Abstract

Damage-imperfection indicators based on variation of dynamic parameters allow to identify the intrinsic discontinuity and the damage of structures. Here, the structural health monitoring through the vibration-based approach has been carried out by two steps on three different multileaf masonry specimens (full infill, damaged infill, and strengthened infill) subjected to uniaxial compressive load. In the first step, the characterization of initial conditions based on the investigation of the intrinsic discontinuity and the manufacturing imperfections has been done. In this phase, the detection, localization, assessment, and prediction of damage have been given by the comparison between the experimental and numerical modal data calculated by the commercial finite element code. Subsequently, in the second step, starting from the identification of undamaged condition, the damage effects on changes of the dynamic parameters have been recorded. As well known, the incoherent response between the leaves is related to frequency values, damping ratios, and modal shapes.

1. Introduction

The process of implementing the damage identification strategy for structures is referred to as structural health monitoring (SHM). Damage is defined as any change affecting the performance of a system [1]. In the framework of civil structures, damage can be related to changes occurring to material or geometric properties which may lead to nonlinear behavior, but also to degradation of elastic stiffness, loss of mass, or changes in the boundary conditions. From this perspective, also imperfections and presence of defects may be included in damage. The attention to SHM has constantly grown in the last decades: several nondestructive monitoring techniques have been developed with the purpose of identifying damages in structures. Among the various tools available to perform nondestructive SHM—such as ultrasonography, thermography, and X-ray—recently, methods based on the global vibration response of the structure have aroused great interest, which has been shown by the wide literature regarding this subject [2, 3]. Damage in a structure leads to modification of the vibration modes, manifested as changes in the modal parameters: natural frequencies, mode shapes, and modal damping. Modal testing and system identification techniques allow to easily and cheaply extract the modal parameters from the measured vibration response. Assuming that ambient conditions do not significantly affect the system properties, measured changes in the vibration response can be associated with structural damage: degradation of stiffness, alteration of the mass, and/or the damping distribution.

Usually, damage identification methods based on vibration responses have been used for the monitoring of steel or concrete structures, such as long bridges or tall buildings, where the relative homogeneity of materials or the structural typology are particularly suitable for vibration analysis. However, in the last fifteen years, their application has interested also masonry structures [4], in particular the historical architectural heritage [57]—mainly composed of masonry buildings—thanks to their nondestructive nature and to their possibility of not providing direct access to the damaged zone, which may be very important in case of natural disasters such as seismic events [812]. The adoption of combined historical and architectural surveys together with dynamic investigations allows realizing reliable numerical models able to describe the actual behavior of cultural heritage and, in case of alteration of the vibration response, to identify possible damage or imperfections and to predict future structural behavior [13, 14].

Laboratory tests have been proposed to improve methodologies for dynamic identification and damage detection of existing masonry structures, both on full-scale masonry buildings [15] and on masonry wall panels [16, 17], with attention focused on damage indicators. In particular, in the work [17], damage has been specifically induced in a masonry panel and the modal response of the specimens has been extracted in order to evaluate the structural health for different levels of damage, with the purpose of detecting possible correlations between variations in the modal properties and the entity of the damage.

In our study, attention is focused on multileaf masonry walls. The research is part of a wider project devoted to the mechanical characterization of multileaf masonry walls by means of experimental tests [18, 19] and numerical analyses [20, 21]. Several specimens of multileaf masonry walls have been realized and tested in the laboratory up to collapse at the LabSCo (the Laboratory of Strength of Materials of the University IUAV of Venice, Italy). During the compressive tests, dynamic measures have been collected with the twofold target of calibrating the numerical models and evaluating the change of modal parameters under different conditions.

Multileaf is one of the most widely diffused typologies of the historical constructive technique for masonry walls. It is a multilayered wall, usually composed of two external leaves made of bricks or stones containing an internal cavity filled up with the incoherent material, usually made with a mixture of scraps coming from the construction site, such as brick potsherds, broken shingles, stones, cobblestones, and mortar. Its wide diffusion in the historical architectural heritage claims to the necessity of accurate studies, in particular aiming at an effective evaluation of mechanical properties and structural behavior.

The mechanical behavior of multileaf masonry walls is strongly dependent on the different mechanical properties of the leaves. In particular, the different stiffness of the external bearing walls and the weaker internal core may or may not determine the load distribution between the leaves [22, 23]. The behavior is strongly affected by constructive features, such as the mechanical properties of constituent materials, the thickness of the leaves, and presence or absence of “diatoni,” that may lead to the lack of connection between the leaves. Several experimental studies on multileaf walls can be found in the scientific literature [24, 25], mainly related to the effect of strengthening [2629] and to the modelling strategies able to properly describe the global behavior of multileaf masonry walls [3032].

A crucial role is played by defects and manufacturing imperfections—quality of the internal filling, distribution of mortar, presence of voids, etc.—and by the several uncertainties related to the geometric configuration and the state of conservation. In this work, dynamic identification with the output-only methodology [4, 33] is proposed with the specific target of determining the dynamic parameters of multileaf masonry walls subjected to increasing uniaxial compressive load. The dynamic identification was carried out by means of the output-only methodology, and the data were processed through the least-square complex frequency (LSFC) estimator by the LMS PolyMax algorithm [34]. In order to investigate the presence of imperfections and damage, three different types of multileaf masonry specimens have been analyzed: (i) regular panels with full infill, (ii) panels with imperfections with damaged infill, or (iii) panels with imperfections with consolidated infill. With respect to the previous work [20], here attention is focused on the evolution of the damage during the tests, identified by changes in the modal parameters extracted in correspondence of three different steps of load provoking increasing damage. The intrinsic discontinuity of multileaf and the manufacturing imperfections are amplified by the incremental damage: by the comparison between the data of the initial conditions and the evolution during the tests, it is possible to detect the anomalies and the intrinsic vulnerabilities.

The outline of this paper is as follows: in Section 2, the mechanical characterization of the constituent materials adopted in the realization of the specimens is provided. In Section 3, the different typologies of multileaf specimens and the tests performed in the lab are described. Section 4 deals with the dynamic identification: initial conditions are analyzed both experimentally and numerically, and then a comparison with the evolution of damage during the tests is performed in terms of changes in the modal parameters. Finally, in Section 5, some final remarks are provided.

2. Mechanical and Physical Tests of the Constituent Materials

2.1. Flexural and Compressive Tests on Mortar Samples

For the laboratory tests on mortars, specimens were prepared in accordance with the EN 1015-11. Different types of mortars have been tested. A special mortar has been realized in collaboration with Tassullo Materiali S.p.A. (note: reference is made to a manufacturer’s product for the purposes of factual accuracy. No endorsement is implied) in order to simulate a historic hydraulic lime mortar, namely, type CP/5. This mortar has been used in the construction of masonry specimens both for joints and for the infill. Other two typologies of mortar (TD13C and TD13SRG) with higher structural performance have been used for the top and bottom layers of masonry specimens.

Several tests were performed at LabSCo (IUAV). For each type of mortar, sets of 3 prismatic specimens, sized 160 × 40 × 40 mm, have been prepared. At first, tests were performed for determination of flexural strength. After the breaking of specimens, both halves were analyzed under normal load. Mechanical characteristics obtained by flexural tests and compressive tests are listed in Table 1. FF is the maximum load of the flexural test, while FC is the maximum load of the compressive tests; in detail, ft = flexural strength, ftm = average flexural strength, fc1 and fc2 = compressive strengths of each half, and fcm = average compressive strength.

2.2. Compressive Tests on Brick Samples

After the experimental tests on mortars, compressive tests were performed also on brick specimens. For this research, new standard bricks (Danesi DM116), sized 250 × 120 × 55 mm3, were used (note: reference is made to a manufacturer’s product for the purposes of factual accuracy. No endorsement is implied), in accordance with UNI 12.6.25. The tests were performed on 3 specimens with the Galdabini universal testing machines (200 kN), appointed with B-1, B-2, and B-3. For all of them, the elastic modulus was evaluated experimentally, and the results are reported in Figure 1. Through the linear branch of an average curve, the elastic modulus has been determined to be equal to 4000 MPa.

2.3. Determination of Initial Shear Strength

Nine specimens were prepared in accordance with UNI EN 1052-3 and subject to the load application in the Galdabini universal testing machines (200 kN) to analyze the initial shear strength. The tests were performed according to the process B (UNI EN 1052-3), which does not include the prestress condition of the samples. The results are reported in Table 2, and all the specimens presented the type of failure A1 (UNI EN 1052-3) (Figure 2). In detail, the shear failure mode A1 (1) is in the area of the union brick element/mortar on a surface of the brick element, while the shear failure mode A1 (2) is in the area of the union brick element/mortar between two sides of the brick element (Figure 2 and Table 2).

3. Characteristics of Masonry Walls and Test

This research follows and develops a topic addressed previously in [18, 20]. Several multileaf masonry panels characterized by three different typologies of infill—full, damaged, and consolidated, as illustrated in Figure 3—have been tested by applying uniaxial compressive load, as shown in Figures 4 and 5. In detail, Figure 3 shows the three different infill typologies considered. The panels consist of two external leaves of periodic masonry and an inner core made of brick potsherds mixed with mortar. In the case of full infill (B1), the core has been completely filled up, while for the other typologies, only the upper one-third and lower one-third of the whole mass were completely filled up, in order to simulate the presence of defects or damages in the central part. In the case of damaged infill (B2), only brick potsherds without mortar constitute the central area, while for the consolidated typology (B3), the same part has been strengthened by a consolidating mixture.

The physical and mechanical characteristics of every material have been detailed in [20].

Figure 4 shows the setup of the compressive test carried out on masonry panels. All compression tests were performed on a 6000 kN capacity loading machine with the data control system (Figure 5(a)); the loading velocity was taken as 0.03 mm/s with the displacement control procedure. The compression load was applied through a loading history made up of three loading steps until the failure. Each loading step (thresholds A, B, and C in Figure 5(b)) was followed by a pause period of 10 minutes where the reached compression loads are kept constant. In detail, step A corresponds to the initial condition without the external load, the threshold of step B is 700 kN, while the threshold of step C is 1500 kN (Figure 5(b)).

The vibration signals have been recorded through the accelerometer sensors widely described in [20].

4. Structural Identification Based on Vibrational Data

The variation of dynamic parameters, modal shapes, frequencies, and damping ratios increasing the compressive load and changing the damage patterns has been analyzed. The steps B and C correspond to 35% and 75%, respectively, than to the mean value of failure load. The different dynamic parameters of every load step have been analyzed and compared; in detail, the values of step A characterize the intrinsic imperfection of multileaf masonry panels at the undamaged state [20], while the identified parameters of steps B and C allow to quantify the damage effects.

4.1. Step A: Imperfection Identification

The first analysis of multileaf masonry panels has been carried out without the compression load, step A (Figure 3(b)). The imperfection indicators have been evaluated by the variation of frequency (var. freq.), variation of damping ratio (var. damp.), and MAC [35] values between the two external layers that constitute the multileaf masonry panels (“front” and “back” in Figure 4).

These indicators allow to define the global and/or local behavior of every multileaf masonry panel. In detail, if an MAC value is lower than 90%, a discordance between both layers of multileaf masonry panels detecting uncoupled and/or local modal shapes is identified.

The MAC parameters is compared with the frequency and damping variations to identify the absence of global behaviour (when the frequency and damping variations between the two layers of multileaf masonry panels are less than 1%).

The observance of these three indicators (frequency variation and damping variation ≤1% and MAC ≥90%) is able to identify the consistency and homogeneity of specimens and then the global behavior. Instead, the noncompliance of these indices detects the uncoupled modal shapes. These thresholds have been identified in Figure 6 by black arrows, while the exceeding of the limits has been highlighted locally by the red arrows.

The main global responses have been labelled by 1st_B, 1st_T, and 2nd_B to identify, respectively, the 1st bending, 1st torsional, and 2nd bending modal shapes.

For the full infill multileaf masonry panels (B1), only one (B1-3) shows the intrinsic imperfection to the initial condition, step A. In detail, the values that exceed the limits concern the modal shapes 3, 4, and 5 (Figure 6(a)).

The damaged infill of B2 typology (Figure 6(b)) causes decoupled modal shapes due to the independent behavior of the three layers of multileaf masonry panel, core, and outer layers. B2-2 shows a better global behavior than B2-1 and B2-3 characterized by imperfection indicators greater than the limit by 1% for the frequencies and MAC values lower than 90%.

Consolidating for the B3 masonry panels (B3; Figure 6(c)) is not efficacious: the behavior between “front” and “back” is different for all three masonry panels of B3; the imperfection indicators are out of the limit for every panel.

The imperfection effects on global structural performances of the three typologies, B1, B2, and B3, are shown in Figure 7. In detail, the structural behavior is affected by the intrinsic imperfection when the indicators are out of the limit above all in the first three modal shapes.

For B1 masonry panels, specimen 3 (B1-3) shows through the load-displacement relationship a reduction of strength by 26% than the mean value between B1-2 and B1-3. The indicators of the multileaf masonry panel B1-3 are out of the limit (Figure 6(a)), showing the intrinsic imperfections that affect the global behavior of the panel.

For the category B2, panel 3 (B2-3) shows a reduction of strength by 18% than the mean value between B2-2 and B2-3, confirming what was detected by the imperfection indicators (Figure 6(b)).

For the consolidated infill masonry panels (B3), all specimens show the intrinsic imperfections (Figure 6(c)); this result is confirmed by the similar load-displacement trend defined by all three specimens (Figure 7).

4.2. Initial Conditions: Comparison between Experimental and Numerical Data

A comparison between experimental and numerical data is reported by authors, with reference to the results provided in [18, 20]. The difficulty in modelling masonry is related to its composite nature, to the size of heterogeneity, to geometric complexities, and to the presence of the infill. The literature regarding models and analyses of masonry structures is wide. Many different approaches may be found, among which the most common strategies adopted are the use of discrete [3639] or continuous models [4045]. Moreover, in the case of multileaf walls, the presence of the fill, its thickness, the presence of voids and imperfections, the adherence between the leaves, etc. [23, 24] imply further difficulties regarding the evaluation of its structural behavior [30, 31].

In order to perform structural identification, continuous models have been adopted, with the purpose of comparing experimental and numerical dynamic parameters, such as modal shapes and frequencies. Finite-element models of the three different typologies of masonry specimens tested in the laboratory have been realized, using 3D brick elements and adopting the standard FE code. The structural identification allows defining the mechanical properties to adopt in modelling both the external masonry walls and the incoherent material of the internal fill. Models reproduce the setup of the test: the base is fixed and the steel bar on top is considered. The comparison between experimental and numerical results is of fundamental importance in order to calibrate the models and to evaluate their reliability in the description of the mechanical behavior of the specimens. Attention is limited at the beginning of the tests, step A, in order to evaluate the initial conditions.

It has been shown that the texture plays a crucial role in the behavior of multileaf masonry [46]; therefore, the mechanical properties of masonry external walls have been defined by means of a full 3D homogenization procedure [47]. Homogenization allows defining an equivalent orthotropic continuum able to reproduce at the macroscale the characteristics of masonry emerging at the microscale. At the microscale, a representative volume element (RVE), able to provide all the mechanical and geometrical characteristics needed to completely describe the whole panel, has been identified. The solution of the field problem, applying fully cinematic periodic boundary conditions on the RVE, makes it possible to derive the mechanical properties of the equivalent continuum to be used at the macroscale [40]. The mechanical properties of the material components used at microscale are the ones obtained by the mechanical characterization of constituent materials in the lab: 4000 MPa for bricks and 1150 MPa for mortar, as reported in Section 2.

In order to evaluate the reliability of the proposed homogenization technique, a first comparison between the experimental test on compression described in Section 3 and a numerical linear static analysis has been performed [18]. Different load steps were applied in order to compare the displacements on top with the one measured in the lab, considering only the elastic phase—between the steps A and B defined in Figure 3(b)—where the load is basically carried only by the external walls [24]. Numerical results are in good agreement with the experimental ones: the mechanical properties obtained through the homogenization procedure for the external walls seem to be suitable. The mechanical properties adopted at the macroscale for the external wall are reported in Table 3.

A parametric natural frequencies analysis has been performed in order to identify the mechanical properties of the fill [20]. Attention has been focused initially on the full infill typology B1. Being the central part completely filled up with brick potsherds and mortar, as shown in Figure 1, the infill has been considered as a continuum. The internal core has been therefore modelled as an isotropic continuum exhibiting reduced mechanical properties with respect to the external walls. Starting from the frequencies observed in the lab at the beginning of the test—step A—the solution of the inverse problem made possible the evaluation of the appropriate values of the mechanical properties to be adopted for the fill in the FE model. In particular, adopting the mechanical properties of the infill (E = 2756 MPa and ν = 0.4), the analysis provides the 1st bending mode with a frequency of 6.3 Hz, in good agreement with the mean value of 6.4 Hz recorded experimentally for the 1st bending mode of B1 specimens.

A further parametric analysis has been performed to define the properties of the fill in the case of damaged infill B2 and consolidated infill B3. However, as shown in [20], the adoption of a continuous model for the fill is not able to provide reliable results for damaged fill, where the multileaf walls lose their monolithicity and the two external walls behave differently, as shown by the uncoupled modes experimentally recorded. To overcome this aspect, a model in which the two external walls are modelled as two separate leaves, taking into account the mass of the infill as a nonstructural mass, has been proposed. Being the damaged filling realized only with brick potsherds (Figure 3), even the adoption of very low values of mechanical properties of the infill does not provide the decrease of frequencies compared with the experimental ones. Modelling the two external walls as separate leaves allows obtaining frequencies closer to the experimental ones, also in the case of consolidated infill. The two models adopted are reported in Figure 8.

The first six modes of vibration have been considered, and numerical results are in good agreement with experimental measures, as reported in Table 4.

4.3. Steps B and C: Damage Identification

Figures 911 define the trends and compare the dynamic parameters with different damage conditions: undamaged, damaged to 35% of failure load, and damaged to 75% of failure load. In general, the frequency values increase dramatically from undamaged to damaged masonry panels, with a damage by 35% or 75%; the frequencies remain the same, while the damping ratios vary without following a law and are insignificant compared to a trend of structural response. The standard deviation (SD), calculated for every typology by the identified frequency values, listed in Tables 57, allows to define the correspondence or the dispersion of values and then the local or global response of multileaf masonry walls. In detail, in every tables (Tables 57), the SD values of undamaged condition are subdivided into SD1 for all the values and SD2 distinguishing the first typology (full infill) from the second and third typologies (damaged and consolidated infill).

For the first bending modal shape (Figure 9), the frequency values for every typology and for every damage condition are constant and within a narrow range. This modal shape involves globally the response of multileaf masonry walls.

The SD1 values reported in Table 5 highlight the greater scatter of all results for undamaged condition due to better homogeneity of full infill than damaged and consolidated infill.

Distinguishing full infill from damaged and consolidated infill, the SD value changes from 1.89 (SD1) to 0.42 (SD2). For damaged conditions to 35% and 75% of failure load, the SD values are equal to 0.2 and 0.25, respectively, showing the uniformity between all specimens after the damage.

The torsional effects identified by the dynamic parameters (Figure 10) show an incoherence between the three categories of multileaf masonry panels and between the specimens of the same typology. For this modal shape, the undamaged condition highlights a small variation between the frequencies of every specimen of the same category; for the damaged conditions, the variation of frequency values increases recording a wide range.

As shown in Table 6, the damaged conditions (35% and 75% of failure load) of the torsional modal shape show a greater dispersion of results (SD = 15.5 for 35% and SD = 21.3 for 75%) than the first bending modal shape (Table 5; SD = 0.2 for 35% and SD = 0.25 for 75%). The values of undamaged condition confirm the trend of the first modal shape.

A coherence of results is shown in Figure 11 with the second flexural modal shapes. The frequencies with the flexural modal shapes respect the trend of the first modal shape. Excluding some precise exceptions, the frequency values are similar between the samples of each category.

In detail, for undamaged condition (Table 7), the variation between the results confirms the distinction between the full infill and damaged-consolidated infill multileaf masonry panels (Figures 9 and 10; Tables 5 and 6). SD1 equal to 15.9 marks the variation of all values, while SD2 distinguishes the two categories with 0.9 and 1.5 values.

For both damaged conditions to 35% and 75% of failure load, excluding few values, the ranges of frequency are narrow like the first bending modal shape. In detail, for damage to 35% and 75% of failure load, the SD values confirm the subdivision identified for the undamaged condition (see columns SD4 and SD5 of Table 7).

5. Final Remarks

Through the first results on damage/imperfection indicators based on vibration response, the following evaluations can be drawn:(i)The size of the three-leaf specimens does not affect the load-bearing capacity of three typologies that do not vary between full, damaged, and consolidated infill multileaf masonry panels.(ii)The size of the three-leaf specimens, instead, affects the dynamic parameters of three typologies that do not vary between full, damaged, and consolidated infill multileaf masonry panels.(iii)The procedure adopted based on damage/imperfection identification through different steps: investigation, localization, description, estimation, and prediction, is reliable to analyze the complex systems characterized by multileaf masonry panels.(iv)The intrinsic imperfections can be evaluated through the comparison between the different indices: variation in modal frequencies and damping measurements to detect the degradation of structural characteristics (mass and stiffness), and variation in MAC indicators that localize and quantify the degree of correspondence between two related mode shape vectors identifying the uncoupled and local modal shapes.(v)The damping ratio is not reliable to investigate the imperfections and/or damage conditions.(vi)Comparison with modal parameters allows defining numerical models able to describe the behavior of multileaf masonry walls. In case of multileaf walls where damage or imperfection provokes a nonmonolithic behavior, continuous model is not completely suitable.(vii)With respect to the main modal shapes, the torsional behavior amplifies with the damage the degree of the structural continuity between the different layers. The first and second bending modal shapes involve globally the masonry panels with out-of-plane mechanisms.(viii)The increment trend of frequency values for every modal shape recorded with the increment of load and of crack patterns is due to the change in the structure of multileaf masonry walls through the closure of intrinsic gaps or cracks and the trigger of the interlock phenomena between the parts.

Starting from these remarks, it must be noticed that the geometric dimensions of the specimens strongly influence multileaf masonry behavior. In particular, it should be interesting to perform an experimental campaign that takes into account both bigger dimensions of the leaves and several thickness of the fill that play a fundamental role in the confinement effect.

Nonlinear static analysis will be carried out on the numerical model calibrated through the identified dynamic parameters to verify the correspondence between the numerical and experimental structural response. Model updating will be proposed in order to describe evolution of damage.

Data Availability

The numerical and experimental dynamic data used to support the findings of this study are available from the corresponding author upon request.

Conflicts of Interest

The authors declare that they have no conflicts of interest.

Acknowledgments

The authors acknowledge the financial support of PRIN 2015 (under grant 2015JW9NJT_014, project “Advanced mechanical modelling of new materials and structures for the solution of 2020 Horizon challenges”).