Ceramics have been used as bearing and cutting tool components, which are subjected to contact loading during their operation. The presence of surface cracks on these components decreases their contact strength. Thus, the reliability of ceramic components can be increased by improving their contact strength through crack healing. In the present study, the effects of crack healing on the contact strength of a silicon carbide-(SiC-) reinforced silicon nitride (Si3N4) composite subjected to various machining processes were investigated. The contact strength of this composite was evaluated using a sphere indentation test in which acoustic emission was used. The results showed that the contact strength of the composite improved when it was subjected to crack healing in combination with rapping; this was true even when the composite had cracks due to a heavy machining process.

Koji Takahashi

Keita Takahashi

Kotoji Ando

Improvement in Contact Strength of Si3N4/SiC Composite by Crack Healing

Crack healing behavior of SiC ceramics with large crack width has been studied as a function of coating and heat treatment. The SiO2 colloid coating was carried out on two types: hydrostatic pressure coating and roll coating. The crack healing was one hour at 1173&#x2009;K in air. The crack part formed SiO2 oxides until the critical times by a hydrostatic pressure method. The crack does not anymore heal if it exceeds the critical times. The crack part and the base part have many O components and Si components regardless of the times of coating and heat treatment. The combined hydrostatic and rolling coating method did not have nearly an effect on crack-healing for large crack width over 1.4&#x2009;<svg style="vertical-align:-3.56265pt;width:9.5625px;" id="M1" height="12.175" version="1.1" viewBox="0 0 9.5625 12.175" width="9.5625" xmlns:xlink="http://www.w3.org/1999/xlink" xmlns="http://www.w3.org/2000/svg">
	
		
			<g transform="matrix(.017,-0,0,-.017,.062,7.675)"><path id="x1D707" d="M538 96q-38 -45 -84 -76.5t-71 -31.5q-44 0 -15 117q12 49 18 89h-2q-99 -128 -163 -178q-36 -28 -70 -28q-26 0 -44 38h-2q-16 -69 -16 -129q0 -43 11 -75.5t24 -42.5l1 -6q-7 -12 -24.5 -23t-37.5 -11q-40 0 -40 76q0 52 35 202l94 407l78 24l5 -5q-32 -122 -72 -310&#xA;q-7 -33 0 -55t25 -22q36 0 105.5 75t107.5 145l32 146l75 26h10q-50 -197 -78 -347q-7 -38 6 -38q7 0 31 17t47 39z" /></g>

		
	
</svg>m. The study for more effective healing of a large crack width must be carried out in the future.

Ki Woo Nam

Effect of Crack Healing of SiC according to Times of SiO2 Colloid Coating

Al2O3/SiC composite ceramics with high crack-healing ability were subjected to shot peening (SP) using zirconium oxide shots with several peening pressures and shot diameters. Specimens subjected to SP were heat-treated in air to heal the surface cracks induced by SP. The residual stress, the apparent fracture toughness, and the Weibull distribution of the contact strength were investigated, revealing that the combination of SP and crack-healing is effective for increasing the contact strength and decreasing the scatter of the contact strength of Al2O3/SiC.

Tomoya Oki

Hiroki Yamamoto

Toshio Osada

Improvement of the Contact Strength of Al2O3/SiC by a Combination of Shot Peening and Crack-Healing

Phenomena-based models can be used in a predictive manner, but statistical modelling methods can also yield interesting findings and can serve as a tool for analysing the effects of different variables on the overall phenomenon. In addition, the generation of theoretical models can sometimes be limited due to the unideality of the studied system. Statistical modelling, in this case multiple-linear regression (MLR), was used to describe the effects of temperature and acid concentration on the dissolution of magnetite, Fe3O4 with oxalic acid. Whereas a linear model with an interaction term was sufficient in describing the dissolution of synthetic Fe3O4, a more complex full quadratic model had to be used to describe the dissolution of industrial Fe3O4 in the same conditions.

Riina Salmimies

Mikko Huhtanen

Juha Kallas

Antti H&#xe4;kkinen

The Solubility of Two Magnetite Powders in Oxalic Acid: Applicability of Empirical Modelling

This paper describes the development of a multidimensional population balance model (PBM) which can account for the dynamics of a continuous powder mixing/blending process. The PBM can incorporate the important design and process conditions and determine their effects on the various critical quality attributes (CQAs) accordingly. The important parameters considered in this study are blender dimensions and presence of noise in the inlet streams. The blender dynamics have been captured in terms of composition of the ingredients, (relative standard deviation) RSD, and (residence time distribution) RTD. PBM interacts with discrete element modeling (DEM) via one-way coupling which forms a basic framework for hybrid modeling. The results thus obtained have been compared against a full DEM simulation which is a more fundamental particle-level model that elucidates the dynamics of the mixing process. Results show good qualitative agreement which lends credence to the use of coupled PBM as an effective tool in control and optimization of mixing process due to its relatively fewer computational requirements compared to DEM.

Maitraye Sen

Atul Dubey

Ravendra Singh

Rohit Ramachandran

Mathematical Development and Comparison of a Hybrid PBM-DEM Description of a Continuous Powder Mixing Process

The shear wave velocity dependence on porosity was modelled using percolation theory model for the shear modulus porosity dependence. The obtained model is not a power law dependence (no simple scaling with porosity), but a more complex equation. Control parameters of this equation are shear wave velocity of bulk solid, percolation threshold of the material and the characteristic power law exponent for shear modulus porosity dependence. This model is suitable for all porous materials, mortars and porous rocks filled with liquid or gas. In the case of pores filled with gas the model can be further simplified: The term for the ratio of the gas density to the density of solid material can be omitted in the denominator (the ratio is usually in the range of (10&#x2212;4, 10&#x2212;3) for all solids). This simplified equation was then tested on the experimental data set for porous ZnO filled with air. Due to lack of reasonable data the scientists are encouraged to test the validity of proposed model using their experimental data.

J. Kov&#xe1;&#x10d;ik

&#x160;. Emmer

Correlation between Shear Wave Velocity and Porosity in Porous Solids and Rocks

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Journal of Powder Technology