Mathematical Problems in Emerging Manufacturing Systems Management
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Impacts of Transportation Cost on DistributionFree Newsboy Problems
Abstract
A distributionfree newsboy problem (DFNP) has been launched for a vendor to decide a product’s stock quantity in a singleperiod inventory system to sustain its least maximumexpected profits when combating fierce and diverse market circumstances. Nowadays, impacts of transportation cost on determination of optimal inventory quantity have become attentive, where its influence on the DFNP has not been fully investigated. By borrowing an economic theory from transportation disciplines, in this paper the DFNP is tackled in consideration of the transportation cost formulated as a function of shipping quantity and modeled as a nonlinear regression form from UPS’s onsite shippingrate data. An optimal solution of the order quantity is computed on the basis of Newton’s approach to ameliorating its complexity of computation. As a result of comparative studies, lower bounds of the maximal expected profit of our proposed methodologies surpass those of existing work. Finally, we extend the analysis to several practical inventory cases including fixed ordering cost, random yield, and a multiproduct condition.
1. Introduction
A newsboy (newsvendor) problem has been initiated to determine the stock quantity of a product in a singleperiod inventory system when the product whose demand is stochastic has a single chance of procurement prior to the beginning of selling period. Aiming to maximize expected profit, decisive quantity trades off between the risk of underordering, which fails to gain more profit, and the loss of overordering, which compels release below the unit purchasing cost.
Traditional models for the newsboy problem assume that a single vendor encounters the demand of a product complying with a particular probability distribution function with known parameters, such as a normal, SchmeiserDeutsch, beta, gamma, or Weibull distribution [1]. With this assumption, several recent studies have to a certain extent succeeded in resolution of certain practical problems. For example, Chen and Ho [2] and Ding [3] analyzed the optimal inventory policy for newsboy problems with fuzzy demand and quantity discounts. Arshavskiy et al. [4] performed experimental studies by implementing the classical newsvendor problem in practice. Ozler et al. [5] studied a multiproduct newsboy problem under valueatrisk constraint; with lossaverse preferences, Wang [6] introduced a problem of multinewsvendors who compete with inventories setting from a riskneutral supplier. When confronting myriad conditions in markets, however, in many occasions this designated distributional demand failed to best safeguard the vendor’s profit.
To cope with the failure, models for the distributionfree newsboy problem (DFNP) have been broadly introduced over the past two decades. Gallego and Moon [7] first outlined a compacted analysis procedure for arranging optimal order quantities to certain inventory models, such as the single product, fixed ordering, random yield, and a multiproduct case. Alfares and Elmorra [8] further employed the procedure for the inventory model which considers shortage penalty cost. Moon and Choi [9] derived an ordering rule for the balkinginventory control model, where probability of per unit sold declines as inventory level falls below balking level. More recently, Cai et al. [10] provided measurements for deployment of multigenerational product development with the project cost accrued from different phases of a product life cycle such as development, service, and associated risks. Lee and Hsu [11] and Güler [12] developed an optimal ordering rule when an effect of advertising expenditure was reckoned on the inventory model. Kamburowski [13] presented new theoretical foundations for analyzing the bestcase and worstcase scenarios. Due to prevalence of purchasing online, Mostard et al. [14] studied a resalablereturn model for the distant selling retailers receiving internet orders from customers who have right to return their unfit merchandise in a stipulated period.
Over the past few years, energy prices have risen significantly and become more volatile; transportation of goods has become the highest operational expense as noted by Barry [15]. Many evidences indicate that in the US inbound freight costs for domestically sourced products and imported products typically range from 2 to 4% and from 6 to 12% of gross sales, respectively, and outbound transportation costs typically average 6% to 8% of net sales. In addition, Swenseth and Godfrey [16] reported that depending on the estimates utilized, upwards of 50% of the total annual logistic cost of a product could be attributed to transportation and that these costs were going up. UPS recently announced a 4.9% increase in its net average shipping rate. Ostensibly, the expenditure of the inbound/outbound material transportation has become a critical component of a total annual logistic cost function for determining purchase quantities. Effects of transportation have gained substantial recognition in vendorbuyer coordination problems.
Swenseth and Godfrey [16] unified two freight rate functions into a total annual cost function to understand their brunt on purchasing decisions. For integration of inventory and inbound/outbound transportation decisions, Çetinkaya and Lee [17] enabled an optimal inventory policy and Toptal et al. [18] carried out ideal cargo capacity and minimal costs. Toptal and Çetinkaya [19] further studied a coordination problem between a vendor and a buyer under explicit transportation consideration. More recently, Zhang et al. [20] generalized a standard newsboy model to the freight cost proportional to the number of the containers used. Toptal [21] studied exponentially/uniformly distributed demands and trucking costs. Mutlu and Çetinkaya [22] developed an optimal solution when inventory replenishment and shipment scheduling under common dispatch costs are considered.
Although impacts of the transportation cost on determination of the optimal inventory quantity have become attentive, its influence on the DFNP has not been fully investigated. To bridge the gap, this paper develops analytical and efficient procedures to acquire optimal policies for the DFNP in which the transportation cost function is explicitly joined into the vendor’s expected profit structure. We borrowed the idea from the transportation management models [23] that the transportation cost is modeled as a function of delivery quantities; as a result of the computational studies, our proposed optimalordering rules increase lower bound of maximized expected profit as much as 4% on average, as opposed to the optimal policies recommended by Gallego and Moon [7]. Moreover, in order to determine and implement the optimal policies in practice, we perform comprehensive sensitivity analyses for the vital parameters, such as the demand mean and variance, unit cost of product, and transportation cost.
Lastly, this paper is organized as follows. Section 2 describes our model formulation for the DFNP in presence of transportation cost whose optimal order quantity along with lower bound of maximized expected profit is resolved in Section 3. In Section 4, we study sensitivity analyses and comparative studies. A fixedordering cost case is analyzed in Section 5, while a randomyield case is considered in Section 6. In Section 7, we further contemplate a multiproduct case with budget constraint. Conclusions and Implications make up Section 8.
2. Model Formulation for the DFNP with Transportation Cost
For investigating impacts of the DFNP in consideration of the transportation cost, we briefly depict its model assumptions and notations used in this paper. Demand rate from a specific buyer is denoted by , whose distribution is unknown with mean and variance . Note that the unknown distribution is equal to or better off the worst possible distribution . With a product’s unit cost , a vendor orders size of , which arrive before delivering to the buyer. Intuitively, in one replenishment cycle, units are sold with unit price and the unsold items are salable with unit salvage value , where , where defined as the positive part of are equivalent to max. This implies .
Furthermore, we assume transportation cost is a function of the order quantity , denoted by . We further assume the transportation cost is in a general form of the tapering (or proportional) function; for example, , for , , where and represent fixed and variable transportation cost. Intuitively, high volume corresponds to lower per unit rate of transportation, reflecting that the inequality holds true. That is, or equivalently , where the regulated minimal quantity level of delivery is and .
The assumption is based on the following observations from the existing works and UPS’s onsite data set. First off, economic tradeoff for the optimal transportation cost lies between provided service level and shipped quantity [17]. Secondly, in the shipment more weight signifies larger delivery quantity and higher shipment cost [19]. Thirdly, the transportation management models proposed by Swenseth and Godfrey [16] and Toptal et al. [18] indicated that optimal shipping quantity renders minimum of the transportation cost. Finally, we display the onsite shipping data set collected from the UPS worldwide expedited service at zone 7 shown in Figure 1.
Now, we are ready to combat the DFNP in presence of the transportation cost. Our purpose is to decide an optimal stock quantity in a singleperiod inventory system for a vendor to sustain its least maximumexpected profits when encountering fierce and diverse market circumstances. First, we construct the vendor’s expected profit :
Then, according to the relationships of and , we further rewrite (1): For developing an optimal order quantity for the vendor to sustain its lower bound of maximized expected profit , we consider , the distribution of , to be under the worst possible distribution . Therefore, based on Gallego and Moon’s Lemma 1 in [7], we have the lower bound of expected profit for the vendor:
Lemma 1 (see [7]). Under the worst possible distribution , the upper bound of expected value for the positive part of is Let the righthand side term of (3) be a continuous function with respect to ; then, first and second derivatives of are elaborately derived as follows: Obviously, in (6) is not necessarily being negative. It implies that the generally explicit and analytical close form for the optimal order quantity with the least of maximized expected profits is not available. Therefore, there is a need to develop an efficient search procedure to obtain the optimal order quantity and its corresponding lower bound of maximized expected profit .
3. An Efficient Solution Procedure for and
Step 1. Start from , let initial order quantity , and set the allowable tolerance , for example, the acceptable “precision” or “accuracy” selected by the decision maker for the optimal decision policy.
Step 2. Perform Newton’s approach (see Hillier and Lieberman [24, pp. 555–557]) to seeking the optimal order quantity of .
Let . According to (5), we set
From (6), we set Stop the search when , so the optimal order quantity can be found at the value .
Step 3. For verifying adequacy of Newton’s method, substitute into (6); if meaning Newton’s method is satisfactory, then the final solution is whose is the vendor’s lower bound of maximized expected profit; otherwise, go to Step 4 to perform the bisection optimization method.
Step 4. Select , a quantifiable order quantity. Start and let be the initial searching interval, where is the regulated minimal quantity level of delivery for the transportation cost and .
Step 5. If , then stop; the optimal order quantity is along with the lower bound of maximal expected profit ; otherwise, let .
Step 6. If , then and ; otherwise, and . Go back Step 5 with .
To demonstrate the efficient solution procedure for the DFNP incorporating the explicit transportation cost, a numerical example is illustrated.
3.1. Finding and
A chosen product has demand mean kg and standard deviation . Its unit cost is $3.5/kg, unit selling price $5/kg, and unit salvage value $2.5/kg. Including fuel and handling charges, onsite data of the transportation cost collected from UPS worldwide expedited service at zone 7, from Europe to Taiwan, are 0.58, 0.69, 0.77, 0.85, 0.93, 1.00, 1.06, 1.12, 1.18, 1.24, 1.31, 1.37, 1.43, 1.49, 1.55, 1.61, 1.64, 1.65, 1.66, and 1.66 for shipment weight of kg, respectively. For clarity of description, the costs considered here are all rounded down to a 45hundred US dollarscale. By fitting the data through the nonlinear regression model, we have an empirical tampering function shown in Figure 1 with 0.926. We conclude that the fitted function provides high fidelity to represent the actual data.
Then, we follow the proposed search procedure.
Step 1. From and , set and .
Step 2. When , we have 9.211. In this case, 0.001, so continue Newton’s search until reaching . Then the optimal order quantity . The searching details are listed in Table 1.

Step 3. The optimal order quantity = 8.731 (the condition holds true). Substituting = 8.731 and known parameters into (5), we obtain lower bound of maximized expected profit , which is $11.899. Figure 2 concavely exhibits with respect to a wide range of .
3.2. Models Comparison
For models comparison, we implement the DFNP based on Gallego and Moon [7] whose model does not reckon the transportation cost and perform the similar searching procedure described in Section 3. Their model obtains the optimal order quantity = 8.731 with the lower bound of maximized expected profit = $11.752. In this case, our proposed model in consideration of the transportation cost has manifested ()/11.899 = 1.2% of gains in .
4. Sensitivity Analyses and Comparative Studies
Furthermore, we apply a 2^{4} factorial design to investigate sensitivity of parameters. They are set as follows. Let the unit selling price be $5/kg and the unit salvage value be = $2.5/kg; two levels are selected for each of the four parameters; that is, mean , standard deviation , unit product cost , and the transportation cost whose selected levels are based on fitting another data set gathered from UPS’s transportation cost (worldwide express saver at zone 7, from Europe to Taiwan), US$ 0.66, 0.78, 0.88, 0.98, 1.08, 1.15, 1.23, 1.31, 1.39, 1.47, 1.55, 1.62, 1.70, 1.79, 1.87, 1.94, 2.01, 2.09, 2.17, and 2.25, respectively, for shipment weight of kg.
Table 2 lists along with for our proposed model in the 6th column and Gallego and Moon’s model [7] in the 7th column. First, this sensitivity analysis demonstrates significant correlations among the parameters whose simultaneous consideration is imperative for the proposed optimal policy. Moreover, in contrast to Gallego and Moon’s model, the percentages of the profit gain obtained from our proposed model are listed in the 8th column. Apparently, our proposed model outperforms Gallego and Moon’s model in every policy; especially, in the ordering policies 13 and 15, the profit advance can be more than 9.4%; on average, our proposed policy provides the return gain as much as 4% as opposed to that of the Gallego and Moon’s model.

In views of the impact of transportation cost on the DFNP as well as the gains elicited from our proposed policies, we then extend contemplation of the transportation cost into several practical inventory cases such as fixed ordering cost, random yield, and a multiproduct case.
5. The Fixed Ordering Cost Case with Transportation Cost
Let a vendor have an initial inventory () prior to placing an order , where ordering cost is fixed for any size of order. Let denote the reorder point, known as an inventory level when the order is submitted. Let be end inventory level, an inventory level after receiving the order.
Similarly, units are sold; units are salvaged. For an inventory replenishment policy in consideration of the transportation cost, expected profit is constructed as where
According to Lemma 1, the expression can be simplified as , where
The relationship of implies that acquiring the optimal end inventory level of for the fixed ordering cost model is equivalent to having optimal order quantity of for the singleproduct model. Clearly, because , . For determining the optimal reorder point of , is set. Then, we have
Furthermore, we develop a solution procedure to determine the optimal reorder point.
Step 1. By performing the solution procedure for the optimal order quantity in Section 3, we first obtain . Then let be the end inventory level , where is set to be 0 for brevity.
Step 2. Start , set the initial reorder point to be , and determine the allowable tolerance for accuracy of the final result.
Step 3. Perform Newton’s search (see Grossman [25, pp. 228]) to compute the optimal reorder level of . That is, , where Stop the search when . Then, the optimal order quantity is .
Step 4. The optimal policy is to order up to units if the initial inventory is less than and not to order otherwise.
5.1. An Example
Continuing the numerical example in Section 3, we assume that the ordering cost is given by $0.3. Using the above solution procedure, we find that the optimal reorder level of is 8.210 and the end inventory level 8.731.
6. The Random Yield Case with Transportation Cost
Suppose random variable expresses the number of good units produced from ordered quantity , where each good unit being ordered or produced has an equal probability of . Thus, is a binomial random variable with mean and variance , where . Let be the price markup rate and the discount rate, so unit selling price , and salvage value . Thus, the expected profit in (1) can be rewritten as Applying Lemma 1 to this case, we have Substituting the above relationship into (13), we have lower bound of the expected profit in this case. Consider
The righthand side of (15) is a continuous function in terms of . Then, first and second derivatives of can be derived as where where Obviously, is not necessarily being negative.
Similarly, we develop a solution procedure to find the optimal order quantity in this random yield case.
Step 1. Start and . Set the allowable tolerance .
Step 2. Perform Newton’s search (see Hillier and Lieberman [24], pp.555–557) to compute the optimal order quantity . That is, , where and stand for (16) and (17), respectively. Stop the search when . The optimal order quantity is .
Step 3. For verifying adequacy of Newton’s method, substitute into (19); if , representing Newton’s method, is satisfactory, then the final solution is = whose is the vendor’s lower bound of the maximized expected profit; otherwise, go to Step 4 to perform the bisection optimization method.
Step 4. Select , a quantifiable order quantity. Start and let be the initial searching interval, where is the regulated minimal quantity level of delivery for the transportation cost and .
Step 5. If , then stop; the optimal order quantity is along with , the lower bound of maximal expected profit; otherwise, let .
Step 6. If , then and ; otherwise, and . Go back Step 5 with .
6.1. An Example
We continue Section 3. We assume that, for each unit of , the probability of being good is . We find the optimal order quantity =10.403, and the lower bound of the maximum expected profit is 14.573. The condition is satisfactory. In contrast, the order quantity placed on the product with perfect quality can be computed as much as 8.731, which is smaller than = 10.403. Apparently, in therandom yield case the order quantity is increased to provide safeguard against a possible shortage.
7. The Multiproduct Case with Transportation Cost
We now study a multiproduct newsboy problem in the presence of a budget constraint, also known as the stochastic productmixed problem [26]. Suppose that each product , for , has order quantity received from either purchasing or manufacturing, where a limited budget is allocated due to the limited production capacity in the system. That is, the total purchasing or manufacturing cost for all the competing products cannot exceed allotted budget . Denote that each item’s unit cost of the th product is , its unit selling price is , and its unit salvage value is . For the th product’s demand, its mean and variance are denoted by and , respectively.
In the sequel, under the distributionfree demand jointed with the explicit transportation cost, the vendor is in need of deciding the optimal order quantities for competing products whose total purchasing or manufacturing cost does not exceed the allocated budge , where he/she guarantees to possess the least of all possible maximum expected profits.
For solving this problem, we first extend the single product case in (3) to have lower bound of expected profit for the vendor, provided that the individual order quantity of , , and is affected by the budget constraint . For the vendor to secure the least amount of the maximum expected profit over various situations of market, we maximize (19) with a budget constraint expressed in (20) to determine the optimal order quantities , , and :
We further transfer the problem into an unconstrained optimization equation: where is the Lagrange multiplier. Hence, we have To find the optimal order quantities , , and with maximum , we set . In this case, a line search procedure is developed.
Step 1. For multiple products , let .
Step 2. Let and perform the solution procedure proposed in Section 3 to find . If (20) is satisfied, go to Step 6; otherwise, go to Step 3.
Step 3. Substituting each of , , and into (22), their corresponding can be obtained.
Step 4. Start from the smallest nonnegative , let its corresponding optimal order quantity be 0 (others are intact), and check the condition of (20).
Step 5. If the condition is satisfactory, then we have the final solution , , and ; otherwise, select the next smallest nonnegative to perform the same procedure in Step 4 until (20) is satisfied.
Step 6. Find the least amount of the maximum expected profit .
7.1. An Example
The total budget is $80 for the four items. The relevant data are as follows: = (3.5, 2.5, 2.8, 0.5), = (5, 4, 3.2, 0.6), = (2.5, 1.2, 1.5, 0.2), = (9, 8, 12, 23), and = (0.5, 1, 0.7, 1). Performing the above procedure, we have the following.
Step 1. Let .
Step 2. Let . We solve the four order quantities by using the solution procedure introduced in Section 3. The optimal order quantities = 8.731, = 7.762, = 11.072, and = 21.243. Check $92 > $80, where (20) is not satisfied, so we go to Step 3.
Step 3. Performing a simple line search, we increase the optimal value of the Lagrangian multiplier until 0.147. In this case, its corresponding is set to 0.
Step 4. Since $61 < $80, (20) is satisfied.
Step 5. The optimal order quantities are 8.731, 7.762, 0, and 21.243 and the lower bound of the maximum expected profit is $21.667.
8. Conclusions and Implications
Models for the distributionfree newsboy problem have been widely introduced over the past two decades to provide the optimal order quantity for securing the vendor with the least amount of the maximum expected profit when facing a variety of situations in modern business environment.
Over the past few years, energy prices have risen significantly so that the transportation of goods has become a vital component for the vendor’s logisticcost function to determine its required purchase quantities. However, impacts of the transportation cost on previous models for the DFNP were inattentive by either overlooking or deeming it as part of implicit components of ordering cost. In this paper, three main contributions along with their managerial implication have been done.
First, we develop the DFNP incorporating the explicit transportation cost into the expected profit function. In particular, the transportation cost is modeled based on the economic theory from transportation disciplines and fitted a nonlinear regression via actual rate data collected from the shipper. In practice, this way has implied that (1) economic tradeoff for the optimal transportation cost lies between provided service level and shipped quantity; (2) in the shipment, more weight signifies larger delivery quantity and higher shipment cost; and (3) optimal shipping quantity renders minimum of the transportation cost.
Secondly, since the expected profit function is neither concave nor convex, the optimization problem underlying this generalization is challenging; therefore, we developed analytical and efficient procedures to acquire the optimal policy. As a result of the computational studies, our proposed optimal ordering rules in comparison with the optimal policy recommended by Gallego and Moon [7] increased the lower bound of the maximal expected profit by as much as 4% on average. This result has demonstrated that the expenditure of the inbound/outbound material transportation has become a critical component of a total annual logistic cost function for determining purchase quantities. Effects of transportation have gained substantial recognition in the DFNP.
Thirdly, according to the results of sensitivity analyses, the parameters, such as demand mean and variance, product’s unit cost, and transportation cost, are the key decision variables whose joint reckoning is imperative for the optimal policy proposed. Moreover, we proceed to analyses of several practical inventory cases including fixed ordering cost, random yield, and multiproduct case. These studies further demonstrate the impacts of transportation cost as well as the realizedleast profit gains drawn from our recommended policies on the DFNP that explicitly incorporates the transportation cost into consideration. In addition, these numerical findings have implied that joint decision, coordinated operation, or integrated management is crucial in lowering the vendorandbuyer operating cost as well as balancing a supplychain operation and structure.
Finally, based on the shipping data sets collected from United Parcel Service (UPS), the transportation cost is modeled using a natural logarithm for a nonlinear regression function in this paper. For future studies, other functional forms may be reckoned to model different transportation costs, such as a step function or a logistic function, to validate a wide variety of applications. Besides, using our proposed model as a basis model in a couple of more advanced studies with certain circumstances, such as the multiproduct newsboy under a valueatrisk and the multiple newsvendors with lossaverse preferences, is intriguing.
Highlights
(i)We extend previous work on the distributionfree newsboy problem where the vendor’s expected profit is in presence of transportation cost.(ii)The transportation cost is formulated as a function of shipping quantity and modeled as a nonlinear regression form based on UPS’s onsite shippingrate data.(iii)The comparative studies have demonstrated significant positive impacts by using our proposed methodology whose profit gains in comparison with prior research can be as much as 9% and 4% on average.(iv)The sensitivity analyses jointly reckon the imperative parameters for the optimal policy.(v)We expand our methodology to several practical inventory cases including fixed ordering cost, random yield, and a multiproduct condition.
Conflict of Interests
The authors declare that there is no conflict of interests regarding the publication of this paper.
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Copyright
Copyright © 2014 MingHung Shu et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.