 1.
ECR-plasma source is RR 160 PQ and plasma is produced due to the ionisation and excitation of neutral particles. The microwave is generated by a magnetron through a power supply. A substrate holder is facilitated with rf biasing arrangement by the application of 13.56 MHz rf power from a power generator. Plasma is generated inside plasma chamber when the electric field lines of microwaves (axial component) and magnetic field line of the static magnetic field (radial component) stand perpendicular to each other and gyration frequency of electrons in the magnetic field is equal to the microwave frequency [18]. When the base pressure 10−6 is obtained, gas mixtures of CCl2F2 and Ar were introduced into the ECR chamber at gas flow rates 6 sccm and 8 sccm, respectively, with 50 W microwave powers for 5 minutes. The surface morphology of the treated CNTs was characterized by scanning electron microscope (SEM). Silicon with grown CNTs is pasted on a copper cathode with silver paste and dried at 50°C for field emission measurement. Field emission properties of CNTs were studied in the diode configuration. The measurements were performed at room temperature (300 K) in vacuum of 10−6 torr.
3. Result and Discussion
ECR-plasma etching is a complex process, which strongly depends on the type of ions, the time duration, and plasma power. Therefore, all these parameters will influence the field emission properties and surface morphology.
3.1. Scanning Electron Microscope
Figure 2 represents the SEM images of the CNTs that have been prepared by LPCVD system at a temperature of 600°C and subjected to ECR-plasma treatment. The thickness of the catalyst film on silicon substrate is in the range of 10–20 nm. The CNTs obtained by this technique also have high aspect ratio with diameter varying from 10 to 20 nm and length of several micrometers. The SEM images show a clear image of the as-grown CNTs free of amorphous carbon and impurities of metal catalyst. These images also show that the density of nanotubes decreases and the spacing of plasma treated CNTs have as compared with that of the CNTs before plasma treatment. This indicates that ECR-plasma treatment may be an effective method/technique to obtain pure CNTs.
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3.2. Raman Analysis
To confirm the graphitic structure of CNTs, we have also performed Raman spectroscopic measurements. In Raman spectra, there are two bands: G band and D band. G band is a characteristic feature of the graphitic layers and corresponds to the tangential vibration of the carbon atoms but D band is a typical sign for defective graphitic structures. The ratio between the G band and D band is a good indicator of the quality of bulk samples. Raman spectra of CNTs samples, before and after ECR-plasma treatment, are shown in Figure 3. Raman spectra showed two intensive peaks around 1362 cm−1 and 1586 cm−1 in both samples. The intensity ratios / for the samples before and after ECR-plasma treatment are 1.06 and 1.12, respectively, which indicate that sample after plasma treatment has lesser defects. The peak at 520 cm−1 is due to Si substrate and the other peak on 1000 cm−1 can be identified as overtones of first peak [19].
3.3. Field Emission Measurements
Field emission (FE) is the tunnelling phenomenon which is described by quantum mechanics. In the presence of high electric field, electrons can be extracted from the sample surface. The Fowler-Nordheim (FN) theory is the most commonly used model for the emission of electrons from a metal under a strong electric field. According to FN theory, emission current density () from the surface of emitting material is expressed as a function of the electric field () and work function () of the emitting material that is known as FN equation and written as where = 1.56 × 10−6 A eVV−2 and = 6.83 × 107 eV3/2 V cm−1 are constants and is the work function of electron emitting material (CNT) and the applied electric field () is defined as , where is the voltage between anode and CNT emitters as cathode, is the distance between them, and is the field enhancement factor. Applied electric field is enhanced more than thousand times at the tip of CNTs that can be calculated by β. Current density versus applied electric field curve () and ln() versus (FN) plot are used to analyse the FE data. curve gives the information of turn-on field and maximum current density. Straight line of FN plot confirms that FE mechanism is taking place in our sample while slope of FN plot is used to calculate the value of β by using simplified form of FN equation where is the slope of FN plot distance between cathode and anode. FE measurements of as grown CNTs before and after ECR-plasma treatment were performed in a diode mode by applying negative voltage to the CNTs samples with respect stainless steel anode plate. CNTs film as electron emitter source is pasted on this copper plate with silver epoxy. The results of emission characteristics at 10−6 torr were performed to minimize the electron scattering which enhanced the electron collection at the anode plate. Cathode and anode distance is kept at 500 μm (constant) during the complete FE measurements and the sample area of CNT array is 0.24 cm2.
Figure 4 displays curves of the ECR-plasma untreated/treated CNT emitters to determine the effect of ECR plasma on FE behaviour of CNTs. As seen from this plot, the sample after ECR-plasma treatment shows about ~3 times higher current density than untreated CNTs sample. A low current density of 6.5 mA/cm2 at 3.0 V/μm and at a high turn-on field () of 2.4 V/μm was observed from untreated CNTs emitters.
In contrast, after ECR plasma treated CNTs emitter showed a high current density of 20.0 mA/cm2 at 3.0 V/μm and at a low of 1.6 V/μm. Thus, these comparison plots reveal that both the emission current and emission voltage changed favourably for their use as display devices. Figure 5 has the confirmation of FE mechanism with FN plot. Comparison of FN plot for both the CNTs samples are shown in Figure 5. The value of is calculated from slope of FN plots which comes out 694 and 8721 for ECR-plasma untreated and treated CNTs, respectively, by assuming work function () to be 5 eV as for carbon. These FE parameters are summarised in Table 1.
4. Conclusion
Carbon nanotubes have been grown successfully by LPCVD technique at a temperature of 600°C. The SEM images show a uniform growth of MWCNTs with diameters ranging between 10 and 20 nm and length of up to a few microns. Raman spectra indicate that CNTs sample after plasma treatment has lesser defects. A low current density of 6.5 mA/cm2 at 3.0 V/μm and at a high turn-on field () of 2.4 V/μm was observed from untreated CNTs. After ECR plasma treated CNTs emitter showed a high current density of 20.0 mA/cm2 at 3.0 V/μm and at a low of 1.6 V/μm. The value of is calculated from slope of FN plots which comes out 694 and 8721 for ECR-plasma untreated and treated CNTs, respectively. These results indicate that the ECR-plasma treatment is an effective method to improve the field emission property of CNTs and CNTs can be used in display devices.
Conflict of Interests
The authors declare that there is no conflict of interests regarding the publication of this paper.
Acknowledgment
Thanks are due to Department of Electronic and Information Technology (DeitY), Ministry of Communications & Information Technology, Government of India, for providing financial assistance in form of research project.