Table of Contents Author Guidelines Submit a Manuscript
The Scientific World Journal
Volume 2014, Article ID 301271, 13 pages
http://dx.doi.org/10.1155/2014/301271
Research Article

An Alternate Method to Springback Compensation for Sheet Metal Forming

1Department of Engineering Mechanics, Universiti Tun Hussein Onn Malaysia, Parit Raja, Batu Pahat, 86400 Johor, Malaysia
2Department of Mechanical Engineering, Muhammadiyah University of Surakarta, Pabelan, Kartasura 57162, Indonesia
3Department of Materials Engineering and Design, Universiti Tun Hussein Onn Malaysia, Parit Raja, 86400 Johor, Malaysia
4Faculty of Forestry, Universiti Putra Malaysia, Serdang, 43400 Selangor, Malaysia

Received 20 February 2014; Revised 6 May 2014; Accepted 18 May 2014; Published 11 June 2014

Academic Editor: Hailiang Yu

Copyright © 2014 Waluyo Adi Siswanto et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Linked References

  1. M. P. Groover, Fundamentals of Modern Manufacturing, Materials, Processes, and Systems, John Wiley & Sons, New York, NY, USA, 2007.
  2. R. H. Wagoner, H. Lim, and M.-G. Lee, “Advanced issues in springback,” International Journal of Plasticity, vol. 45, pp. 3–20, 2013. View at Publisher · View at Google Scholar · View at Scopus
  3. G. Liu, Z. Lin, W. Xu, and Y. Bao, “Variable blankholder force in U-shaped part forming for eliminating springback error,” Journal of Materials Processing Technology, vol. 120, no. 1–3, pp. 259–264, 2002. View at Publisher · View at Google Scholar · View at Scopus
  4. J. Q. Li, S. F. Jiang, H. P. Wu, W. Zhu, and C. D. Lu, “Study on subsection variable blank holder force in deep drawing of rectangular parts,” Materials Research Innovations, vol. 15, supplement 1, pp. S230–S233, 2011. View at Publisher · View at Google Scholar · View at Scopus
  5. S. Kitayama, S. Huang, and K. Yamazaki, “Optimization of variable blank holder force trajectory for springback reduction via sequential approximate optimization with radial basis function network,” Structural and Multidisciplinary Optimization, vol. 47, no. 2, pp. 289–300, 2013. View at Publisher · View at Google Scholar · View at Scopus
  6. Y. H. Moon, S. S. Kang, J. R. Cho, and T. G. Kim, “Effect of tool temperature on the reduction of the springback of aluminum sheets,” Journal of Materials Processing Technology, vol. 132, no. 1–3, pp. 365–368, 2003. View at Publisher · View at Google Scholar · View at Scopus
  7. R. Barea, G. Conejero, N. Candela, and M. Carsí, “Hot forming of a new steel used in stamping dies and tooling,” International Journal of Materials Research, vol. 104, no. 3, pp. 281–285, 2013. View at Publisher · View at Google Scholar · View at Scopus
  8. X. Fan, Z. He, S. Yuan, and K. Zheng, “Experimental investigation on hot forming-quenching integrated process of 6A02 aluminum alloy sheet,” Materials Science and Engineering A, vol. 573, pp. 154–160, 2013. View at Publisher · View at Google Scholar · View at Scopus
  9. S. Hoja, H. Klümper-Westkamp, F. Hofmann, and H.-W. Zoch, “Plasma nitriding of tool steels for hot massive forming,” Journal of Heat Treatment and Materials, vol. 68, no. 1, pp. 3–12, 2013. View at Google Scholar · View at Scopus
  10. H. Laurent, R. Grèze, M. C. Oliveira, L. F. Menezes, P. Y. Manach, and J. L. Alves, “Numerical study of springback using the split-ring test for an AA5754 aluminum alloy,” Finite Elements in Analysis and Design, vol. 46, no. 9, pp. 751–759, 2010. View at Publisher · View at Google Scholar · View at Scopus
  11. H. Tschaetsch, Metal Forming Practise: Processes—Machines—Tools, Springer, New York, NY, USA, 2005.
  12. M. Kadkhodayan and I. Zafarparandeh, “On the relation of equivalent plastic strain and springback in sheet draw bending,” International Journal of Material Forming, vol. 1, no. 1, pp. 141–144, 2008. View at Publisher · View at Google Scholar · View at Scopus
  13. Y. E. Ling, H. P. Lee, and B. T. Cheok, “Finite element analysis of springback in L-bending of sheet metal,” Journal of Materials Processing Technology, vol. 168, no. 2, pp. 296–302, 2005. View at Publisher · View at Google Scholar · View at Scopus
  14. J. Slota, M. Jurcisin, and M. Dvorak, “Experimental and numerical analysis of springback prediction in U-bendings of anisotropic sheet metals,” Zeszyty Naukowe Politechniki Rzeszowskiej. Mechanika, vol. 85, no. 4–13, pp. 525–533, 2013. View at Google Scholar
  15. W. Gan and R. H. Wagoner, “Die design method for sheet springback,” International Journal of Mechanical Sciences, vol. 46, no. 7, pp. 1097–1113, 2004. View at Publisher · View at Google Scholar · View at Scopus
  16. A. P. Karafillis and M. C. Boyce, “Tooling design in sheet metal forming using springback calculations,” International Journal of Mechanical Sciences, vol. 34, no. 2, pp. 113–131, 1992. View at Google Scholar · View at Scopus
  17. Autoform, Autoform Plus R2 Documentation, Autoform, Neerach, Switzerland, 2010.
  18. W. A. Siswanto and B. Omar, “Die surface design optimization accommodating springback assisted by an automatic surface generator,” International Journal of Material Forming, vol. 2, no. 1 supplement, pp. 797–800, 2009. View at Publisher · View at Google Scholar · View at Scopus
  19. X. Li, X. Zhan, X. Liu, and B. Deng, “Die surface compensation based on the springback,” Journal of Theoretical and Applied Information Technology, vol. 45, no. 2, pp. 675–680, 2012. View at Google Scholar · View at Scopus
  20. X.-A. Yang and F. Ruan, “Compensation direction for die-face adjustment based on springback compensation,” Journal of Jilin University (Engineering and Technology Edition), vol. 42, no. 1, pp. 103–108, 2012. View at Google Scholar · View at Scopus
  21. H. S. Cheng, J. Cao, and Z. C. Xia, “An accelerated springback compensation method,” International Journal of Mechanical Sciences, vol. 49, no. 3, pp. 267–279, 2007. View at Publisher · View at Google Scholar · View at Scopus
  22. A. P. Karafillis and M. C. Boyce, “Tooling and binder design for sheet metal forming processes compensating springback error,” International Journal of Machine Tools and Manufacture, vol. 36, no. 4, pp. 503–526, 1996. View at Publisher · View at Google Scholar · View at Scopus
  23. G. Brabie, B. Chirita, N. Nanu, and V. Ciubotariu, “Analysis of springback and residual stresses generated by cold plastic forming in drawn round parts made from steel sheets,” Metalurgia International, vol. 14, no. 12, pp. 21–27, 2009. View at Google Scholar
  24. R. H. Wagoner, W. Gan, K. Mao, S. Prise, and F. Rasouli, “Design of sheet forming dies for springback compensation,” in Proceedings of the 6th International ESAFORM Conference, 2003.
  25. L. Wei and Y. Yuying, “Multi-objective optimization of sheet metal forming process using pareto-based genetic algorithm,” Journal of Materials Processing Technology, vol. 208, no. 1–3, pp. 499–506, 2008. View at Publisher · View at Google Scholar · View at Scopus
  26. K. B. Nielsen and N. Bronnberg, “Simulation of the 2D draw bending process: numisheet benchmark,” in Proceedings of the 2nd International Conference (NUMISHEET '93), Numisheet, Tokyo, Japan, August-September 1993.
  27. K. Roll, K. Wiegand, and P. Hora, “Benchmark 2—Influence of drawbeads on the springback behaviour,” in Proceeding of the 7th International Conference and Workshop on Numerical Simulation of 3d Sheet Metal Forming Processes, Interlaken, Switzerland, September 2008.
  28. R. Kergen and P. Jodogne, “Computerized control of the blank holder pressure on deep drawing presses,” Technical Paper 920433, Society of Automotive Engineers, 1992. View at Google Scholar
  29. Y. Hishida and R. H. Wagoner, “Experimental analysis of blank holding force control in sheet forming,” Technical Paper 930285, Society of Automotive Engineers, 1993. View at Google Scholar
  30. H. I. Demirci, C. Esner, and M. Yasar, “Effect of the blank holder force on drawing of aluminum alloy square cup: theoretical and experimental investigation,” Journal of Materials Processing Technology, vol. 206, no. 1–3, pp. 152–160, 2008. View at Publisher · View at Google Scholar · View at Scopus