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International Journal of Chemical Engineering

Volume 2014 (2014), Article ID 180681, 8 pages

http://dx.doi.org/10.1155/2014/180681
Research Article

Bioethanol Production from Sugarcane Bagasse by a Novel Brazilian Pentose Fermenting Yeast Scheffersomyces shehatae UFMG-HM 52.2: Evaluation of Fermentation Medium

1Department of Biotechnology, School of Engineering of Lorena, University of Sao Paulo, 12.602-81 Lorena, SP, Brazil

2Department of Microbiology, Federal University of Minas Gerais, Belo Horizonte, MG, Brazil

Received 11 February 2014; Accepted 15 April 2014; Published 27 May 2014

Academic Editor: Diego T. Santos

Copyright © 2014 F. A. F. Antunes et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Abstract

Bioconversion of hemicellulosic sugars into second generation (2G) ethanol plays a pivotal role in the overall success of biorefineries. In this study, ethanol production performance of a novel xylose-fermenting yeast, Scheffersomyces shehatae UFMG-HM 52.2, was evaluated under batch fermentation conditions using sugarcane bagasse (SB) hemicellulosic hydrolysate as carbon source. Dilute acid hydrolysis of SB was performed to obtain sugarcane bagasse hemicellulosic hydrolysate (SBHH). It was concentrated, detoxified, and supplemented with nutrients in different formulations to prepare the fermentation medium to the yeast evaluation performance. S. shehatae UFMG-HM 52.2 (isolated from Brazilian Atlantic rain forest ecosystem) was used in fermentations carried out in Erlenmeyer flasks maintained in a rotator shaker at 30°C and 200 rpm for 72 h. The use of a fermentation medium composed of SBHH supplemented with 5 g/L ammonium sulfate, 3 g/L yeast extract, and 3 g/L malt extract resulted in 0.38 g/g of ethanol yield and 0.19 g L.h of volumetric productivity after 48 h of incubation time.

1. Introduction

Biofuels have gained important place on the world stage, due to their sustainability and the fast depletion rate of fossil fuels. Brazil is the second largest ethanol producer (23.6 billion liters in 2012/2013) in the world by alcoholic fermentation directly from the juice or from the molasses obtained in sugar production facilities [1, 2]. During the extraction of sugarcane juice from the stem, sugarcane bagasse (SB) is generated in high amount. According to the Brazilian National Supply Company (CONAB) [1], the sugarcane production correspondent to the 2013/2014 harvest year is about 652 millions of metric tons. These values are correspondent to about 174 millions of metric tons of SB, considering the proportion indicated by Procknor [3]. Around 75–90% of the SB is used in heat and electricity generation in sugarcane processing industries. Remaining SB may serve as an excellent raw material for second generation (2G) ethanol production due to the presence of high amount of carbohydrates such as glucose and xylose [4].

In first generation ethanol production technology, Saccharomyces cerevisiae is the most widely used microorganism for the fermentation of sucrose available in the juice or molasses into ethanol. This yeast can also be used for 2G ethanol production from glucose solution obtained by pretreatment of cellulosic fraction of SB [4, 5].

For the economic ethanol production from SB, it is equally important to consider hemicellulosic fraction along with cellulosic part of cell wall. Hemicellulose represents about one-third of the carbohydrate fraction available in SB [4]. This macromolecular fraction is rich in pentose residues, mainly xylose, which are not fermented by native S. cerevisiae. However, there are some microorganisms able to ferment xylose to ethanol or other products [6]. The use of xylose metabolizing microorganism will increase in the global yield of ethanol in sugarcane based biorefineries.

Dilute acid hydrolysis is an efficient process for the hemicellulose depolymerization into variety of priority pentose sugars such as arabinose and mainly xylose. The remaining solid fraction is known as cellulignin which can be hydrolysed into glucose from the cellulose fraction by cellulase enzymes [5]. Hemicellulose depolymerization by dilute acid hydrolysis yields primarily xylose and other sugar monomers, although some other byproducts considering inhibitors to microbial metabolism, such as furans, 5-hydroxymethylfurfurals, phenolics, and weak acids [7]. Therefore, it is necessary to reduce the concentration of these inhibitors prior to using the hemicellulosic hydrolysate into ethanol via microbial fermentation. Calcium oxide mediated neutralization of hydrolysate followed by activated charcoal treatment efficiently removes the inhibitors [8].

For the production of hemicellulosic ethanol, Scheffersomyces shehatae (Syn. Candida shehatae) has been considered a promising microorganism which provides high ethanol productivities [9]. However, a balanced nutrient supplementation is required for the optimal growth of S. shehatae for the production of ethanol with desired yield and productivities. In this work, ethanol production from sugarcane bagasse hemicellulosic hydrolysate was evaluated, using the yeast S. shehatae UFMG-HM 52.2 in different fermentation medium.

2. Materials and Methods

2.1. Raw Material and Preparation of Hemicellulose Hydrolysate

Sugarcane bagasse was kindly provided by Usina São Francisco located in Sertaozinho, SP, Brazil. The hemicellulosic hydrolysate was prepared in hydrolysis reactor (200 L) using H2SO4 98% as a catalyst in a ratio of 100 mg H2SO4/g of dry material for 20 minutes at 121°C [1012]. The hydrolysate was separated from solid material via filtration. The hydrolysate was concentrated by vacuum evaporator (3-fold concentrated) under reduced pressure at 70°C in a 32 L capacity concentrator. The concentrated hydrolysate was then detoxified following the methodology established by Alves et al. [8] which consists of an overliming and activated charcoal combination.

2.2. Inoculum Preparation

The yeast Scheffersomyces shehatae UFMG-HM 52.2, isolated from Atlantic rain forest in Brazil and kindly provided by the Culture Collection of Microorganisms and Cells of the Federal University of Minas Gerais (UFMG), was used in all fermentations assays. For the inoculum preparation, a loopful of stock culture was transferred to Erlenmeyer flasks of 125 mL containing 50 mL of synthetic medium composed of 30.0 g/L xylose, 10.0 g/L yeast extract, and 20.0 g/L of peptone. Cells were grown in an incubator at 200 rpm and 30°C for 24 hrs. Following the 24 h growth, the fermented broth was centrifuged at 2000 ×g for 20 min. Then, the cells were washed and resuspended in sterile distilled water. The inoculum was standardized to a concentration of 0.5 g/L, according to a standard curve plotted cells concentration (g/L) versus optical density (O.D at 600 nm).

2.3. Fermentations

For assays of fermentation using S. shehatae UFMG-HM 52.2, medium composed of hydrolysate supplemented with different compositions for the cultivation were used. The choice of the fermentation medium was based on literature data considering the criteria of simplicity of medium, less number of components, cost, and ethanol production efficiency, from works using different strains for S. shehatae. Thus, different media formulations were chosen based on the fermentation medium used by Parekh et al. [13], Ge et al. [14], and Sun and Tao [15]. The composition of media is shown in Table 1.

tab1
Table 1: Medium composition for the fermentation of S. shehatae UFMG-HM 52.2 for ethanol production. Nutrients were added to detoxified hemicellulosic sugarcane bagasse hydrolysate that was used as sole carbon source in all fermentation media.

Flasks were maintained in a rotator shaker (Innova 4000 Incubator Shaker, New Brunswick Scientific, Enfield, CT, USA) at 30°C and 200 rpm for 72 h. Samples were periodically collected to determine the residual sugars and ethanol and biomass production.

Ethanol yield (YP/S) (g/g) was considered as the ratio between ethanol production (g/L) and sugars consumption (g/L), while ethanol volumetric productivity ( ) (g/L h) was the ratio between ethanol production (g/L) and fermentation time (h). Biomass yield (YP/X) (g/g) was considered as the ratio between biomass production (g/L) and sugars consumption (g/L), while biomass volumetric productivity ( ) (g/L h) was the ratio between biomass production (g/L) and fermentation time (h).

2.4. Scanning Electron Microscope (SEM)

The SEM analysis of original and dilute sulfuric acid pretreated SB was performed as described by Kristensen et al. [16]. Original and dilute acid pretreated SB was distributed on a 12 mm glass cover slip coated with poly-L-lysine (Sigma Diagnostics, S.P. Brazil). The dried sections were mounted on aluminum stubs, sputter-coated (JEOL JFC - 1600) with a gold layer, and used for scanning. The prepared samples were scanned and imaged using Hitachi S520 scanning electron microscope (Hitachi, Tokyo, Japan).

2.5. Analytical Methods

Natural SB and cellulignin (dilute acid pretreated SB) were characterized for the presence of main chemical constituents (cellulose, hemicellulose, lignin, and ashes) following the methodology described by Gouveia et al. [17]. The determination of compounds in hemicellulosic hydrolysate was verified by high performance liquid chromatography (HPLC). The content of glucose, xylose, arabinose, acetic acid, and ethanol was verified in chromatograph Schimadzu LC-10 AD (Kyoto, Japan) with column equipped with BIO-RAD Aminex HPX-87H (300 × 7.8 mm) coupled to refractive index detector (RID-6A), with 0.01 N sulfuric acid as an eluent at a flow rate of 0.6 mL/min, column temperature of 45°C, and injected volume of 20 μL. For these analysis, samples were previously filtered through Sep Pak C18 filter. The determination of furfural and 5-hydroxymethylfurfural was obtained in chromatograph Schimadzu-LC 10 AD (Kyoto, Japan), with column HP-RP18 (200 × 4.6 mm), coupled to a ultraviolet detector SPD-10A UV-VIS in a wavelength of 276 nm, with eluent acetonitrile/water (1 : 8) and 1% of acetic acid. The used flow was 0.8 mL/min, the column temperature was 25°C, and the volume injected was 20 μL. For these analyses, all samples were previously filtered in membrane Minisart 0.22 μm (Sartorius, Goettingen, Germany).

The cells concentration was determined by turbidimetry using spectrophotometer (Beckman DU 640 B Fullerton, CA) at wavelength of 600 nm and correlated with the dry weight of cells (g/L) through a calibration curve. The measurements were made on diluted cell suspensions, after centrifugation, washing, and resuspension of cells in distilled water.

3. Results and Discussion

3.1. Sugarcane Bagasse and Hemicellulosic Hydrolysate Characterization

SB was submitted to dilute acid hydrolysis and, after this step, the solid fraction (cellulignin) was separated from hemicellulosic hydrolysate. Cellulignin was also characterized for the chemical composition.

The chemical composition of sugarcane bagasse cell wall (original) and cellulignin was characterized for its main constituents. Figure 1 presents the cell wall composition of original and dilute acid pretreated bagasse.

180681.fig.001
Figure 1: Composition profile (% dry weight) of original and dilute sulfuric acid pretreated sugarcane bagasse (diluted H2SO4 98%, 20 minutes at 121°C).

The cell wall composition of SB is difficult to compare with the existing reports in literature due to the differences in origin, cultivation methods, climate conditions, and analytical methods used for the characterization [4]. For example, cellulose content in the original sugarcane bagasse was 39.52% (Figure 1) while Rocha et al. [18] and Aguilar et al. [19] observed 45.5% and 38.9% of cellulose, respectively. Similarly, hemicellulose content in the original SB was 25.63% (Figure 1); however, Rocha et al. [18] and Martín et al. [20] observed 27% hemicellulose in their analysis. The lignin content in the raw SB was 30.36% (Figure 1), while Philippini [21] reported 34.42% of lignin in native SB. According to Ek et al. [22], there is a variation in the compounds concentrations of the same biomass species due to the variation in age of the plant, genetic factors, and growth conditions, as well as climatic and geographical factors. In general, Brazilian sugarcane bagasse variety has cellulose concentrations in the ranges of 38–46%, hemicellulose in 19–32%, lignin in 19–31%, and ash and extractives between 1.0–3% and 6.9%, respectively [4].

After acid hydrolysis of SB, the solid fraction was separated from hemicellulosic hydrolysate. Pretreated SB was also characterized for the chemical composition and it was observed a reduction of 72% of hemicellulose, showing the effectiveness of dilute acid hydrolysis for this polymeric fraction solubilization. This result was in close agreement with the study of Philippini [21] who obtained 65% to 85% reduction in hemicellulose amount from the bagasse of various sugarcane species.

Dilute acids hydrolysis acts specifically on hemicellulose making the overall structure quite disorganized due to the disruption of this polymeric fraction. Scanning electron microscopic (SEM) analysis shows the surface of original SB and after dilute acid hydrolysis which clearly reveals the change in cell wall surface morphology at various magnifications (Figure 2).

fig2
Figure 2: Scanning electron microscopic (SEM) analysis showing the surface images of sugarcane before (a) and after (b) dilute acid pretreatment (diluted H2SO4 98%, 20 minutes at 121°C). (a1)/(b1), (a2)/(b2), and (a3)/(b3) are referents to a magnification of 500, 1000, and 5000x, respectively.

As shown in Figure 2, original SB micrographs show the rigidness and compactness of cell wall and the acid pretreated SB micrographs show the disruption in bagasse surface due to degradation of hemicellulose during dilute acid hydrolysis of SB. Cell wall surface shows disruption and roughness due to the removal of hemicellulose and lignin delocalization. According to Alvira et al. [5], after acid hydrolysis, the SB is structurally modified. Fibers of SB break down after acid hydrolysis. Milessi et al. [12] also observed the similar appearance of cell wall after dilute acid hydrolysis of SB.

The liquid solubilized fraction (crude hemicellulosic hydrolysate) was concentrated by vacuum evaporation in order to increase the sugars concentration. The concentrated hydrolysate was subsequently detoxified by sequential calcium oxide mediated neutralization followed by activated charcoal treatment. The composition of original, concentrated, and detoxified hemicellulosic hydrolysate is shown in Table 2.

tab2
Table 2: Composition of original, concentrated, and detoxified hydrolysate.

The hydrolysis conditions promoted the release of xylose significantly higher than glucose (concentration below the detection limit), indicating greater susceptibility of hemicellulose than cellulose to hydrolysis conditions. This behavior was expected due to the fact that the structure of the hemicellulose is hydrolyzed easily than cellulose [11].

Concentrated hydrolysate showed variations in all compounds concentration. Concentration of xylose present in crude hydrolysate (10.09 g/L) increased approximately 3.5 times after evaporation under vacuum (37.43 g/L). After concentration, it was observed 0.39 and 2.72 g/L of glucose and arabinose, indicating that both were present in the crude hydrolysate, but in low levels (below the detection limits of any compounds by the HPLC used method).

Detoxification strategy (calcium oxide mediated neutralization + activated charcoal) was used considering the previous experience in our lab showing that nondetoxified hemicellulosic hydrolysate inhibitors levels interfere in fermentation performance. Actually, in despite of some reduction in sugar level after detoxification procedure, it was found effective in reducing inhibitors, particularly furfural and hydroxymethylfurfural concentration of 5.7 10-3 g/L to 5.9 10-4 g/L and 2.3 10-2 g/L to 0−3 g/L, respectively, when compared the original and detoxified hydrolysates. According to van Zyl et al. [23], this removal is related to the association of inhibitory compounds with bivalent calcium ions, due to the precipitation.

The reduction in acetic acid concentration in the detoxification pathway was around 30%, showing a final concentration of 1.269 g/L. According to Chandel et al. [24], the presence of small amount of acetic acid (until 2.0 g/L) in the hydrolysate can improve the ethanol production during fermentation. However, the tolerance of microorganisms to acetic acid depends on microbial species and cultivation conditions [25].

3.2. Screening of Fermentation Medium

Four different media were chosen based on their simplicity and low number of compounds and related to good results found on literature to the ethanol production using the yeast S. shehatae. Regarding the chosen formulations, we highlight the use of yeast extract in all media, once this compound has been extensively used as an organic nitrogen source for ethanol production by yeasts. Yeast extract contains about 12% of total nitrogen (Synth, Diadema, Brazil). This compound is crucial to supplement hemicellulosic hydrolysates using cells of S. shehatae for 2G ethanol production. Silva et al. [26] reported that among different nitrogen sources, yeast extract is one of the most important sources for the production of ethanol. Maruthai et al. [27] also concluded that the yeast extract and ammonium sulfate have most significant effect on ethanol production from cashew apple juice by the yeast Saccharomyces diastaticus.

The different fermentation media (detoxified SB hydrolysate + nutrients supplementation) were tested during the fermentation by yeast S. shehatae UFMG-HM 52.2 and the fermentation profiles obtained using these media are shown in Figure 3.

180681.fig.003
Figure 3: Fermentation of SBHH (sugarcane bagasse hemicellulosic hydrolysate) supplemented with different nutritional components using yeast Scheffersomyces shehatae UFMG-HM 52.2. Medium #A: 5 g/L ammonium sulfate, 3 g/L yeast extract, 3 g/L of malt extract [13]; medium #B: 5 g/L peptone, 3 g/L yeast extract, 3 g/L malt extract [13]; medium #C: 1.73 g/L ammonium sulfate, 3.56 g/L potassium phosphate monobasic, 2.62 g/L yeast extract [14]; medium #D: 3 g/L yeast extract, 0.25 g/L of urea, 0.25 g/L calcium chloride, 0.25 g/L magnesium sulfate, 2.5 g/L potassium phosphate monobasic [15]. In all media, the nutrients were added to detoxified hemicellulosic sugarcane bagasse hydrolysate, used as sole carbon source.

The maximum ethanol concentration was observed after 48 hours of incubation for all evaluated fermentation media. After 48 h of incubation, a decrease in ethanol concentration was observed. This behavior can be attributed to total fermentable sugars utilization by yeast, occurring ethanol assimilation as carbon source. After this time, cell growth was also lower in comparison with the growth of cells using carbohydrates as a sole carbon source. The use of ethanol as a carbon source after depletion of sugars was reported in previous studies using the yeast S. shehatae [24, 28]. Ethanol production results (ethanol yield and productivities) from each experiment are shown in Figure 4.

180681.fig.004
Figure 4: Ethanol yield (YP/S) and productivity ( ) after the fermentation of SBHH by S. shehatae UFMG-HM 52.2 using different nutritional medium (medium #A, #B, #C, and #D). Experiments were carried out in replicates and standard deviation is within 5%.

Other fermentative parameters such as biomass yield, biomass productivities, xylose consumption, and acetic acid consumption have been presented in Table 3.

tab3
Table 3: Fermentative parameters ( , xylose consumption (%), and final pH of broth) of nutritional medium screening of S. shehatae UFMG-HM 52.2 SBHH fermentation (medium #A, #B, #C, and #D).

In all fermentation experiments, approximately 100% consumption of initial sugar was found. Medium #A showed ethanol yield of approximately 0.38 g/g and productivity of 0.19 g/L h (Figure 4). Parekh et al. [13] evaluated the ethanol production profile of S. shehatae ATCC 22984 utilizing wood hemicellulosic hydrolysate and obtained ethanol yield of 0.45 g/g. However, it is difficult to compare the ethanol production parameters of the same microorganism grown in different kind of lignocellulose hydrolysates due to the change in cultivation conditions, cultivation methods, and hydrolysate profile [24]. For instance, the same microorganism (S. shehatae UFMG-HM 52.2 when grown in hemicellulosic hydrolysate of SB obtained after oxalic acid pretreatment and supplemented with 3.0 g/L of yeast extract, 3.0 g/L of malt extract, and 5.0 g/L of ammonium sulfate) showed ethanol yield of 0.35 g/g [28]. This medium is considered effective due to the presence of yeast extract and ammonium sulfate, compounds easily found in the market and largely used in fermentation medium supplementation [27].

Medium #B designed by Parekh et al. [13] was also tested in fermentation assays, showing ethanol yield (YP/S) of 0.36 g/g and of 0.2 g/L h (Figure 4). Canilha et al. [29] also used this medium in SBHH for ethanol production, but using S. stipitis DSM 3651, and reported YP/S of 0.30 g/g and of 0.13 g/L h. Although these results were obtained with a different yeast, those authors have indicated the potential of these media formulation. This feature was also demonstrated by using S. shehatae UFMG-HM 52.2 that in our work resulted in a higher value of YP/S compared to them. Medium #A and #B are comprised of malt extract which contains 73.1% of maltose, glucose, and fructose [30].

Medium #C was used based on the study of Ge et al. [14], who evaluated the ethanol production performance of S. shehatae HDYXHT-01 from xylose as main carbon source. In this study, ethanol yield was 0.41 g/g, close to the value obtained in the present work, where 0.38 g/g and of 0.2 g/L h were obtained from S. shehatae UFMG-HM 52.2 using medium #C.

Fermentation experiments using medium #D showed approximately YP/S of 0.23 g/g and of 0.12 g/L h. Previously, this medium was used by Sun and Tao [15] for ethanol production by S. shehatae CICC 1766 from rice straw hydrolysate at pH 5.5 and achieved YP/S and of 0.31 g/g and 0.175 g/L h, respectively. This nutritional medium showed no major change in ethanol production compared to other fermentation media #A, #B, and #C. It is noteworthy that this medium does not have peptone or ammonium sulfate, which contains about 11% (Sigma-Aldrich, São Paulo, Brazil) and 21% (Isquisa Chemical, Cordoba, Mexico) of total nitrogen, respectively, suggesting the importance of these nutrients to the cultivation of S. shehatae UFMG-HM 52.2.

In the present study, a small concentration of L-arabinose (about 2 g/L) was found in fermentation broth. L-arabinose was not utilized by S. shehatae UFMG-HM 52.2. Spencer-Martins [31] also found no consumption of mannose and arabinose by S. shehatae. Acetic acid concentration was found to be assimilated by S. shehatae after 48 hs of incubation resulting in increasing the pH of fermentation broth. Felipe et al. [32] have also reported use of acetic acid as carbon source for yeast. However, the concentration of acetic acid for tolerance of microorganisms may vary according to the species used and culture conditions [25].

Fermentation media #A, #B, and #C showed similar ethanol yield (about 0.37 g/g) and productivity (about 0.20 g/L h). Medium #D, on the other hand, showed lower levels of ethanol yield (0.23 g/g) and production (0.12 g/L h) compared with the other media. The differences among the results of ethanol production among the evaluated media were not significant, according to the Tukey’s test carried out considering the replicates of the experiments. In this analysis, only medium 4 has an indicative of its lower performance, with significant difference observed with relation to the other media ( ).

Biomass volumetric productivity ( ) and biomass yields (YP/X) were similar for all fermentation assays (about 0.06 g/L h and 0.10 g/g, resp.). It is interesting to note that YX/S and were lower than YP/S and , indicating that metabolism of the yeast was directed to the production of ethanol in all tests. Among all the fermentation media investigated, medium #A revealed high values of ethanol yield (0.38 g/g) and productivity (0.19 g/L h). This fermentation medium formulation is cheap and simple and could be an ideal feed to grow the S. shehatae UFMG-HM 52.2 at large scale biorefinery operations.

4. Conclusion

Four different fermentation media formulations were evaluated for the ethanol production by S. shehatae UFMG-HM 52.2 using sugarcane bagasse hemicellulosic hydrolysate as the main carbon source. Fermentation media #A, #B, and #C showed similar ethanol yield and productivity while medium #D showed low ethanol production compared to the others. We highlight Medium #A due its simple composition (5 g/L ammonium sulfate, 3 g/L yeast extract, 3 g/L of malt extract) that showed ethanol yield of 0.38 g/g and productivity of 0.19 g/L h.

Conflict of Interests

The authors declare that there is no conflict of interests.

Acknowledgments

The authors gratefully acknowledge the financial support from FAPESP-BIOEN, FAPEMIG, CNPq, and CAPES.

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