Vibration Reduction for a Flexible Arm Using Magnetorheological Elastomer Vibration Absorber

Bian, Yushu; Liang, Xuefeng; Gao, Zhihui

doi:https://doi.org/10.1155/2018/9723538

Shock and Vibration

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Abstract Introduction Conclusion Conflicts of Interest Acknowledgments References Copyright Related Articles

Research Article | Open Access

Volume 2018 | Article ID 9723538 | https://doi.org/10.1155/2018/9723538

Vibration Reduction for a Flexible Arm Using Magnetorheological Elastomer Vibration Absorber

Yushu Bian,¹Xuefeng Liang,¹and Zhihui Gao¹

Academic Editor: Nuno M. Maia

Received28 Jul 2017

Accepted23 Nov 2017

Published13 Feb 2018

Abstract

The application of the magnetorheological elastomer (MRE) to nonlinear vibration control for a flexible arm is investigated in this paper. A semiactive control method is suggested to reduce vibration via the internal resonance and the MRE. To establish a vibration energy transfer channel, a tuned vibration absorber based on the MRE is developed. Through adjusting the coil current, the frequency of the vibration absorber can be readily controlled by the external magnetic field, thereby maintaining the internal resonance condition with the flexible arm. By the perturbation analysis, it is proven that the internal resonance can be successfully established between the flexible arm and the MRE vibration absorber, and the vibration energy of the flexible arm can be transferred to and dissipated by the MRE vibration absorber. Through numerical simulations, virtual prototyping simulations, and experimental investigation, it is verified that the proposed method and the suggested MRE vibration absorber are effective in controlling nonlinear vibration of the flexible arm.

1. Introduction

Vibration absorption is a type of effective methods for attenuating strong vibration of the mechanical systems. Various dynamic vibration absorbers (DVAs) are widely used to reduce the forced vibration excited by external harmonic excitations with specific frequency.

Since passive DVAs possess considerably narrow frequency bandwidth, they lack enough adaptability. Therefore, a number of measures for tuning the frequencies of DVAs have been developed, including tuning the curvature of two parallel curved beams [1], changing effective coil number of a spring [2], controlling the space between two spring leaves [3], adjusting the length of threaded flexible rods [4], changing effective length of a flexible cantilever beam by moving the intermediate support [5], varying the pressure of air springs [6], and adopting a variable magnetic spring controlled by current [7]. Although they are able to successfully adjust the frequencies, most of them face such challenges as large dimensions, large weight, slow adjusting speed, and high energy consumption. Recently, some emerging smart materials have potential to deal with these problems, inducing shape memory alloy [8], magnetorheological elastomers (MRE) [9], and piezoelectric ceramic [10].

The MRE is one of the most popular smart materials, whose modulus can be rapidly, continuously, and reversibly tuned by adjusting the external magnetic field. A number of studies have put forward various tuned vibration absorbers based on the MRE [11–13] and obtained satisfactory vibration control results. Nevertheless, most of them are only effective in linear vibration problem of the primary system. For a flexible arm characterized by distributed flexibility and rigid motion, nonlinear terms cannot be ignored and thus many control methods based on linear vibration model will be invalid. In addition, these methods have to rely on specific information of external excitations, for example, the position and frequency, to neutralize vibration of the primary system. As a result, if the external excitations are unknown or unpredictable in such case as the outer space, they will deteriorate. According to the above analyses, it is worth investigating an effective vibration absorption method based on the MRE vibration absorber to reduce nonlinear vibration excited by external excitations.

Internal resonance is a typical modal interaction phenomenon of the multi-degree-of-freedom nonlinear dynamics system. If one mode’s frequency is commensurable or nearly commensurable with another mode’s frequency, the internal resonance probably can be established between them. Via the internal resonance, an internal channel for transferring vibration energy can be built between these two modes. If one mode’s vibration is excited, its energy can be transferred to the other mode by way of the internal resonance, and vice versa. Golnaraghi et al. [14, 15] firstly proposed an idea to reduce vibration of flexible cantilever beam using the internal resonance. Afterwards, Tuer et al. [16], Duquette et al. [17], and Oueini and Golnaraghi [18] further performed related theoretical and experimental study. However, their flexible cantilever beam model is actually a rigid beam connected by a linear torsional spring. Obviously, this model is not suitable for the analysis of real flexible arm with distributed flexibility. In recent years, some research has been conducted on the flexible arm. Pai et al. [19] used higher order internal resonance to design a vibration absorber to reduce vibration of a cantilevered plate. Yaman and Sen [20] absorbed vibration of a cantilever beam using a pendulum. Hui et al. [21] attenuated translational vibration of the source mass by transferring the resonant energy from the symmetrical to antisymmetrical mode. However, their studies only concern flexible structure without rigid motion and thus cannot be used to solve much more complex vibration problem of the flexible arm undergoing large-scale joint motion. Furthermore, the primary system in these studies is assumed as a linear vibration model for the simplicity, while the flexible arm itself is a complex nonlinear dynamics system. As a result, arbitrary linearization will result in fundamental mistakes. In our previous work, a virtual vibration absorber is put forward to reduce nonlinear vibration of the flexible arm but is restricted to the output power of the servomotor [22]. To the best of our knowledge, there are few theoretical and experimental works about semiactive vibration control for the flexible arm based on both the internal resonance and the MRE vibration absorber. Its theoretical correctness and practical feasibility need to be studied and verified.

The aim of the paper is to research the application of the MRE to nonlinear vibration control for the flexible arm characterized by distributed flexibility and rigid motion via the internal resonance. To this end, a semiactive control method is put forward to attenuate nonlinear vibration of a flexible arm based on both the internal resonance and the MRE. This paper consists of eight sections. Following the introduction, the dynamics model of a flexible arm and a MRE vibration absorber is built in Section 2. Section 3 performs perturbation analysis on the dynamics equations concerning the fundamental mode of the flexible arm and the mode of the vibration absorber. In Section 4, whether the internal resonance can be successfully established is studied and vibration reduction based on the internal resonance is proven. Afterwards, a series of numerical simulations and virtual prototyping simulations are performed in Section 5 to verify the correctness of the theoretical analysis. Next, a shear mode vibration absorber with the MRE is developed in Section 6 and several experimental studies are conducted in Section 7. In the final section, the conclusion is summarized.

2. Dynamics Model

In this study, the simplified dynamics model of the flexible arm and the proposed MRE vibration absorber (whose detailed configuration is exhibited in Section 6) is shown in Figure 1. The flexible arm is viewed as a uniform Euler-Bernoulli beam with the length , the rectangle cross-section of height , and width . It is linked to a rigid joint driven by a motor, whose nominal motion is denoted by . Only transverse deformation about axis is considered, where is the time and is the distance measured from along the axis. The MRE vibration absorber is simplified as a slider mass-spring-dashpot device with the mass , stiffness , damping , equilibrium position , and reciprocating motion displacement . It is attached to the flexible arm at the point (i.e., ). The angle of the tangent of the point with respect to axis is denoted by .

The transverse deformation of an arbitrary point in the flexible arm can be expressed aswhere is the th modal coordinate describing deformation of the flexible arm, is the th mode shape satisfying certain geometric and force boundary conditions, and is the number of mode shapes.

Since most of the vibration energy is often converged in the low order modes, only the fundamental mode is considered in this study due to its dominant contribution to the vibration response. As a result, (1) can be written asSimilarly, the transverse deformation of the point (i.e., the position of the vibration absorber) can be written as

For purpose of reducing vibration via the vibration absorber, the dynamics effects between the fundamental mode coordinate of the flexible arm and the reciprocating motion of the vibration absorber need be analyzed. To this end, the dynamics equations concerning and are derived using Kane’s method and written aswhere is mass per length of the flexible arm and is the flexural rigidity.

3. Nonlinear Solution

3.1. Nondimensionalization

To solve (4), they must be nondimensionalized in advance. Therefore, the nondimensional variables and are defined byFor convenience, and are still, respectively, described by and after the nondimensionalization. The dynamics equations are transferred as follows:where

On the other hand, to make the nonlinearities appear in the same perturbation equations, let , , , , , and , where is a small nondimensional bookkeeping parameter, . For convenience, , , , and are still, respectively, described by , , , and after the nondimensionalization. Then, (6) can be expressed aswhere

3.2. Perturbation Analysis

Using the method of multiple scales, is expanded in terms of , (). Therefore, the first and second time derivatives becomewhere , ().

The first-order approximate solutions of (8) take the following forms:

Substituting (10) and (11) into (8), then equating coefficients of like powers of , one obtains the following:

Order ():

The solution of (12) can be written in the formwhere and are functions of slow time , and denote the complex conjugate terms, , and .

In this study, because the second-order nonlinear coupling terms exist in the dynamic model, the vibration absorber is used to control vibration of the flexible arm at the 2 : 1 internal resonance condition: that is, . In order to solve the nonlinear problem, the solutions of (13) take the following form:where , , , and are undetermined coefficients.

In the case of the 2 : 1 internal resonance, a detuning parameter is introduced; then

Substituting (14)–(16) into (13), then equating the coefficients of and on both sides, one obtains, whereTherefore, the problem of determining the solvability conditions of (13) is reduced to that of determining the solvability condition of (17).

Since the determinant of the coefficient matrix of (17) is zero, the solvability conditions areIt is convenient to express the resulting modulation equations in polar form by introducing the following transformation:where , , , and are real functions of the slow time ; and are defined as the modal amplitudes.

Substituting (20) into (18), then substituting (18) into (17), and setting the coefficients of the real and imaginary parts to zero yield the modulation equations:where

4. Principle of Vibration Reduction

4.1. Establishment of Internal Resonance

In order to reduce vibration, it is important to establish the internal resonance. Under the internal resonance condition, the vibration energy can be transferred from the flexible arm to the vibration absorber. For this purpose, the undamped case (i.e., and ) is studied. Equations (21) and (22) are transferred into

Multiplying (25) by and (26) by and then adding and integrating yieldwhere and is a constant depending on initial conditions.

It can be seen that is determined by the structural parameters of both the flexible arm and the vibration absorber. If the structural parameters of the flexible arm are given, then will be uniquely determined by those of the vibration absorber, that is, , , and . Therefore, it is easy to find the appropriate structural parameters to make .

If , it means that and in (27) are bounded and antiphase with each other. Since and indicate vibrational energy of the flexible arm and the vibration absorber, respectively, (27) indicates that, in the absence of the damping, the system is conservative. If decreases, then increases, and vice versa. This phenomenon has proven that the internal resonance has been established and the vibrational energy can be transferred between the flexible arm and the vibration absorber.

4.2. Vibration Absorption

After the internal resonance has been established, in order to reduce vibration of the flexible arm, the damping of the vibration absorber should be taken into account. In the presence of damping (i.e., and ), the steady-state response of (21) and (22) isThat is,It is easy to find that the system possesses the equilibrium points defined byTherefore, by examining the Jacobian, one can ascertain the stability of the system.

The Jacobian matrix of this case iswhere and are the eigenvalues.

It can be seen that and are related to the structural parameters of both the flexible arm and the vibration absorber. If the structural parameters of the flexible arm are given, then they will be determined by those of the vibration absorber. Therefore, it is easy to find the appropriate structural parameters to make and within certain ranges. Due to the negative eigenvalues, the modal amplitudes and are stable. In this case, the vibrational energy of the flexible arm can be absorbed and dissipated by the vibration absorber.

It should be noted that this method is different from conventional semiactive methods. Firstly, those methods concern linear vibration problem, while this method can handle nonlinear vibration problem. Secondly, those methods pay close attention to a lumped flexible structure without rigid motion, while this method is competent for a flexible arm characterized by distributed flexibility and rigid motion. In addition, those methods linearly neutralize vibration of the primary system by means of their own vibration. But this method utilizes the internal resonance to establish a nonlinear modal coupling channel, thereby transferring vibration energy of the flexible arm to the MRE vibration absorber. Finally, those methods are implemented according to external excitations and thus have to rely on the information of external excitations. But this method aims to establish an internal channel for transferring vibration energy from the flexible arm to the MRE vibration absorber rather than responding directly to external excitations and thus is especially suitable for such case as the outer space where external excitations are unknown or unpredictable.

5. Simulations and Analyses

5.1. Numerical Simulations

To verify the above theoretical analysis, some numerical simulations are conducted on the following conditions. The flexible arm: = 800 mm, = 50 mm, = 3 mm, , and . The vibration absorber: , , and .

Suppose the desired joint motion of the manipulator is

If the flexible arm is not equipped with the vibration absorber, given the initial disturbance of 20 mm, its endpoint response is shown in Figure 2 when moving according to (32). Due to small damping in the flexible arm, its endpoint response attenuates very slowly.

To control nonlinear vibration, the flexible arm is equipped with a vibration absorber, whose frequency is tuned via the MRE to be twice as much as the flexible arm’s fundamental frequency. If the damping of the vibration absorber is not taken into account, the modal amplitudes and are obtained by numerically integrating (21), (22), and (23). As shown in Figure 3, (dashed line) and (solid line) are exactly antiphased. It means that, when decreases to the minimum, increase to the maximum at the same time, and vice versa. Since the vibration energy is related to the amplitude, the above phenomenon indicates that the vibration energy is transferring between the flexible arm and the vibration absorber. It is proven that the internal resonance has been successfully established between the fundamental mode of the flexible arm and the mode of the vibration absorber.

Then the damping of the vibration absorber is taken into account: for example, ; the modal amplitudes and are obtained by numerically integrating (21), (22), and (23). As shown in Figure 4, the modal amplitude of the flexible arm (dashed line) is reduced rapidly. It means that the vibration energy of the flexible arm is dissipated effectively. From Figure 5, it can be seen that the endpoint vibration response of the flexible arm has been successfully attenuated. After 10 seconds, the deformation has been eliminated by 80%. Moreover, there is no residual vibration left.

5.2. Virtual Prototyping Simulations

Although the above numerical simulations have achieved satisfactory results, they are based on our own theoretical model. To further verify theoretical analysis, several virtual prototyping simulations are conducted using ADAMS software (Automatic Dynamic Analysis of Mechanical System, MSC Software Corp.). Dynamics modeling and solution for the flexible arm and the vibration absorber are implemented by ADAMS software, from which more authentic and convincing results can be obtained.

Dynamics models of the flexible arm and the vibration absorber are established using ANSYS software, as shown in Figure 6. Suppose the rigid motion of the flexible arm is the same as the examples in theoretical simulations. Given the initial disturbance 20 mm, if the flexible arm is not equipped with the vibration absorber, the endpoint response attenuates very slowly due to small damping, as shown in Figure 7.

To control the vibration of the flexible arm, a vibration absorber is attached to the flexible arm. In order to verify whether the internal resonance can be established, the damping of the vibration absorber is not taken into account. In this case, the vibration responses of the flexible arm and the vibration absorber are obtained under the 2 : 1 internal resonance condition and shown in Figures 8 and 9, respectively. It is seen that when the amplitude of the flexible arm is decreasing, the amplitude of the vibration absorber is increasing, and vice versa. Furthermore, if the former decreases to the minimum, then the latter increases to the maximum, and vice versa. It means that the vibration energy is exchanging between the fundamental mode of the flexible arm and the mode of the vibration absorber.

If the damping of the vibration absorber is taken into account, for example, 0.066 in ADAMS, the vibration response of the flexible arm is shown in Figure 10. It takes only about 5 seconds to decrease 90% of the initial vibration amplitude. Compared with Figure 7, it can be seen that the vibration response of the flexible arm can be effectively reduced with the help of the damping of the vibration absorber.

Furthermore, if the frequency ratio between the vibration absorber and the flexible arm slightly deviates the 2 : 1 internal resonance condition, for example, being 2.2 : 1, the vibration response of the flexible arm is shown in Figure 11. As can be seen, its response is larger than that in the 2 : 1 internal resonance condition (as shown in Figure 10) due to the deviation of the frequency ratio. It demonstrates the effectiveness of the 2 : 1 internal resonance. Even so, its response is still much better than that in the uncontrolled case, as compared with Figure 7. It indicates that this vibration absorber possesses certain robustness.

Based on the above virtual prototyping simulations, it is verified that this method is able to achieve satisfactory results in reducing nonlinear vibration of the flexible arm.

6. Development of MRE Vibration Absorber

Based on the above theoretical study, a MRE vibration absorber is developed. The MRE element serves as a smart spring whose frequency can be tuned to satisfy the internal resonance condition with the flexible arm, thereby attenuating nonlinear vibration of the flexible arm.

6.1. MRE Material Preparation

The MRE material used in this study is composed of the carbonyl iron particles (3–5 μm, 75% mass ratio) provided by Beijing Xingrongyuan Ltd., the 704 silicone rubber provided by Changzhou Nanda Ltd., and a small amount of silicone oil provided by Hangzhou West Lake organic silicon factory. The fabricating devices include an agitator (Figure 12), a static magnetic field device of 1T (Figure 13), a vacuum deaeration tank (Figure 14), and an aluminum alloy mold (Figure 15).

The fabricating process is as follows. Firstly, the carbonyl iron particles, the 704 silicone rubber, and a small amount of silicone oil are sufficiently blended using an agitator. Then the mixture is placed in the vacuum deaeration tank to remove the air in the mixture. Afterwards, it is packed into an aluminum alloy mold and placed in the magnetic field of 1T for 24 hours. Via the magnetic forces, the iron particles will be arranged in chain and exhibit good MR effects.

6.2. MRE Vibration Absorber

As shown in Figure 16, the vibration absorber in this study consists of the enclosed double E-shape electromagnet conductor, the coils, the linear rail, the slider, the MRE elements, the base plate, the arm fixture, the conductor clamp, and so on. The electromagnet conductor and two coils are used to create the magnetic field, whose strength is controlled by the coil current provided by an external DC power. The base plate is fixed on the linear rail mounted on the arm fixture. The one side of the MRE element is stuck to the base plate, and the other side is stuck to the electromagnet conductor. The electromagnet conductor and the coils are used as an oscillator, which are installed on the slider and can reciprocally move along the linear rail. Therefore, the MRE elements can work in the shear mode. Since the MRE’s shear modulus depends on the magnetic field strength, it can serve as a smart spring element. As a result, the frequency of the vibration absorber based on the MRE can be readily controlled by the coil current.

7. Experimental Study

In this section, several experimental studies are conducted using the aforementioned MRE vibration absorber to investigate the proposed method.

7.1. Experimental Setup

As shown in Figures 17 and 18, an experimental setup is designed and composed of a flexible arm, a MRE vibration absorber, and a vibration analysis system. The flexible arm possesses the same structural parameters as the numerical simulation model and is driven by a servomotor controlled by the PMAC® motion controller and the supervisory computer. The MRE vibration absorber is installed on the flexible arm. A controllable DC power is used to adjust the frequency of the MRE vibration absorber. The vibration analysis system consists of the accelerometer and the dynamic signal analyzer. The B&K® accelerometer is stuck to the end of the flexible arm and used to collect the acceleration signals. The dynamic signal analyzer is used to process the acceleration signals and then transfer them to the supervisory computer.

7.2. Experimental Investigation

If the 20 mm initial disturbance is exerted on the flexible arm when moving according to (32), the acceleration signals of the endpoint are detected by the accelerometer and processed by the dynamic signal analyzer, as shown in Figure 19. In the absence of the vibration absorber, the endpoint response attenuates very slowly. It takes about 11 s to decrease 80% of the initial amplitude.

In order to reduce vibration of the flexible arm, the 2 : 1 internal resonance should be established. To this end, the frequency of the MRE vibration absorber is adjusted through the coil current to be 10.7 Hz which is twice as much as the flexible arm’s fundamental frequency, as shown in Figure 20.

If the flexible arm is equipped with the MRE vibration absorber, when subjected to the same initial disturbance, nonlinear vibration of the flexible arm can be effectively reduced, as shown in Figure 21. It takes only 4 s to decrease 80% of the initial vibration amplitude. Compared with Figure 19, the efficiency of vibration reduction has increased by 64%. Moreover, there is no residual vibration left.

If the frequency of the MRE vibration absorber is tuned to be 9.63 Hz through adjusting its current, that is, the frequency ratio between the vibration absorber and the flexible arm is slightly smaller than 2 : 1 internal resonance condition, the vibration response of the flexible arm is shown in Figure 22. As can be seen, its response is larger than that in the 2 : 1 internal resonance condition (as shown in Figure 21) due to the deviation of the frequency ratio.

On the other hand, if the frequency of the MRE vibration absorber is tuned to be 11.77 Hz through adjusting its current, that is, the frequency ratio between the vibration absorber and the flexible arm is slightly larger than 2 : 1 internal resonance condition, the vibration response of the flexible arm is shown in Figure 23. Similarly, its response is larger than that in 2 : 1 internal resonance condition (as shown in Figure 21) due to the deviation of the frequency ratio.

From Figures 22 and 23, it demonstrates the effectiveness of the 2 : 1 internal resonance. If the 2 : 1 internal resonance condition cannot be satisfied, vibration control performance will degrade. Even so, it is found that these responses are still much better than that in the uncontrolled case, as compared with Figure 19. Although the frequency of the vibration absorber alters ±10%, 80% of the initial vibration amplitude can still be effectively reduced within 6 s, and the efficiency of vibration reduction has increased about 45%. It indicates the robustness of this vibration absorber. Therefore, if the above efficiency of vibration reduction is acceptable, the working frequency width of the proposed vibration absorber is 2.14 Hz in this example.

From the above experimental results, it is verified that the proposed method and the MRE vibration absorber are effective and feasible to decrease vibration of the flexible arm.

8. Conclusion

A semiactive control method is put forward to attenuate nonlinear vibration of the flexible arm via the internal resonance and the MRE. A shear mode vibration absorber with MRE is developed to establish and maintain a vibration energy transfer channel and composed of an oscillator, smart spring elements (fabricated with MRE), an enclosed double E-shape electromagnet conductor, two coils, and so on. Its frequency can be readily controlled by adjusting the coil current. Under the 2 : 1 internal resonance condition, it is proven that the internal resonance can be successfully established between the fundamental mode of the flexible arm and the mode of the MRE vibration absorber. The vibration energy of the flexible arm can be transferred to and dissipated by the MRE vibration absorber via the modal interaction. It is verified by the simulations and experiments that the proposed method and the suggested MRE vibration absorber are effective in controlling nonlinear vibration of the flexible arm.

Conflicts of Interest

The authors declare that they have no conflicts of interest.

Acknowledgments

This study is supported by the National Natural Science Foundation of China (no. 51675017) and Civil Astronautics Pre-Research Project during the “13th Five-Year Plan” (no. D020205). In addition, the authors want to thank Dr. Jie Li and Dr. Sicheng Yi for their support.

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Copyright © 2018 Yushu Bian et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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