Abstract

In the absence of another (photo)radical initiator Sb:SnO2 nanoparticles (0Sb13 at %) photocatalyze during irradiation with UV light the radical polymerization of (meth)acrylate monomers. When cured hard and transparent (>98%) films with a low haze (<1%) are required, when these particles are grafted in advance with 3-methacryloxypropyltrimethoxysilane (MPS) and doped with Sb. Public knowledge about the photocatalytic properties of Sb:SnO2 nanoparticles is hardly available. Therefore, the influence of particle concentration, surface groups, and Sb doping on the rate of C=C (meth)acrylate bond polymerization was determined with aid of real-time FT-IR spectroscopy. By using a wavelength of irradiation with a narrow bandgab (315±5 nm) the influence of these factors on the quantum yield (Φ) and on polymer and particle network structure formation was determined. It is shown that Sb doping and MPS grafting of the particles lowers Φ. MPS grafting of the particles also influences the structure of the polymer network formed. Without Sb doping of these particles unwanted, photocatalytic side reactions occur. It is also shown that cured MPS-Sb:SnO2/(meth)acrylate nanocomposites have photoconduction properties even when the particle concentration is as low as 1 vol.%. The results suggest that the Sb:SnO2 (Sb>0 at %) nanoparticles can be attractive fillers for other photocatalytic applications photorefractive materials, optoelectronic devices and sensors.

1. Introduction

Spherical nanoparticles of antimony-doped tin oxide (Sb:SnO2) can be used to provide semiconducting properties to insulating polymers. This change in properties occurs when these particles form a percolating network structure through the polymer matrix [16] at a filler concentration higher than the percolation threshold. In a number of scouting experiments in which we studied the rate of curing of such Sb:SnO2)/acrylate formulations, we noticed that in the absence of an organic photoinitiator UV curing also occurred. Because Sb:SnO2 nanoparticles absorb UV light these results suggest that Sb:SnO2 nanoparticles can act as photoinitiator for acrylate polymerization.

Photocatalytic effects have been reported for a number of semiconductive nanoparticles. For instance, FeIII doped TiO2 can act as a photocatalyst in acrylate polymerization [7] and CdS [8] or ZnO [9] in methacrylate polymerization. It was also shown that the photocatalytic properties of TiO2 can shorten the lifetime of TiO2 polymer composites [10]. Furthermore, by absorption of UV radiation SnO2 particles can oxidize organic molecules [11, 12], which indicates that SnO2 particles may also act as photocatalysts for (meth)acrylate polymerization. However, as far as we know, no literature is available on the properties of SnO2 and Sb:SnO2 (nano)particles to initiate radical polymerization, or on the photocatalytic properties of Sb:SnO2 particles in general. Moreover, this study will give also insight into the possibility of using these semiconductor nanoparticles in a broad range of other applications, such as vapour and water purification, destruction of (unwanted) biological materials, water splitting for energy conversion applications and photorefractive materials [1315], and the use of SnO2 and SbSnO2 for short wavelength optoelectronic devices [16].

It has been shown before that in the presence of an standard organic photoinitiator Sb:SnO2/acrylate formulations are polymerized when these formulations are irradiated with UV light [16]. Most of these authors assume that the presence of the organic photoinitiator is essential for the occurrence of these photocatalyzed reactions. This is, however, not true. Moreover, when we studied these formulations in more detail, very complex results were obtained. Therefore we decided to focus the initial part of our research on the capability of SnO2 and Sb:SnO2 (nano)particles to photocatalyze the polymerization of (meth)acrylate monomers in the absence of any other (organic) photoinitiator and irradiated these formulations with UV light of 315nm±5nm. The energy of these light quanta is sufficient to transfer electrons from the valence band directly into the conduction band [17, 18].

For convenience, we will refer below to both SnO2 and Sb:SnO2 nanoparticles as Sb:SnO2 nanoparticles and will specify when needed the amount of Sb present (0, 2, 7, 13 at %). We will demonstrate that these nanoparticles in the absence of any other (organic) photoinitiator photocatalyze the (meth)acrylate C=C polymerization during irradiation with UV light. We will propose a mechanism for these photocatalytic radical polymerizations and assess the influence of particle concentration and Sb doping of the particles on the polymerization rate and the quantum yield for the initiating radical formation. We will show that the presence of 3-metacryloxypropyltrimethoxysilane (MPS) surface groups and Sb doping of the nanoparticles are essential to prevent the occurrence of photocatalyzed site reactions and for the formation of highly transparent (>98%) cured films with low haze (<1%).

We also studied the photoconduction properties of the cured MPS-Sb:SnO2/(meth)acrylate nanocomposites and relate the photoconduction properties of cured MPS-Sb:SnO2/(meth)acrylate nanocomposites with the photocatalytic properties of MPS-Sb:SnO2/(meth)acrylate starting formulations. That semiconductive inorganic nanoparticles, such as CdSe and CdS, in a polymer matrix can transfer an electron after absorption of light quanta of sufficient energy has been shown before [19, 20] and this property of inorganic semiconductive nanoparticles is used for instance, for developing photorefractive materials for optical data storage and dynamic processing. To our knowledge the occurrence of photoconduction in Sb:SnO2 (Sb0)/polymer nanocomposites or Sb:SnO2 films has not been reported before.

2. Experimental

2.1. Chemicals and Materials Used

Polyethyleneglycol diacrylate monomer (PEGDA) was purchased from Aldrich, 3-metacryloxypropyltrimethoxysilane (MPS) from ABCR, and methanol (>99.8%) from Merck (Scheme 1). Aqueous dispersions of Sb:SnO2 nanoparticles (10 wt%) with different Sb doping levels from Sb/(Sb+Sn)=0 to 13.0 at. % (after this described as % Sb) were obtained from Kriya Materials B.V. (Geleen, The Netherlands). The most important properties of the Sb:SnO2 particles used are summarized in Table 1 [4].

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In general, the surface of the Sb:SnO2 nanoparticles was modified in advance by grafting them with the coupling agent 3-methacryloxypropyltrimethoxysilane (MPS) in dispersion (Scheme 2) [21]. During grafting also an alcohol/water solvent switch was applied. The MPS/Sb:SnO2 ratio used was between 0.045 g/g and 0.19 g/g (Scheme 2). Sometimes also MPS oligomers were formed in the dispersion. The total amount of MPS present in the dried Sb:SnO2 powder and the grafted amount of MPS was determined by analyzing the total amount of C (μmol m−2) present before and after separating the MPS oligomer using ultracentrifuging [4, 21]. The C amount was determined using elemental analysis on the carbon content (wt.%) combined with BET measurements [4]. The elemental analysis on the carbon content was performed with Euro EA 3000 element analyzer (Euro Vector Instruments & Software, Milan, Italy). The C amount found after grafting was corrected for the small amounts of C present before grafting. NH3 groups are also present on the surface of the Sb:SnO2 particles before grafting [4]. Using the same combination of analyses as for determining the amount of MPS, it was shown that the amount of NH3 is not changed by the MPS grafting reaction.

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2.2. Preparation of the (MPS) Sb:SnO2 (Sb0)/PEGDA Dispersions and Starting Formulations

The water dispersions of Sb:SnO2 (Sb=0) nanoparticles (pH=7) and the alcohol dispersions of the MPS-grafted Sb:SnO2 nanoparticles were mixed with PEGDA 575 using a spatula and then diluted with methanol. Initially, the mass ratio between solvent and components (PEGDA, MPS and Sb:SnO2 particles) was kept at 90/10 in these Sb:SnO2/PEGDA dispersions. From these mixtures the starting formulation was made by placing these dispersions on the diamond crystal of the Golden Gate ATR accessory of our IR apparatus and then evaporating the solvents under a gentle dry nitrogen flow.

The Sb:SnO2 particle content in the resulting composite (after evaporation of the solvent and curing with UV radiation) was varied between 0–10 vol%, based on the total amount of PEGDA, Sb:SnO2, and MPS added. After grafting the MPS/Sb:SnO2 ratio is smaller, because during grafting the MPS molecules lose methoxy groups (Scheme 2). We take this effect into account in determining the particle concentration in the cured composite material.

2.3. Measurement of the Curing Rate

The FT-IR measurements were performed using a Biorad Excalibur FT-IR spectrometer, equipped with an MCT detector. This instrument recorded the spectra in the kinetic mode over the spectral range from 650 to 4000 cm−1 with time intervals varying between 0.3–30 s, depending on the total time needed to reach full C=C bond conversion. An Oriel Spectral Luminator connected to a light guide was used to initiate the polymerization reaction. The used radiation wavelength was 315 (±5) nm. The incident light intensity 𝐼0 just above the starting formulation was 0.5 (mW cm−2)(Oriel 70260 Radiant Power Meter).

The rate of polymerization of the PEGDA monomer and the MPS moieties in the starting formulation was measured as follows. Before irradiation a drop of the Sb:SnO2/PEGDA dispersion was placed on the diamond crystal of the Golden Gate Attenuated Total Reflection (ATR) accessory, then the solvents present in this dispersion were evaporated under a gentle dry nitrogen flow, and the thickness of the starting formulation was adjusted so that the evanescent wave of the IR radiation penetrates through the whole sample. Then the electronic shutter of the UV lamp was opened (𝑡=0), and the polymerization rate of the C=C double bonds was followed by recording the decreases in the IR absorption(s) of the peaks at 1408, 1620, and 1637 cm−1 at different time intervals. During these measurements the dry nitrogen flow was kept on, and the shutter of the lamp was left open. The penetration depth of the radiation during the measurements was the same, and an internal standard for calculating the rates was therefore not required.

The initial rates of C=C bond disappearance were determined from the measured decrease in C=C bond absorptions at 1637, 1620, and 1408 cm−1 at the early stage of the reaction. Each decrease in C=C bond absorption was plotted in the form of a decrease in concentration from time 𝑡=0 to time 𝑡 (𝑅ini; (1)) or in the form of a relative decrease in absorption from time 𝑡=0 to time 𝑡 (𝑅mini; (2)). This latter approach was used when reaction rates were compared of Sb:SnO2/PEGDA starting formulations which contained different starting amounts of C=C double bonds. The maximum rates (𝑅max, 𝑅mmax) were determined as the maximum slope of the plots of, respectively, of the decrease in absorption (3) or the relative decrease in absorption versus time period 𝑡2𝑡1 (4).𝑅ini=𝑐(C=C)𝑡=0-𝑐(C=C)𝑡𝑡1molm3s1𝑅(1)mini=𝑐(C=C)𝑡=0-𝑐(C=C)𝑡𝑐(C=C)𝑡=01𝑡1s1𝑅(2)max=𝑐(C=C)𝑡1-𝑐(C=C)𝑡2𝑡2-𝑡1-1molm3s1,𝑅(3)mmax=𝑐(C=C)𝑡1-𝑐(C=C)𝑡2𝑐(C=C)𝑡=01𝑡2-𝑡11s1.(4)

The concentration of the C=C bonds (mol m−3) at time 𝑡 is (𝑐C=C)𝑡, and (𝑐C=C)𝑡=0 is its concentration at 𝑡=0. The time interval used to determine the initial slope was 0–2 s. In general S-shaped plots were found when the change in C=C bond concentration was plotted against 𝑡 and 𝑅ini<𝑅max and 𝑅mini<𝑅mmax. However, when Sb:SnO2 (Sb=0) particles were used in the starting formulations, no S-shaped plots were found and the rates measured at the beginning of the reaction (𝑅ini, 𝑅mini) were always the largest rate values obtained. To facilitate the discussion of the results, we still call these rates (𝑅ini, 𝑅mini). Each experiment was repeated at least three times. The standard deviation p((𝑥𝑥av)2/(𝑛1)) of 𝑅 from these measurements was taken as error margin. The 𝑅ini, 𝑅max, 𝑅mini, and 𝑅mmax values determined at 1620 cm−1 appeared to be very similar to the ones measured at 1408 cm−1. To facilitate the discussion only the 1620 cm−1 data are discussed below.

When the surface of the particles was grafted in advance with MPS and the particles were doped with Sb, the photocatalytic conversion of the C=C bonds was complete and a hard, transparent (>98%) crosslinked Sb:SnO2/acrylate film with a low haze (<1%) was obtained. Without MPS grafting the cured Sb:SnO2/acrylate film was inhomogeneous and nontransparent.

2.4. Measurement of the Absorption Spectra of the Sb:SnO2 Dispersions and Photoconduction

The light absorption spectra of aqueous Sb:SnO2 nanoparticle dispersions were recorded with a Shimadzu UV 3102 PC Scanning Spectrophotometer using a rectangular quartz cuvet with a diameter of 1 cm [4]. The photoconduction of the Sb:SnO2/acrylate nanocomposites was investigated on cured acrylate films containing different concentrations of MPS-Sb:SnO2 nanoparticles (Sb doping 13%; MPS/SbSnO2=0.045 g/g; transparency of the films >98% and haze <1%). These composites were made by light curing of the starting MPS-Sb:SnO2/acrylate formulation in the presence of a standard organic photoinitiator on a polycarbonate substrate (layer thickness after curing about 2.6 μm) [4]. To study the photoconduction the composites were irradiated with UV or visible light. The UV experiments were done in a UVA cube with an Hg UV lamp (dr. Hönle AG, München, Germany) for 60 s with wavelengths 250400 nm; 𝐼0=63 mW cm−2 (UV power puck, EIT Inc., Sterling, VA). For the visible light experiments a fluorescent desk lamp was used (𝐼01 mW cm−2; illumination time=3600 s). The volume conductivity before irradiation 𝜎0 and after irradiation 𝜎 were measured in the dark at room temperature using a four-point probe measurement technique [4]. The change in the ratio of 𝜎/𝜎0 over time was analyzed (Origin, Microcal). All UV decays measured were fitted by a bi-exponential function (Table 2). The F-test showed that a single exponential function is insufficient to describe the data adequately at the 5% significance level [22].

All the visible light decays could be fitted best by a monoexponential function (Table 2).

2.5. TEM Measurements

TEM images were obtained with a JEOL 2000FX. Nanocomposite samples of several cured MPS-Sb:SnO2/PEGDA 575 films were prepared by microtome cutting. The samples were approximately 100 nm thick. All showed well-dispersed nanoparticle network structures. One of these images is shown in Figure 1 [4].

3. Results and Discussion

3.1. (MPS)-Sb:SnO2 (Sb0%) Nanoparticles as Photoinitiators for (Meth)acrylate Polymerization
3.1.1. Photocatalysis Using Incident Light of 315 nm

Only a limited amount of information is available on the use of inorganic oxide (nano) particles/layers instead of organic radical photoinitiators to photocatalyse the (meth)acrylate monomer polymerizations [79, 2325]. To our knowledge no information is available about the initiation of (meth)acrylate polymerization by absorption of light by Sb:SnO2 (Sb0%) present in the form of a (nanoparticle) powder or as a solid layer. Because O2 quenches the radicals formed it is important to perform these reactions in the absence of oxygen [26, 27].

It is well known that the photocatalytic reaction rate of inorganic particles/layers depends on the surface area in contact with the monomer and on the crystallinity of these activators. Hence, in this paper Sb:SnO2 nanoparticles of varying composition but with a similar particle size and crystallinity were used (Table 1). To be certain that these particles are well dispersed in the acrylate monomer before and during irradiation the surfaces of these particles are grafted with MPS. It is well-known that this methacrylate surface modification prevents the agglomeration of the Sb:SnO2 (Sb0%) nanoparticles in the monomer mixture before and during the curing of the acrylate matrix and that even at low particle concentration particle networks are formed during cure (Figure 1) [1, 4, 28].

As acrylate monomer PEGDA 575 was chosen to limit the influence of the viscosity change during cure on the polymization rate. After cure this layer has a 𝑇g well below room temperature.

The photocatalytic reactions in the Sb:SnO2/PEGDA 575 starting formulations are followed insitu during irradiation under nitrogen. Apart from the Sb:SnO2 particles, no other radiacal(photo)initiator is present. We found that during irradiation with 315 nm the viscous Sb:SnO2/PEGDA starting formulation is always converted into a hard layer. When no Sb:SnO2 is present a hard cured layer is not obtained under the same processing conditions. This clearly shows that Sb:SnO2 particles photocatalyse the polymerization of the (meth)acrylate formulations.

The IR spectrum of a 0.5 vol% MPS-grafted Sb:SnO2/PEGDA 575 formulation before and after irradiation is shown in Figure 2(a). After irradiation the peaks at 1408, 1620, 1637, 1285, 1190, 986 and, 812 cm−1 have disappeared. These changes can be explained by the disappearance of the C=C bonds in the acrylate monomer and methacrylate MPS moieties (Table 3) [29]. The same changes as shown in Figure 2(a) are observed when the PEGDA 575 monomer is polymerized by UV radiation in the presence of a standard organic photoinitiator [28]. Hence, Figure 2(a) shows that by direct absorption of UV radiation by the Sb:SnO2 nanoparticles a similar radical polymerization of (meth)acrylate momomers/fragments was observed and that the photocatalytic properties of these particles are such that complete polymerization of the C=C bonds of the (meth)acrylate groups can be realized.

Figure 2(b) shows the IR spectra before and after irradiation of the MPS-grafted Sb:SnO2/PEGDA 575 starting formulation with a much higher particle concentration. Using radiation of the same wavelength and intensity as for Figure 2(a) the acrylate and methacrylate bands at 1408, 1620, 1637, 1285, 1190, 986 and 812 cm−1 disappeared in Figure 2(b) in a similar way. Moreover, Figure 2(b) also shows an overall broad IR absorbance before UV irradiation which was enhanced after UV irradiation. This broad IR absorbance, known as plasmon band, is due to the reflection of the electric field of the incident IR radiation by the combined oscillations of the electrons in the conduction band of the semiconducting Sb:SnO2 nanoparticles [17, 3034]. The intensity of this broad plasmon band depends on the concentration of the Sb:SnO2 nanoparticles and could only be observed at higher particle concentrations (Figure 2(b)). This increase in absorption after irradiation can be explained by the increase in the number of electrons in the conduction band. The distance between the valence band and conduction band of Sb:SnO2 (Sb0) particles is about 3.6 eV [17, 18], which corresponds to a wavelength of about 340 nm. Hence, during irradiation with 315 nm the number of electrons in the conduction band as well as the reflection of IR light increases. Similar increases in intensity were observed when starting formulations with other Sb:SnO2 (Sb2%) particles where use Sb:SnO2 (Sb=0%) particles have a plasmon peak which can be measured with our unit and we observed that after irradiation with 315 nm not only the peak position, but also the onset of the plasmon band shifted to higher wave numbers in the IR spectrum. This confirms that indeed the number of electrons in the conduction band increased during irradiation [35].

We also observed that after switching of the irradiation these enhanced plasmon band absorptions decreased only slowly over time. This shows that the rate of recombination of the excited electrons and holes is slow in these cured MPS-Sb:SnO2/acrylate layers (see also later on).

3.1.2. Influence of Sb:SnO2 Particle Concentration on Curing Rate

The influence of the Sb:SnO2 particle concentration on the rate of the polymerization of the C=C bonds of the (meth)acrylate monomers/fragments is shown in Figure 3. When the Sb:SnO2 particle concentration is increased, the rate of C=C bond disappearance over time enhances. Hence, the photocatalytic C=C bond polymerization is dependent on the concentration of the Sb:SnO2 particles present in the starting formulation. For all our formulations the polymerization rate strongly decreases in the presence of oxygen. Hence, a radical mechanism is likely to occur. Figure 3(a) suggests that at the end of the reaction both types of C=C bonds have disappeared. However, a comparison of Figures 2(a) with 2(b) suggests that the contribution of the MPS is too small to be detected. Stronger evidence that indeed both C=C bonds react chemically and form part of the matrix polymer after irradiation will be presented later on. Figure 3(a) also shows that a very slow acrylate monomer polymerization takes place when Sb:SnO2 particles are not present. This can be explained by the direct absorption of light by the acrylate monomer. Such a very slow rate of self-polymerization with light of 315 nm of the (meth)acrylate monomer in absence of an organic photoinitiator or Sb:SnO2 particles was observed earlier [28]. We neglect this small contribution to the rate of polymerization of the acrylate monomer in the discussions below.

The bandgap of the Sb:SnO2 particles is about 3.6 eV and the absorption of a light quantum of 315 nm will result in the excitation of an electron from the valence band directly into the conduction band and in the formation of a hole in the valence band [17]. In principle, both the electron in the conduction band (ecb) and the hole in the valence band (hvb+) can initiate (meth)acrylate C=C bond polymerization in the presence of a hydrogen donor. It has been shown for several other semiconductor inorganic (nano)particles that under UV irradiation these particles can initiate free radical polymerization of a methacrylate monomer in the presence of a hydrogen donating component/solvent [7, 9, 36]. Based on the reaction schemes in these publications the photocatalytic polymerization of the C=C bonds in the MPS-Sb:SnO2/acrylate starting formulations may be explained as shown in Scheme 3.

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In the presence of a hydrogen donor (H-X), the activated electron in the conduction band and the hole in the valence band react and a (meth)acrylate radical (YH·) is formed. This radical will start the polymerization propagation reaction of the C=C bonds. As will be shown later, the most likely termination reaction is the addition of two polymer fragments with acrylate radical end groups. The YH· radical formed may contain a chemically connected Sb:SnO2 particle. Essential in this mechanism is also the transfer of a hydrogen and a reaction with the hole hVB+. In our formulations such a hydrogen source may be a hydrogen-containing surface group, such as -OH, NH3 and/or grafted MPS. Also the presence of metal ions, such as Sb(V) may influence this transfer reaction. We will show below that Scheme 3 can be used to quantify the C=C bond polymerization rates of our formulations and that detailed information can be obtained for Φ, 𝑘p and 𝑘t (see (6)) when the nanoparticles are grafted with MPS and doped with Sb.

For radical (meth)acrylate polymerization using nanoparticles as photocatalysts, a basic expression for the propagating polymerization rate 𝑅p (mol m−3 s−1) was proposed (see (5)) [7, 9, 36]. In this relation the decrease of C=C bond concentration 𝑐M (mol m−3) in time 𝑡 [s] is a function of the propagating and terminating reaction rate constants 𝑘p and 𝑘t (m3 mol−1 s−1), respectively, the quantum yield for the formation of the initiating radical Φ (mol J−1), the incident radiation intensity 𝐼0 (J m−2 s−1), the molar extinction coefficient of the absorbing Sb:SnO2 particles 𝜀 (m3 mol−1 m−1), the particle concentration 𝑐particle (mol m−3) and the thickness of the irradiated film 𝑑 (m). A relative quantum efficiency 𝐾 is defined [9]. A very similar approach was used to quantify the UV-photocatalyzed polymerization propagation rate of (meth)acrylate C=C bonds initiated by an organic photoinitiator [37, 38]. 𝑅p=d𝑐Md𝑡=𝑘p𝑐MΦ𝐼0110𝜀𝑐particle𝑑𝑑𝑘t=𝐾𝑐M𝐼0110𝜀𝑐particle𝑑𝑑,(5)𝐾=𝑘pΦ𝑘tm3/2s1/2J1/2.(6)

We calculated the 𝑅max1637 values from the data of Figure 3(a) for each Sb:SnO2 concentration by combining (5) and (2) (Figure 3(b)). We assumed that the 𝑅max1637 shown in Figure 3(b) is equal to the 𝑅p of (5) and that 𝑘p, 𝑘t, and Φ are independent of the particle concentration we determined 𝐾max1637 from the data in Figure 3(b) using for ε the values determined from the UV absorbance spectra of the Sb:SnO2 nanoparticle dispersions (Figure 4), the measured values for 𝐼0 and 𝑑. A good relation between the calculated and experimentally determined 𝑅max1637 is obtained with 𝐾max1637=2.20×104 (m3/2 s−1/2 J−1/2) (Figure 3(b)). The good fit in Figure 3(b) supports the proposed reaction mechanism in Scheme 3 and the use of (5) for the photocatalytically initiated (meth)acrylate polymerization by the Sb:SnO2 nanoparticles. We also followed the absorption over time at 1620 cm−1 and calculated the 𝑅max1620 values for these absorptions (data not shown). Both 𝑅max values appear to be very similar. At 1620 cm−1 only the C=C bonds of the acrylate monomer absorb, whereas at 1637 cm−1 both the C=C bonds of the methacrylate (MPS) moieties and the C=C bonds of the acrylate monomer absorb. This suggests that the 𝑅max values shown in Figure 3(b) are the propagation polymerization rates of the acrylate C=C bonds. Further evidence for this will be shown later on. For all the formulations studied in Figure 3 the initial rate of C=C disappearance 𝑅ini is always slower than 𝑅max. When we used the same approach to compare the experimentally determined and the calculated 𝑅1637ini we obtained the best fit with 𝐾ini=1.44×104  m3/2 s−1/2 J−1/2 (Figure 3(b)). The reason why the 𝐾1637ini is smaller than 𝐾max1637 will be explained in the next section.

3.1.3. Influence of MPS Grafting of Sb:SnO2 (Sb=7%) Particles

Sb:SnO2 nanoparticles without a specific surface modification are agglomerated in slightly polar organic media, such as acrylate monomers [1, 4, 28]. The amount of agglomeration depends strongly on the dispersion method used. This agglomeration will lower the amount of surface contact between the particles and the polymerizable monomer and influence the transfer of activated electrons from the particles to polymerizable C=C bonds. Hence, for obtaining quantitative data in our photocatalytic experiments, it is very important to use nonagglomerated Sb:SnO2 nanoparticles in the PEGDA formulations. We have shown before that well-dispersed Sb:SnO2 particle PEGDA dispersions can be made, when the surfaces of these particles are grafted with the methacrylate silane coupling agent MPS (Figure 1) [1, 4, 21, 28]. Therefore, in general, MPS grafted Sb:SnO2 particles are used in this paper.

Grafting a nanoparticle dispersion with MPS introduces polymerizable methacrylate C=C bonds in the starting Sb:SnO2/PEGDA formulations. These bonds can be present as dispersed MPS oligomers and/or MPS moieties grafted on the surface of the particles (Scheme 2) [21]. MPS oligomers cannot be separated from the grafted MPS particles in dispersion without lowering the dispersion quality in the acrylate monomer [28]. It is known that the presence of methacrylate C=C bonds influences the acrylate radical polymerization reaction [39, 40]. Hence, for a quantitative comparison it is essential to know both MPS concentrations. These amounts were determined by combining ultracentrifuge separating methods with elemental and BET surface analyses (Figure 5). The good fit between the solid lines and square points in Figure 5 shows that the total amount of MPS added to the grafting Sb:SnO2 dispersion is still present at the end of the reaction. For a MPS/SbSnO20.08 g/g all the MPS added has been grafted on the Sb:SnO2 surface and when MPS/SbSnO2>0.08 is used the grafted MPS amount hardly increases further. Almost all the additional MPS is converted into MPS oligomer. Miller and Ishida have calculated the amount of grafted MPS needed to cover the surface with a monolayer of parallel-oriented MPS [41]. Their results suggest that for MPS/SbSnO20.08 g/g an (almost) complete monolayer of grafted MPS is always present with an orientation parallel to the Sb:SnO2 particle surface. That indeed such a MPS orientation is present on the surfaces of our grafted particles is confirmed by the shift in position of the carbonyl absorptions in the FT-IR spectra (for instance, Figure 2) as was explained before in [21]. NH3 groups are also present on the surface of the Sb:SnO2 particles [4]. The amount increases with an incease in Sb doping [4]. These NH3 amounts are not changed after MPS grafting. Our calculations suggest that the observed relation between NH3 and Sb amount explain the lowering in MPS plateau level when the amount of Sb doping becomes larger.

The amount of MPS grafted on Sb:SnO2 particles was determined earlier with FT-IR. A somewhat lower level of MPS grafting was reported [1, 15, 28]. We used also this method and found that the FT-IR method results into a larger error of measurement.

Figure 6(a) shows that the amount of MPS present influences the photocatalytic C=C bond polymerization. These data suggest that the influence of grafted MPS is much stronger than that of MPS oligomer. Moreover, only when the Sb:SnO2 (Sb>0%) nanoparticle is grafted with MPS an S-shape relation is found between the decrease in the C=C bond absorption and the reaction time. Figure 6(a) also suggests that the initial C=C bond polymerization rate is much faster when these particles are not grafted with MPS. Apparently grafted MPS slows down the C=C bond polymerization. When the Sb:SnO2 surface is not grafted with MPS the particles are always already agglomerated before irradiation. During irradiation we observed that this agglomeration further increases, becomes visible by the naked eye and that the C=C bonds are only partly converted at the end of the reaction and the cured films are no longer transparent. Hence, results for the nongrafted Sb:SnO2/PEGDA mixtures can only be used in a qualitative way.

For a quantitative comparison of the C=C double bond conversions of Figure 6(a) we have to take into account the variation in the C=C bond concentration at time 𝑡=0(𝑐(C=C)𝑡=0). by using (2) and (4). That means that for 𝑅mini and 𝑅mmax (5) has to be changed into (7) and (8). 𝑅mini=𝐾ini𝑐(C=C)𝑡=0-𝑐(C=C)𝑡𝑐(C=C)𝑡=01×𝐼0110-𝜀.cparticle.𝑑𝑑11/2𝑅(7)mmax=𝐾max𝑐(C=C)𝑡1-𝑐(C=C)𝑡2𝑐(C=C)𝑡=a1×𝐼0110-𝜀.cparticle.𝑑𝑑11/2𝐾(8)ini/max=𝑘p(ini/max)Φ𝑘t(ini/max)11/2.(9)

The c(C=C)𝑡=𝑎 is the C=C bond concentration averaged over time period 𝑡2-𝑡1.

For the formulations presented in Figure 6(b) the 𝑅mmax values were measured at 1637 and 1620 cm−1. Within the error of measurement these 𝑅mmax values appeared to be equal. Hence, the 𝑅mmax values presented in Figure 6(b) are the polymerization rate between a polymer fragment with an acrylate radical end group and an acrylate monomer [28, 29]. Figure 6(b) also shows that the 𝑅mmax values decrease, when the amount of MPS moieties increases, and at MPS/SbSnO2=0.2 the 𝑅mmax is lowered by 50%. For formulations for which particles grafted with MPS/SbSnO2=0.2 are used the 𝑐(C=C)𝑡=0 is less than 10 mol% larger than for formulations which contained particles not grafted with MPS (MPS/SbSnO2=0). Hence, the decrease in 𝑅mmax shown in Figure 6(b) is too large to attribute it to the increase in 𝑐(C=C)𝑡=0 only. That means that also the 𝐾max values decrease when the MPS/Sb:SnO2 ratio is increased. Because 𝑘t(max) and 𝑘p(max) are expected to be independent of the MPS/Sb:SnO2 ratio we conclude that Φ becomes smaller when the grafted amount of MPS increases in the starting mixture. After correcting the 𝑅mmax for the variable 𝑐(C=C)𝑡=0 it appears that MPS oligomer hardly influences 𝑅mmax. Therefore Φ depends on the amount of grafted MPS, and grafted MPS slows down the transfer of an electron from the conduction band to the C=C acrylate monomer, possibly because of the direct formation of a grafted MPS radical on the particle surface.

Posthumus studied the rate of C=C homopolymerization of PEGDA 575, MPS monomer, and of PEGDA 575/MPS monomer mixtures in detail with IR spectroscopy at 1637 cm−1 (Figure 7) [28]. These radical polymerizations were initiated by a standard organic radical photoinitiator and the rates of the polymerizations were measured using a very similar approach and setup. Figure 7 shows that the homopolymerization rates of an MPS monomer are much smaller than thoses of a PEGDA 575 monomer and that for MPS/PEGDA 575 monomer mixtures the initial and maximum polymerization rates decrease when the relative amount of MPS is increased [21]. Moreover, for MPS/PEGDA monomer mixtures an S-shape relation is found. Hence, the influence of MPS oligomers and/or grafted MPS on the C=C bond polymerization rates and on the S-shape of the curves in Figure 6(a) can be attributed to the presence of MPS in these MPS-Sb:SnO2/PEGDA starting formulations. Posthumus also reported that the rate of disappearance for MPS/PEGDA monomer mixtures at the earlier stage of the reaction was much faster for the methacrylate C=C bond of the MPS than for the acrylate C=C bond of PEGDA monomer, even when the methacrylate concentration was much lower. This difference in C=C bond radical polymerization rate occurs because the initial rate is far more determined by the propagating methacrylate radical structure than by the much faster reactivity of the acrylate [28, 39, 40]. We also observe these methacrylate/acrylate mixture effects at the initial stage of the C=C polymerization (Figure 6(b)). The 𝑅mini strongly decreases when the amount of grafted MPS increase. The decrease is far too large to be explained by differences in 𝑐(C=C)𝑡=0. Moreover the 𝑅mini (MPS/SbSnO2>0) at 1620 cm−1 is always lower than the 𝑅mini at 1637 cm−1 (Figure 6(b)), and the difference between these two values becomes larger when the MPS C=C double bonds increase further. Hence, at the initial stage of the reaction methacrylate C=C bonds prefer also to react with a methacrylate radical end group in our MPS-Sb:SnO2/PEGDA formulations.

Figure 6(b) showns that when Sb:SnO2 (Sb=7%) nanoparticles are grafted with MPS the 𝑅mini at 1620 cm−1 is considerable lower than 𝑅mmax at 1620 cm−1. Apparently 𝑅mini represents the reaction of an acrylate C=C double bond. Figure 6(b) also shows that this C=C polymerization rate is the largest when the particle surface is not grafted with MPS. Hence, grafted MPS influences the polymerization rate in two ways. First of all is by lowering Φ. Secondly, the grafted MPS lowers the 𝑘p(ini)(𝑘t(ini))1/2 ratio of (9). This may be explained by the formation of a grafted MPS radical on a particle surface first. This conclusion is further supported by the lower values of 𝑅ini in respect to 𝑅max in Figure 3.

The C=C bond absorptions of the starting MPS-Sb:SnO2/PEGDA formulations disappear at the end of the reaction. Hence, all the C=C double bonds are polymerized during curing, and the Sb:SnO2 particles and MPS oligomers are chemically connected to the polymer matrix. This will influence the nanoparticle network structure and introduce crosslinks in the polymer matrix of the cured MPS-Sb:SnO2/acrylate composites and explain the hard layers obtained at the end of the reaction.

3.1.4. Influence of Sb Doping

In this section the influence of Sb doping (0%–13%) on the photocatalytic conversions of the C=C bonds over time measured at 1637 and 1620 cm−1 and their corresponding 𝑅mini and 𝑅mmax values is discussed (Figures 8(a) and 8(b)).

Figure 8(a) shows that for Sb:SnO2 particles with 2%Sb13%, C=C conversion percentages at 1637 and 1620 cm−1 are very similar at any moment in time. After correcting the 𝑅mmax values of Figure 8(b) for the small differences in extinction coefficient (Figure 4), it appears that the 𝐾mmax and the corresponding 𝑘p and the 𝑘t values are almost equal and that therefore ΦSb2% at 315 nm is independent of the amount of Sb doping. In Figure 8(b) it is also shown that the 𝑅mmax values measured at 1637 cm−1 are equal to those measured at 1620 cm−1. Hence, these 𝑅mmax values are the rates of the propagation step of the polymerization between a polymer fragment with an acrylate end group and an acrylate monomer. As is observed and discussed earlier the 𝑅mini values depend on the IR absorption band used. The 𝑅mini values measured at 1637 cm−1 are always about 30% larger than those measured at 1620 cm−1 for Sb:SnO2 particles (2%Sb13%). This shows that at the initial stage of the curing reaction there is a preference for a reaction between a polymer with a methacrylate radical end group and a methacrylate C=C bond.

Figure 8(a) suggests that when the nanoparticles are not doped with Sb the % conversion of the C=C bonds over time is similar to those observed for Sb-doped particles. However, Figure 8(b) shows that for nondoped particles the 𝑅mini measured at 1637 cm−1 and the 𝑅mini measured at 1620 cm−1 are 50% larger than for the doped particles, and therefore the initial 𝜙Sb=0 seems to be about twice as large as the initial 𝜙Sb2%. Apparently Sb doping lowers 𝜙 by trapping (part of) the activated electrons from the conduction band. When the Sb:SnO2 particles are non-doped with Sb, the energy needed for the formation of oxygen vacancies is low and these are likely to be present in the crystals without Sb doping [42] resulting in deep impurity (donor) energy levels of about 0.14 eV below the conduction band minimum in these particles, which are broadened as the concentration of impurities increases [43]. Hence, much higher ΦSb=0 may be also partly explained by the influence of the energy levels due to oxygen vacancies on the C=C polymerization rate. Photoluminescence experiments on SnO2 nano at 300 nm confirm that oxygen vacancies in the bulk and O2− at the surface can be efficient hole scavengers [44]. Moreover, these oxygen vacancies destabilize often these particles [42, 43]. We found that in the dark the non-doped particles are stable in the formulations used here. However, during irradiation, photocatalyzed unwanted site reactions occur, which are likely to be activated by the oxygen vacancies and which become more apparent at a later stage of the polymerization. The products of these unwanted site reactions may also enhance ΦSb=0. A similar but smaller increase in % conversion of C=C bonds for non-MPS grafted Sb:SnO2 (Sb=0%) particles at the initial stage of the reaction was shown in Figure 6(a). Here, apart from the influence of additional agglomeration of the particles before and during the reaction on the rate of the polymerization reaction, these unwanted site reactions seem to become dominant and block later on almost completely the conversion of the C=C bonds.

In our Sb:SnO2/PEGDA 575 formulations always highly crystalline Sb:SnO2 particles are used which have a similar particle diameter size (Table 1). They are n-type semiconductor particles with a band gap of about 3.6–3.8 eV and a Fermi level of about 0.35–0.5 eV below the conduction band [17, 18]. By enlarging the amount of Sb doping not only the amounts of Sb(V) increases, but also Sb(III) ions are present in the particles with Sb7% (Table 1) [4]. The Sb(V) ions are mainly present in the bulk, and Sb(V) energy levels are expected to be about 0.03 eV to 0.15 eV below the minimum of the conduction band [45, 46]. That 𝜙Sb2% is almost independent of the amounts of Sb doping may be explained by the assumption that at Sb(V) levels trap the activated electrons from the conduction band and that at Sb=2% the amount of Sb (V) energy levels are already present in quite large amounts. The influence of Sb(III) ions, mainly present at the surface of the particles, seems to be limited [4].

We were initially amazed that Sb doping lowers the quantum yield for the formation of the initiating radical for the C=C bond polymerization, but recent literature shows that not all doped ions in, for instance, TiO2, stimulate electron-induced photocatalysis and that doped metal ions can serve as sites for electron-hole recombination and lower actually the quantum yields [47, 48]. The results presented above makes it likely that the transfer rate of the activated electron to grafted MPS is partly retarded by Sb(V) when MPS grafted Sb:SnO2 (Sb>0) particles are used in the formulations.

The results discussed above suggest that variations in the bulk and surface compositions of Sb:SnO2 particles (2%Sb13%), apart from MPS and Sb(V) doping differences, seem to have a limited influence on the photocatalyzed C=C polymerization when incident radiation of 315 nm is used (for instance, the amount of N(III) in the bulk and the NH3 groups at the surface) (Table 1). N-doping enhances the photocatalytic properties of TiO2 and based on the values reported for TiO2 doped with iron the N(III) energy levels in the Sb:SnO2 particles are expected at 0.7 eV above the maximum of the valence bond [49]. Moreover, it has been shown that specific surface groups on inorganic nanoparticles may enhance the photocatalysis considerably and may suppress the rate of electron-hole recombination [8]. Other specific surface groups may also enhance the photocatalytic properties of our particles. Why the N(III) in the bulk and NH3 and Sb(III) ions at the surface of the particles do not influence the rate of the photocatalysed C=C bond polymerization reactions is unclear at this moment.

Many articles are published about Sb:SnO2 materials (for instance, [3, 49, 50]). At least for the preparation of part of these materials Sb:SnO2 dispersions were used similar to the ones described above. Why the photocatalytic properties of these materials were never mentioned before is unclear at this moment.

3.2. Photoconduction in Cross-Linked Semiconductive MPS-Sb:SnO2/Acrylate Nanocomposites

The addition of MPS-Sb:SnO2 nanoparticles (Sb2%) enhances the conductivity of an isolating acrylate matrix when the filler concentrations are above the percolation threshold 𝜙c [1, 46]. We showed that these cured composites have a very low 𝜙c (0.3 vol. %). The increase in the conductivity is caused by the formation of a continuous Sb:SnO2 particle network structure through the acrylate matrix during curing. Scouting experiments showed that the volume conductivity 𝜎of these films increased with respect to the volume conductivity in the dark 𝜎0, when they were irradiated with UV or visible light. This increase in conductivity depends strongly on the light intensity used and the amount of Sb:SnO2 particles (Sb2%) present. In this paper the photoconduction experiments on films prepared from very similar Sb:SnO2 acrylate dispersions (Sb 13%; MPS/Sb:SnO2 ratio 0.045 g/g) as used for the photocatalytic experiments are discussed (Figure 9).

It has been shown earlier that the Sb:SnO2 particles almost touch each other in the conductive network even when the surface of the particles is grafted with a monolayer of MPS [1]. By irradiation of the materials electron-hole splitting in the particle occurs, and probably the activated electron is transferred to a neighboring Sb:SnO2 particle of the particle network. Apparently the distance between the particles is small enough to transfer the charge. The increase in the intensity of the plasmon reflection band during UV irradiation confirm this suggestion that at least part of the activated electrons are in the conduction band of the nanoparticles (Figure 2).

Figure 9(a) shows that the increase in 𝜎under UV irradiation can be large and depends strongly on the concentration of the Sb:SnO2 particles. Furthermore, it is likely to depend also on the amount of radiation absorbed and the morphology of the Sb:SnO2 particle network. In absolute terms the maximum value of 𝜎is about 1.2×103 S/cm (3.8 vol.%) which is close to the volume conductivity of the compressed Sb:SnO2 powder used in these films, but is still a factor of ten lower than the intrinsic conductivity of these particles [31].

By using visible light also the occurrence of photoconduction was observed (Figure 9(b)). This suggests that Sb:SnO2 particles still may act as photocatalysts when the energy of the absorbed light quanta is not enough to excite an electron directly from the valence band to the conduction band. It was recently demonstrated that after N-doping of Sb:SnO2 (Sb=0%) the photodegradation of methylene blue under visible light illumination became possible [51]. The photocatalytic properties of the Sb:SnO2 particles (Sb0%) for (meth)acrylate polymerization using incident light wavelengths above 340 nm are presently being studied.

The decays of 𝜎after switching of the UV light shown in Figure 9 can be fitted well by a bifuntional exponential decay curve (Table 2). That the decrease in the concentration of the electrons activated by the absorption of light is relatively slow especially at a later stage of the reaction was also suggested by the slow decrease in intensity of the plasmon band observed with IR when the incident radiation was switched off (Figure 2).

In previous articles we reported the 𝜎values of several cured MPS-Sb:SnO2 (Sb>0%)/acrylate layers. The samples were kept in the dark, and the measurements were performed under exclusion of incident UV/visible light to minimize the degradation of the polycarbonate supporting layer [1, 4, 52]. That incident light could enhance the 𝜎of these materials was observed later on the first time.

4. Conclusions

4.1. Photocatalysis

Under a nitrogen atmosphere Sb:SnO2 nanoparticles (0Sb13%) photocatalyze the polymerization of (meth)acrylate C=C bonds when incident radiation of 315 nm is used. The Sb:SnO2 particles are welldispersed in the PEGDA 575 acrylate monomer when the particles are grafted in advance on the surface with the methacrylate silane coupling agent MPS. The photocatalytic conversion of the C=C bonds is complete and, a hard, transparent (>98%) crosslinked Sb:SnO2/acrylate film with a low haze (<1%) is obtained after irradiation when MPS grafted particles doped with Sb are used in the PEGDA starting formulation. Without MPS grafting and Sb doping the cured materials are no longer transparent, and these materials are inhomogeneous. Evidence is presented that in all the cured films the Sb:SnO2 particles are chemically connected to the crosslinked matrix.

To our knowledge photocatalytic (meth)acrylate C=C polymerization by Sb:SnO2 particles is never reported before. Therefore the photocatalytic conversions of a broad range of MPS-Sb:SnO2/PEGDA 575 starting formulations were studied using real-time FT-IR spectroscopy, incident UV radiation of 315 nm and variable concentrations of Sb:SnO2 nanoparticles with different Sb doping and MPS grafting level. These experiments show that(i)The observed photocatalytic conversion rates of the C=C bonds can be explained quantitatively when MPS-grafted Sb:SnO2 (Sb>0%) nanoparticles and a specific incident UV radiation of 315 nm with a small wavelength distribution are used. (ii)By absorption of light quanta of 315±5 nm the electrons of the valence bond of these nanoparticles are transferred directly into the conduction band, and the activated electron reacts with a (meth)acrylate C=C bond to form the initiating radical for C=C bond polymerization. The increase in activated electrons in the conduction band during irradiation is confirmed by an observed shift in peak position and/or increase in peak intensity of the plasmon band.(iii)The quantum yield for this initiating radical formation (Φ) is for particles with Sb doping levels ≥2% independent of the amount of Sb:SnO2 nanoparticles present. It decreases with an increase in MPS grafting on the particle surface. MPS grafting also lowers the relative quantum yield 𝐾 by lowering the ratio between the polymer propagation and termination reaction rate constants. (iv)Sb doping also lowers Φ, probably by lowering the amount of efficient hole scavengers initially present in Sb:SnO2 (Sb0%) and by trapping the activated electrons present in the conduction band.(v)When Sb:SnO2 (Sb=0%) particles are used in the starting acrylate monomer formulations photocatalyzed C=C bond polymerizations as well as unwanted photocatalyzed side reactions occur. These last ones are probably photocatalytically activated by the oxygen vacancies present in these nanoparticles.

4.2. Photoconduction

When transparent (>98%) semiconductive MPS-grafted Sb:SnO2/(meth)acrylate cured composites are irradiated with UV or visible light the conductivities of these materials are increased. The increase in conductivity under UV irradiation in these composites can be very high and may reach the level of compressed Sb:SnO2 nanopowder at particle concentrations of 4 vol. %. The occurrence of the conductivity increase can be explained by the absorption of light quanta by the Sb:SnO2 nanoparticles present in the particle network. To our knowledge the occurrence of photoconduction in polymer composites containing (MPS)-Sb:SnO2 (nano)particles (Sb0%) is never reported before.

Acknowledgment

Senter/Novem is acknowledged for financial support.