International Conference on Advances in Mechanical Engineering and Mechanics 2010View this Special Issue
Dynamic Study of a Capacitive MEMS Switch with Double Clamped-Clamped Microbeams
We study a capacitive MEMS switch composed of two clamped-clamped exible microbeams. We first develop a mathematical model for the MEMS switch where the upper microbeam represents the ground transmission line and the lower one represents the central transmission line. An electrostatic force is applied between the two microbeams to yield the switch to its ON and OFF states. We derive the equations of motion of the system and associated boundary conditions and solve the static and dynamic problems using the differential quadratic method. We show that using only nine grid points gives relatively accurate results when compared to those obtained using FEM. We also examine the transient behavior of the microswitch and obtain results indicating that subsequent reduction in actuation voltage, switching time, and power consumption are expected along with relatively good RF performances. ANSYS HFSS simulator is used in this paper to extract the RF characteristics of the microswitch. HFSS simulation results show that the insertion loss is as low as −0.31 dB and that the return loss is better than −12.41 dB at 10 GHz in the ON state. At the OFF state, the isolation is lower than −23 dB in the range of 10 to 50 GHz.
In telecommunication, MEMS devices offer a multitude of components to replace the classical semiconductor circuits elements. Microswitches and microresonators are used in a series of applications extending from the mobile phone and wireless networks to fiber-optic communication and multiplexed networks [1–3]. The major tasks of these devices are switching, filtering, and tuning. The equivalent circuit elements to these devices (PIN diode and Field-Effect Transistors FET) are generally characterized by high power consumption, low reliability, and high-manufacturing costs. In addition, they present unsatisfactory performance for high signal frequencies ; they give a high insertion loss and inadequate isolation at ON and OFF switching state.
Radio frequency MEMS (RF-MEMS) components have been recently widely developed and used in several applications. In particular, RF-MEMS microswitches are used in telecommunication applications to replace the traditional microelectronic switches (diodes and transistors). These microswitches present an improved insertion loss and good isolation during the “ON/OFF” switching states . However, they are limited by the high actuation voltage (up to 30 volts) and slow switching time (nearly 300 microseconds). As a result, several researchers want to ameliorate the switching time, minimize the actuation voltage, and integrate RF-MEMS switches with IC . To satisfy this integration, RF MEMS switches must satisfy the following conditions: (a) have very small size, (b) have low actuation voltage, and (c) present low power consumption.
Several mechanisms of actuation have been used to actuate RF-MEMS switches such as electromagnetic , electrostatic , thermal , and piezoelectric . Due to its simplicity of integration, electrostatic actuation represents the most used actuation technique at the present time . This is also due to its low power consumption, as well as small electrode size, in addition it is easy to be integrated with IC circuits and it provides short switching time compared with the other mechanisms. However, it requires relatively high DC voltage, and thus, requires an additional CMOS integrated upconverter to raise the typical 5 V control voltage to the required level.
Electrostatically actuated structures present several nonlinearities and can become unstable. These nonlinearities are mainly due to the nature of the electrostatic force which is inversely proportional to the square of the distance between the two electrodes. A sudden collapse of the moving part can be observed at critical voltage (pull-in) of the microswitch achieving its ON or OFF state. In the literature the pull-in instability is classified into static and dynamic pull-in. Static pull-in occurs when the DC voltage exceeds a threshold value with maximum displacements varying from 33% to 41% of the original electrode gap distance. On the other hand, dynamic pull-in takes place when the system is excited using a combination of AC and DC voltages. In this case, the dynamic pull-in instability occurs before static pull-in [11, 12]. Nayfeh et al.  showed that dynamic pull-in occurs at voltages as low as 25% of the static pull-in voltage around the resonant frequency. Recently Khater et al.  validated experimentally this approach; they developed dynamic actuation methods based on frequency sweep to shunt a capacitive microswitch. The proposed technique lead to 60% reduction of the actuation voltage of the microswitch.
The decrease of actuation voltage of electrostatic RF-MEMS switches can be accomplished by (i) using different mechanical properties which reduce the microbeam rigidity, (ii) increasing the electrostatic surface, and/or (iii) decreasing the electrostatic gap. These variations degrade the principal parameters of the RF-MEMS switches, such as isolation. Abbaspour-Sani and Afrang proposed the decrease of the equivalent rigidity of the microswitch whose structure is composed of two displaceable microplates ; this preserves the microswitch parameters while increasing its lifetime. Similarly, Chaffey and Austin  decreased the equivalent rigidity of the microsystem and concluded that the use of a double cantilever microbeam structure, compared to a single microbeam structure, reduces significantly the pull-in voltage. Recently Samaali et al.  demonstrated that when we use a double cantilever microbeam to design an RF microswitch, a reduction of the pull-in voltage, the switching time and the power consumption are observed.
The present paper examines the static and dynamic behaviors of an electrostatically actuated capacitive contact RF microswitch. The proposed design consists of a pair of bridge microbeams with clamped ends. An electrostatic force is applied between the two microbeams (electrodes) causing their deflections and the collapse of the upper microbeam onto the lower one when the pull-in voltage is reached. We investigate the static and transient responses of the RF microswitch as we vary the applied DC voltage and study its ON-OFF cycle. The power requirement of the actuation cycle is also studied and compared with the classical single beam design.
2. Model Description and Reduced-Order Model
2.1. Problem Formulation
The schematic view of the capacitive microswitch is given in Figure 1. It consists of double suspended bridges that represent the ground and the central transmission lines. Both upper and lower beams are clamped at their ends to the substrate. A dielectric layer is used to separate the electrodes and prevent electrical short circuit. The microbeams are modeled using Euler-Bernoulli beam theory using the following nondimensional coupled-integral-partial-differential equations and their associated boundary conditions : where is the nondimensional deflection of each microbeam at the nondimensional time and at nondimensional locations and . The dot denotes the derivative with respect to and the prime derivatives with respect to . represents the beam’s nondimensional damping related to the quality factor by , is the nondimensional natural frequency, is the nondimensional axial force generated by residual stresses, is the DC voltage, and is the length of both microbeams. The variables are nondimensionalized using the following form: where the hats denote the corresponding dimensional quantities. Here is the density, is the modulus of elasticity, , , , and are beam’s width, thickness, cross-section area, and second moment of area, respectively. is the initial gap distance between both microbeams and is the dielectric layer thickness. The geometric and physical parameters of the microswitch are given in Table 1.
2.2. Discretization and Reduced-Order Model
DQM transforms a PDE into a set of ODEs describing the motion of a set of prespecified discrete points (a grid) corresponding to discrete values of the continuous space variable. This is accomplished by expressing, at each grid point, the derivative of the deflection function with respect to the space variable as a weighted linear sum of the values of this function at all grid points . That is, where , the are the Chebyshev-Gauss-Lobatto grid points defined by  , and is the weighting coefficient of the th-order derivative. These coefficients are determined using the Lagrange interpolation polynomials as test functions in (3). They are given by [20, 21] where is the matrix corresponding to the th-order derivative. These matrices are centrosymmetric when is even and skew-centrosymmetric when is odd.
According to the previously published works [18, 22], the DQM is a suitable method to produce reduced-order models (ROM) in the case of clamped-clamped microbeam with nonlinear electrostatic force. We use grid points to discretize the space and obtain a ROM given by the following coupled second-order ordinary differential equations (ODEs) and associated boundary conditions, describing the motion of the microswitch: where , . The associated static algebraic nonlinear system is solved using the Newton-Raphson in Mathematica. The transient analysis is obtained using Long Time Integration (LTI) obtained by the Runge-Kutta method.
3. Response of the Microswitch under DC Voltage
3.1. Static Response under DC Voltage
Figure 2 shows the variation of the static deflections at the center of the microbeams as the applied DC voltage is increased. Here due to symmetry of the problem only the deflection of one microbeam will be shown. The static response is obtained using the DQM (9 grid points) and validated with finite element (FE) analysis of the static responses obtained using the commercial software ANSYS. A comparison of the static response of the proposed system with a classical microswitch using one microbeam is shown in Figure 2. The computed static pull-in voltages associated with the single and double microbeams are 3.01 V and 4.38 V, respectively. Consequently for the static analysis a reduction of the actuation voltage is observed. However, the pull-out voltage, also shown in Figure 2, requires more voltage reduction than the single beam case. In fact, the required voltage reduction is 0.37 V for the double beam case, while it requires only 0.26 V reduction for the single case to pull-out. This difference is due to the overall stiffness reduction of the system.
3.2. Transient Response under DC Voltage
The transient analysis of the microswitch under different applied DC voltages are shown in Figure 3. Long time integration is used here with the Runge-Kutta discretization technique to calculate the transient response of one of the two microbeams to a step DC voltage. In Figure 3 we show variation of the transient response as we vary the applied DC voltage. As shown the solution diverges as the applied voltage reaches 2.75 V and the microbeam pulls-in. Here we observe a difference between the static pull-in value (3.01 V) and the transient pull-in value (2.75 V), this mismatch is essentially due to the inertial effects of the microbeam, not taking into account the static analysis.
4. Pull-In Time and Power Requirement Using Transient Pull-In
Switching time and power consumption (switching power) are important parameters in RF MEMS Switches, and they constitute the main limitation for microswitches . When the applied voltage increases the electrostatic force becomes higher than the elastic restoring force of the microbeam and the upper beam touches the lower beam causing pull-in. The time taken by the switch to pull-in is called the switching time or the pull-in time. Here in the proposed design each microbeam travels only 50% of the gap distance to reach the OFF state of the microswitch. Therefore, the switching time is shorter when compared to the single beam design.
The mean value of the electrostatic power is defined by (6). This power corresponds to the mean value of the sum of instantaneous electrostatic power over the pull-in time , given by the approximated parallel capacitances shown in Figure 4. The chosen capacitances are related to the selected DQM grid points to discretize the equation of motion. Equation (6) is then solved numerically at each time instant for the instantaneous power then integrated over the pull-in time period. is the discretized capacitance for a given applied voltage. where
In Figure 5 we study the influence of the applied DC voltage on the pull-in time. In this figure, we show that this latter is reduced significantly by increasing the applied voltage in both single and double beam configurations. It is clear that using DC voltage to actuate the microswitch offers significantly improved performances for the double beam design.
We examine also the electrostatic power requirement of both designs. We note, in Figure 6, that the double beam switch requires lower actuated power when compared to the single beam design. Also we remark in Figure 6 that the minimum electrostatic power is obtained at 4.22 V for the single beam design and 2.92 V for the double beam design which is higher than the transient pull-in voltage in both cases. In Figure 7 we show the variation of the electrostatic power versus the pull-in time, as observed for the minimum used power in the single and double beam designs; almost the same transient pull-in time is obtained. However, the power used in this case is lower for the double beam designs.
5. Electromagnetic Model Analysis
In this section, we focus on the shunt capacitive MEMS switch behavior described above. The full wave electromagnetic simulation of the switch is done using Ansys HFSS. S-parameters are extracted in the frequency range going from 0.1 GHz to 50 GHz for different positions of the microswitch. In the simulation an air box size of is used and boundary radiation conditions are imposed on the four sides of the box, two waves ports are placed in the two other sides of the box. The wave ports are the boundary condition that permits energy to flow into and from the microswitch’s structure.
The used substrate has a relative dielectric constant correspondent to Silicon. The thickness of the substrate is . The CPW conductors (ground and center transmission lines) are supposed to be perfect conductors. The central transmission line conductor of the CPW is assumed to be coated with silicon nitrate () having relative dielectric constant of 7 and thickness of . The microswitch is modeled by two short sections of transmission lines with characteristic impedance , and a lumped resistance-inductance-capacitance (RLC) model of the bridge with capacitance having an upstate or downstate value. The equivalent circuit of the switch is shown in Figure 8. In the upstate, the switch behaves as a capacitor when the frequency is below the inductance-capacitance (LC) series resonant frequency and as an inductor when the frequency is above the LC series resonant frequency, and at resonance, it reduces to pure resistance . The transmission coefficients (S12 and S21) are commonly called gain or attenuation, and the reflection coefficients (S11 and S22) are directly related to impedance . In the ON state the value of the coupling capacitance is very small due to the large separation between upper and lower beams. The S-parameters (S21 and S11) were extracted in the range 0.1 to 50 GHz.
In Figure 9 the insertion loss (S21) of the microswitch in the ON state is varied from −0.31 dB to −0.1 dB at 10 GHz with gap distance varying from 1.18 to . The return loss (S11) varies from −12.41 to −20.36 dB at 10 GHz for the same range of the gap . We conclude that as we increase the distance that separates upper and lower beams, we minimize the coupling capacitance and we increase and decrease, respectively, the return loss and the insertion loss. With a sufficient applied voltage, the ground transmission line and central transmission line of the microswitch deflect and create a large coupling capacitance; the microswitch is in the OFF state. The isolation (S21) is lower than −23 dB in the range of 10 to 50 GHz, as shown in Figure 10.
We propose a design of a capacitive RF microswitch with two flexible microbeams. The new design allows a 32% reduction in the actuation voltage compared to a classical single beam design. A mathematical model was developed to analyze the static and transient behavior under different applied DC voltages. We observe that transient pull-in occurs before static pull-in at voltage as low as 8.6%. Then we studied and compared the switching times and switching power for both single and double beam designs under different DC actuations. We showed that the new double beam design gives significant improvement in switching time and power requirement. Finally, the Ansys HFSS simulator is used to extract the RF characteristics of the switch. Simulations results showed that an insertion loss of −0.31 dB and a return loss of −12.41 dB at 10 GHz for gap distance of have been achieved in the ON state. These results can be ameliorated by increasing the gap distance. At the OFF state isolation lower than −23 dB in the range of 10 to 50 GHz is extracted by the Ansys HFSS simulator.
Conflict of Interests
The authors declare that there is no conflict of interests regarding the publication of this paper.
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