Abstract

Fourier transform infrared (FTIR) spectroscopy combined with chemometrics was utilised to discriminate the presence of lard in extracted ink of printed food packaging. Two spectral regions (full spectra, 3999–649 cm−1, and combination of two regions, 3110–2630 cm−1 and 1940–649 cm−1) of lard, commercial gravure ink, and the blends of both were selected and used to develop a Soft Independent Modelling of Class Analogy (SIMCA) model. The score plots obtained from the Principal Component Analysis (PCA) revealed that the maximum number of factors (7 factors) was needed to explain 84% of the total variance. SIMCA was employed as the method to classify the samples into their specific groups. Si versus Hi plots showed that the calibration standards can be classified as lard-containing standards. Sample 2 was deduced to have the highest possibility of containing lard, while only samples 5 and 7 cannot be classified as lard-containing samples. These results demonstrated that FTIR spectroscopy, when combined with multivariate analysis, can provide a rapid method with no excessive sample preparation to detect the presence of lard in ink of foodstuff packaging.

1. Introduction

Printing inks are generally used on label-printed packaging as a means of information communication and also as graphical designs of the packaging to attract consumers. Basically, printing inks comprise a complex mixture of three main components: pigments (5–30%), binders or resins (5–50%), and carriers (15–80%). Carriers, or vehicles for oil-based inks, are usually made up of oils and fats. Along with these components, additives such as oils and drying agents can be added at concentrations up to 10% to formulate the desired inks in order to satisfy end-use properties [1]. The oils are generally triglycerides, minerals, and monoesters that can be derived from different sources with various functional characteristics such as antiblocking and antislip properties [2]. Compared to the likes of vegetable oils, lard (pig fat) has exceptional properties such as wider plastic ranges, which indicates its workability over a wide range of temperatures, and it is cheaper; thus, it is common to add lard or lard blended with other oils to reduce production cost of printing inks [3].

However, the presence of animal fats, particularly lard, in consumer goods including foods, cosmetics, and pharmaceuticals has received special attention by Muslim and Jewish communities and many other consumers due to the religious prohibition and health-related dietary restrictions. The awareness about this matter has increased over the years, not only among people from certain religious beliefs or communities, but also worldwide [4]. In order for a product to be certified as Halal, all processes and materials involved in the manufacture must be Halal compliant [5]. Ink is one of the materials used in production of foodstuff packaging that always comes in contact with human skin, so ensuring the purity of the ink should receive similar attention. Knowing that the manufacturing of inks involves the use of fats and oils, the origin of the resources could be questionable.

This study is focused on lard characterization. Due to reasons including the prohibition of exposure to lard and the existence of organic and inorganic components in ink compositions, development of a fast and reliable analytical method for lard detection and characterization is required, and Fourier transform infrared (FTIR) is one of the preferred methods. In addition, FTIR has other advantages such as being a sensitive, well-established, and nondestructive process, generally requiring only simple sample preparation [6]. FTIR is widely used for characterisation of fats and oils due to the variations of peak intensities and the exact frequencies at which the maximum absorbance of peaks appears, in accordance with the nature and structure of the sample [7]. For ink-related research, FTIR has been utilised in certain areas, such as in forensic examination as conducted by Techabowornkiat and Chaikum [8] and Dirwono et al. [9]. Nevertheless, to the best of our knowledge, research on food packaging ink using FTIR has yet to be done.

The main aim of this study was to develop a rapid detection method coupled with a chemometrics approach to detect the presence of lard in the printing ink of food packages using FTIR spectroscopy. This overall goal can be achieved using a set of objectives as follows: to investigate the FTIR unique characteristics of lard relative to those of other sources of triglycerides and waxes, to develop a FTIR detection method for detecting intentionally added lard in a mixture of commercial gravure inks, and to investigate the use of FTIR spectroscopy coupled with multivariate analysis to detect the potential presence of lard in the ink of commercially printed food packaging films. By applying a spectroscopic method conjugated with multivariate analysis, we aimed to obtain more information about the main components of the samples examined.

2. Materials and Methods

2.1. Lard Preparation

Lard was rendered from the adipose tissue of pigs at 90–100°C for 2 hours in the oven according to Rohman and Che Man [10]. The melted fats were strained through triple-folded muslin cloth and dried by the addition of anhydrous sodium sulfate (Na2SO4). Fats were subsequently subjected to centrifugation (3000 rpm, 20 min). The fat layer was decanted, shaken vigorously, and then centrifuged again before being filtered using Whatman filter paper.

2.2. Deinking

The plastic packaging samples obtained were cut into 4 cm2 ( cm) film strips. The films were then soaked individually in sodium hydroxide (NaOH) and placed in a water bath for 2 hours at 60°C. Several ceramic rings were put into the beaker which contained NaOH and the film to act as abrasive agent and placed on the magnetic stirrer to be stirred until the ink detached from the film. The resulting mixture of detached ink and NaOH was centrifuged at 6000 rpm for 5 minutes. The supernatants were discarded. The detached inks were then dried in an oven at 40°C, ready for further test via FTIR.

2.3. FTIR Analysis

The spectral bands of commercial gravure ink and the blends of this ink with lard at different concentrations were scanned using a Nicolet 6700 FTIR spectrometer (Thermo Nicolet Corp., USA) equipped with a detector of deuterated triglycine sulfate (DTGS), a potassium bromate (KBr)/germanium beam splitter, and OMNIC software (Version 7.0 Thermo Nicolet). FTIR data were collected from 32 scans at a resolution of 4 cm−1 with a strong apodization throughout the 4000–650 cm−1 frequency region. A background air spectrum was subtracted from these spectra. The calibration standards were prepared by spiking lard of different concentrations (0.1–20%) into the commercial gravure ink.

Printed packaging samples were scanned in a Nicolet 6700 spectrometer system from Thermo Electron Corp., USA, fitted with a preserved and desiccated interferometer. The sampling compartment was a Smart OMNI-Sampler for single reflection ATR analysis using the KBr method. The Smart OMNI-Sampler utilises a spherical ATR germanium crystal as the sampling surface with a 2 mm diameter and a 45-degree crystal angle, producing a penetration depth (infrared beam) of 0.67 μm. After every scan, a new reference air background spectrum was collected. This spectrum was recorded as the absorbance value at each data point.

2.4. Quantitative Analysis

The Soft Independent Modelling of Class Analogy (SIMCA) was performed using Unscrambler X version 10.3. The calibration standards included different percentages of blended lard in the ink formulation. All of the samples were analysed using a FTIR spectrometer. The Principal Component Analysis (PCA) was executed as the basis for SIMCA. The spectral data were arranged in two excel tables and imported into the Unscrambler X software. The model was explored to determine its ability to classify the calibration standards and samples into their respective groups, thus detecting the possible presence of lard in the extracted ink samples.

3. Result and Discussion

3.1. Spectral Data

Each peak of the FTIR spectra corresponds to a functional group and exhibits the characteristic bands of this group. Figure 1 illustrates the mid-region FTIR spectrum of lard (4000–650 cm−1).

Lard can be identified from the peaks and shoulders that are attributed to specific functional groups, composition, length, and degree of unsaturation [11]. The predominant spectral features of lard are observed at 3006 cm−1, 2921 cm−1 (C–H asymmetrical stretch), 2852 cm−1 (C–H symmetrical stretch), 1749 cm−1 (C=O stretch), 1454 cm−1 (C–H bend), 1166 cm−1 (C–O stretch and C–H bend), and 709 cm−1 (C–H bend). The significant group frequencies of lard are attributed to saturated and monounsaturated triglyceride [12]. Coates and Meyers concluded that the strong methylene and methyl band at 1470 cm−1, the weak methyl band at 1380 cm−1, and the methylene rocking vibration at 725–720 cm−1 indicate a long chain linear aliphatic structure [13]. In addition, any band structures observed between 3150 and 3000 cm−1 are almost exclusively indicative of unsaturation (C=C–H) or aromatic rings. Thus, the characteristic peaks of saturated and unsaturated triglyceride are observed in the lard spectra. The small peaks at 3006 and 1097 cm−1 are due to the vibrations of =C–H (cis) and –C=C– (cis), respectively. This major characteristic peak of lard is due to the high proportion of monounsaturated acyl groups of oleic acid (C18:1) [14, 15]. Additionally, the most intense feature of the entire spectrum is observed at 1749 cm−1 and represents a carbonyl compound from the ester group.

Figure 2 illustrates the comparison between lard, commercial gravure ink, and ink with addition of 5% w/w of lard at the mid-infrared region of 4000–650 cm−1. The spectra exhibit some peaks at approximately 3420 cm−1 that are indicative of hydroxyl (O–H) groups and some small and medium peaks in the range of 3050–3000 cm−1 that arise from =C–H (trans) and =C–H (cis) groups, respectively. Meanwhile, the C–H asymmetrical and symmetrical stretches are observed at 2920 cm−1 and 2854 cm−1 for the alkane groups of the ink. The peak at 1747 cm−1 is due to C=O stretching, whereas the peaks at 1647 cm−1 and 1539 cm−1 correspond to vibration of N–H1 amines. Additionally, the peak at 1454 cm−1 is attributed to C–H bending that at 1370 cm−1 corresponds to –C–H (CH3) symmetrical bending and the small peak at approximately 1319 cm−1 arises from –C–H (CH3) bending. Moreover, the vibrational peaks at 1240, 1119, and 1038 cm−1 are attributed to the stretching vibration of the C–O groups in the ester. The other peaks of the ink spectrum at 947, 886, 812, and 715 cm−1 correspond to N–H1,2 amines and C–H bending.

The differences between commercial gravure ink and lard augmented ink are apparent from the doublet peak at 1119 and 1089 cm−1 that is present in lard augmented ink and results from the overlapping of the methylene rocking vibration (saturated acyl groups) and the out-of-plane bending vibration of cis-disubstituted olefins (C–H bending oleic acyl group).

Figure 3 represents the FTIR spectra of commercially printed package samples measured using the ATR accessory. The oil features were observed for all samples in the 3000–2800 cm−1, 1800–1700 cm−1, and 1300–600 cm−1 regions, but the peaks were small. Guillén and Cabo [16] and Pan and Nguyen [1] concluded that the FTIR spectra of oil exhibit peaks at 2925, 2855, 1460, 1375, 1237, 1160, 1098, 914, and 720 cm−1 representing the alkane (C–H stretching) or acrylic (–CH2) functional groups as part of the saturated hydrocarbon portion of the molecule. The additional 1747 cm−1 peak represents the carbonyl C=O stretching. The bands at 3200–3700 cm−1 represent the hydroxyl group (O–H) at different concentrations, those at 1627 cm−1 and 1559 cm−1 are due to N–H1 amines, the peak at 1384 cm−1 is due to the C–H deformation, and the peak at 620 cm−1 is due to N–H1,2 amines. These amine groups correspond to amines and ammonia, the key components of the water-based ink that control stability and performance [17]. Tables 1 and 2 show the characteristic functional groups assignment for lard and commercial ink.

3.2. Quantitative Data

The data were prepared to establish a classification model using multivariate analyses by means of Soft Independent Modelling of Class Analogy (SIMCA). Two spectral regions (full spectra, 4000–650 cm−1, and combination of two regions, 3110–2630 cm−1 and 1940–649 cm−1) of lard, commercial gravure ink, and the blends of both were selected and arranged in their respective tables. The combined spectral data was pretreated to correct the baseline shift using the MSC/EMSC task which corrected the spectra for scatter effects in the Unscrambler X software. All the spectral data were then subjected to the Principal Component Analysis (PCA) to further explore and describe the data.

Figure 4 shows the score plot from the pretreated spectral data PCA. It is obvious that the plot for lard is located quite far from the calibration standards, while the plot for commercial ink is clustered together with the calibration standards. The plots were located in that fashion due to the calibration standards containing more percentage of ink than lard. The first and second factors, or principal components, explained only 41% and 11% of the total variance, respectively, indicating that the model needs more factors to better explain the variance. Seven factors, which is the maximum number of factors allowed in the analysis, explained 84% of the total variance collectively.

Soft Independent Modelling of Class Analogy (SIMCA) is a method derived from the evaluation of the principal components of each data category, setting up a critical distance with probabilistic meaning and the calculation of the distance of each object from the model of each group. The Si (square root of the residual variance of the sample) is the measurement of the distance of a sample to the modeled group, while the Hi (leverage) expresses how a difference in the sample can be considered from the other class members. The model distance shows how far different two models are from each other. Normally, a model distance larger than 3 or more shows that two models are sufficiently different to be used to separate them [18].

Discriminant analysis by means of SIMCA was employed to classify the samples into their specific groups based on the result of PCA. Si versus Hi plot generated in Figure 5(a) shows that the calibration standards were clustered together in a box region with both lard and commercial ink. In the score plots generated from the PCA, the plot for lard was located far from the calibration standards indicating that the calibration standards did not seem to contain lard, leading to an early assumption that the calibration standards blends were faulty. The Si versus Hi plot in Figure 5(a) indicates that the calibration standards can be identified as lard-containing standards, hence proving that the method can be used to classify the samples and eventually detecting lard adulteration. Figure 5(b) shows the Si versus Hi plot for samples in comparison with the calibration standards. It can be observed that all the samples except for samples 5 and 7 were plotted in a box region with lard and the calibration standards. Sample 2 has the highest possibility to contain lard since it was plotted nearest to the plots of calibration standards, particularly the standards containing 6% of lard concentration.

4. Conclusions

It can be concluded that FTIR spectroscopy in combination with multivariate analysis can provide a rapid method with no excessive sample preparation to discriminate the presence of lard in ink of foodstuff plastic packaging. The discriminant analysis executed was able to classify the samples into their specific groups, hence enabling discrimination of lard presence. From the results, sample 2 was deduced as having the highest potential of containing lard, while only samples 5 and 7 cannot be identified as lard-containing samples. The method is also low in cost and usage of chemicals and hence can be taken into account as green analytical chemistry.

Conflict of Interests

The authors declare that there is no conflict of interests regarding the publication of this paper.

Acknowledgments

The author (Syazwani Ramli) would like to thank Universiti Putra Malaysia (UPM) for granting the Graduate Research Fellowship (GRF) Award and The Ministry of Higher Education of Malaysia for funding this research through Fundamental Research Grant Scheme (Project Code 02-02-13-1369FR).