Analysis of Nonlinear Error Caused by Motions of Rotation Axes for Five-Axis Machine Tools with Orthogonal Configuration

<div>Machining conditions: (a) CNC machine tools whose home positions are <svg height="14.5316pt" id="M224" style="vertical-align:-3.9384pt" version="1.1" viewbox="-0.0498162 -10.5932 40.8925 14.5316" width="40.8925pt" xmlns="http://www.w3.org/2000/svg" xmlns:xlink="http://www.w3.org/1999/xlink"><g transform="matrix(.013,0,0,-0.013,0,2.33939e-05)"><path d="M332 -241C217 -138 149 60 149 271C149 483 216 680 332 783L312 808C148 686 74 491 74 272V271C74 50 148 -146 312 -266L332 -241Z" id="g119-5"></path></g><g transform="matrix(.013,0,0,-0.013,5.024,-.718)"><path d="M241 635C89 635 35 457 35 312C35 153 89 -12 240 -12C390 -12 443 166 443 312C443 466 390 635 241 635ZM238 602C329 602 354 454 354 312C354 172 330 22 240 22C152 22 124 173 124 313S148 602 238 602Z" id="g113-49"></path></g><g transform="matrix(.013,0,0,-0.013,17.265,-.718)"><path d="M241 635C89 635 35 457 35 312C35 153 89 -12 240 -12C390 -12 443 166 443 312C443 466 390 635 241 635ZM238 602C329 602 354 454 354 312C354 172 330 22 240 22C152 22 124 173 124 313S148 602 238 602Z" id="g113-49"></path></g><g transform="matrix(.013,0,0,-0.013,29.506,-.718)"><path d="M384 0V27C293 34 287 42 287 114V635C232 613 172 594 109 583V559L157 557C201 555 205 550 205 499V114C205 42 199 34 109 27V0H384Z" id="g113-50"></path></g><g transform="matrix(.013,0,0,-0.013,35.769,2.33939e-05)"><path d="M311 271V272C311 491 237 686 73 808L53 783C169 680 236 483 236 271C236 60 168 -138 53 -241L73 -266C237 -146 311 50 311 271Z" id="g119-6"></path></g></svg> and the rotary axis feature is AC; (b) CNC machine tools whose home positions are <svg height="14.5316pt" id="M225" style="vertical-align:-3.9384pt" version="1.1" viewbox="-0.0498162 -10.5932 40.8925 14.5316" width="40.8925pt" xmlns="http://www.w3.org/2000/svg" xmlns:xlink="http://www.w3.org/1999/xlink"><g transform="matrix(.013,0,0,-0.013,0,2.33939e-05)"><path d="M332 -241C217 -138 149 60 149 271C149 483 216 680 332 783L312 808C148 686 74 491 74 272V271C74 50 148 -146 312 -266L332 -241Z" id="g119-5"></path></g><g transform="matrix(.013,0,0,-0.013,5.024,-.718)"><path d="M241 635C89 635 35 457 35 312C35 153 89 -12 240 -12C390 -12 443 166 443 312C443 466 390 635 241 635ZM238 602C329 602 354 454 354 312C354 172 330 22 240 22C152 22 124 173 124 313S148 602 238 602Z" id="g113-49"></path></g><g transform="matrix(.013,0,0,-0.013,17.265,-.718)"><path d="M241 635C89 635 35 457 35 312C35 153 89 -12 240 -12C390 -12 443 166 443 312C443 466 390 635 241 635ZM238 602C329 602 354 454 354 312C354 172 330 22 240 22C152 22 124 173 124 313S148 602 238 602Z" id="g113-49"></path></g><g transform="matrix(.013,0,0,-0.013,29.506,-.718)"><path d="M384 0V27C293 34 287 42 287 114V635C232 613 172 594 109 583V559L157 557C201 555 205 550 205 499V114C205 42 199 34 109 27V0H384Z" id="g113-50"></path></g><g transform="matrix(.013,0,0,-0.013,35.769,2.33939e-05)"><path d="M311 271V272C311 491 237 686 73 808L53 783C169 680 236 483 236 271C236 60 168 -138 53 -241L73 -266C237 -146 311 50 311 271Z" id="g119-6"></path></g></svg> and rotary axis feature is AB; (c) impeller used for machining.</div>

Mathematical Problems in Engineering

fig10

Figure 10

Figure 10: Analysis of Nonlinear Error Caused by Motions of Rotation Axes for Five-Axis Machine Tools with Orthogonal Configuration 