Abstract

Building fires and shortage of medium sand resources have become two major issues in building domain. Desert sand was used to produce desert sand concrete (DSC), which was suitable for engineering utility. The mechanical properties tests of DSC with different desert sand replacement ratio (DSRR) were carried out after elevated temperature. The effects of elevated temperature and DSRR on DSC mechanical properties were analyzed. DSC microstructure was investigated by SEM and XRD. Research studies’ results showed that the relative compressive strength increased gradually with increasing temperature. The maximum value appeared at 200°C–300°C, and it began to decrease at 500°C. Compared with room temperature, the compressive strength at 700°C was about 70% of that at room temperature. Relative splitting tensile strength increased first and then decreased, and the value reached the maximum at 100°C. DSC relative flexural strength decreased with the temperature. Relative compressive strength, splitting tensile strength, and flexural strength of DSC enhanced first and then decreased with DSRR, and the maximum values were obtained with 40% DSRR. Based on the regressive analysis, the relative compressive strength was a quadratic polynomial with relative porosity. Relative splitting tensile strength and relative flexural strength were linear with relative porosity. Research results can provide the technical support for DSC engineering application and postfire assessment.

1. Introduction

Large-scale engineering construction consumed a large amount of medium sand, which caused the shortage of medium sand resources [14]. In Northwest China, there are abundant desert sand resources. If these desert sand resources can be used in engineering practice, it can not only reduce engineering cost but also decrease local desertification pressure and protect local ecological environment.

At present, many scholars had acquired some achievements in desert sand utility. Zhang [5] analyzed the Tengger desert sand chemical and physical properties and conducted the compressive strength test of desert sand mortar and DSC. Seif et al. [6] studied the mechanical performance of dune sand concrete from Kharga Oasis in western Egypt and gave out an optimal mix ratio of dune sand mortar and concrete. Al-Harthy [7] researched DSC mechanical properties. Experimental results showed that DSC slump and mechanical properties decreased with increasing DSRR. Yan [8] carried out an experiment to study air content, slump, and compressive strength of DSC and gave a method for optimizing DSC mix ratio based on the statistical model. Luo [9] analyzed the effects of sand ratio on DSC compressive strength, elastic modulus, tensile strength, and slump. Liu [1013] carried out experiment to research the DSC mechanical properties. Zhang [14, 15] studied the uniaxial properties of desert sand mortar after elevated temperature.

Construction fires happen frequently and have become one of the most severely damaged disasters [16, 17]. A lot of research studies had been performed to study the concrete performance after elevated temperature. Annerel [18] gave a method to determine the maximum temperature that a concrete structure can withstand. Ahmad [19] researched the effect of elevated temperature on concrete residual compressive strength and tensile strength. Ferhat [20] analyzed the effect of the cooling method on concrete residual strength after elevated temperature. Jia [21] studied the effect of standing time and the cooling method on concrete residual strength after elevated temperature. Lu [22, 23] revealed the changes in mechanical properties, analyzed phase composition, and micromorphology of concrete after elevated temperature by XRD and SEM. Wang [24] analyzed the characteristics of concrete microcrack damage after different temperatures.

There were many research studies that dedicated to concrete mechanical performances after elevated temperature. However, few studies were focused on DSC mechanical properties after elevated temperature. In this study, the DSC compressive strength, splitting tensile strength, and flexural strength tests after elevated temperature were carried out. The effects of elevated temperature and DSRR on DSC mechanical properties were studied. The failure mechanism of DSC after elevated temperature was analyzed, which can provide the technical support for DSC engineering application and postfire assessment.

2. Materials and Methods

2.1. Materials

P·O42.5R ordinary Portland cement was adopted, which was branded as Saima, and the performances are listed in Table 1. Local grade-I fly ash was used, and chemical compositions are listed in Table 2. Mu Us desert sand was used, which was obtained from Yanchi County, Ningxia Hui Autonomous Region, and the chemical properties are listed in Table 3. Medium sand was local washed mountain sand. Figure 1 shows the appearance comparison between medium sand and desert sand. Local two-grade artificial crushed stone was used as coarse aggregate. Sizes of large stone and small stone were 10∼20 mm and 5∼10 mm, and the mass ratio was 7 : 3. The physical performances of desert sand, medium sand, and coarse aggregate are listed in Table 4. Figure 2 shows the raw materials gradation distribution.

2.2. DSC Mixture Proportions

The design standard value of concrete strength was C40, water-binder ratio was 0.45, sand ratio was 0.32, and the replacement rate of fly ash was 10%. Water-reducing agent was polycarboxylate superplasticiser, which was used to maintain flow workability of DSC, the water-reducing agent amount was 0.08–0.3% of the total cementitious material (to ensure the mixture slump about 150 mm) and water-reducing rate was above 25%. Desert sand with DSRR of 0%, 20%, 40%, 60%, 80%, and 100% was used to replace medium sand to prepare DSC specimen. DSC mix proportion is given in Table 5.

Specimens were 100 mm × 100 mm × 400 mm prisms for the flexural strength test and 100 mm × 100 mm × 100 mm cubes for the compressive strength and splitting tensile strength test [25]. After the completion of pouring for 24 h, the specimens were taken out from the mold and put into a standard curing room for 28 d curing.

2.3. Experiment Methods
2.3.1. Elevated Temperature Test

Concrete is a thermally inert material. When the temperature reached 700°C in a high-temperature furnace, the concrete specimen needed to be kept at setting temperature for 6 h to make internal and external temperature of the specimen consistent [26]. Yu [27] found that when furnace temperature arrived at setting temperature and kept constant for 3 h, there was no temperature gradient in the cross-section of the concrete specimen.

After being taken out from the standard curing room, the DSC specimen was placed into an oven to dry at 50°C for 24 h. Then, an electronic scale with the accuracy of 0.01 g and the range of 10 kg was used to weigh specimen mass. A high-temperature furnace (CSL-26-17) was used for the elevated temperature test with the setting temperatures of 100°C, 300°C, 500°C, 700°C, and 900°C. After reaching the setting temperature, the temperature in the high-temperature furnace was kept constant for 4 h to ensure the internal and external temperature of specimen were consistent. Finally, the concrete specimen was taken out from the high-temperature furnace. Figure 3 shows the DSC temperature-rising curve, and specimen mass was weighed again after natural cooling. Mass loss rate was used to evaluate specimen mass change [28, 29], and the formula is given as follows.where ω (s, T) represents the DSC mass loss rate (%); m (s, 20) represents the DSC specimen mass at room temperature, kg; m (s, T) represents the DSC specimen mass after elevated temperature, kg; s represents the DSRR (%); T represents the elevated temperature, °C.

2.3.2. Ultrasonic Wave Velocity Test

An NM-4A nonmetallic ultrasonic analyzer was used to test ultrasonic wave velocity of the DSC specimen. After the elevated temperature test, the DSC ultrasonic wave velocity can be measured when the specimens were allowed to stand in the room for 7 days. The ultrasonic wave velocity test is shown in Figure 4. Five measurement points were selected on opposite sides, and the specific locations of measurement points are shown in Figure 5. To couple concrete specimen with an ultrasonic probe, a small amount of petroleum jelly was evenly applied to both probes and measurement points. Ultrasonic wave velocity at each measurement point was measured three times. The average value of five measurement points was taken as DSC ultrasonic wave velocity.

2.3.3. Mechanical Properties Test

After finishing the ultrasonic wave velocity test, a universal testing machine (CMT5305) was used to test DSC mechanical properties. Loading rates of compressive strength, splitting tensile strength, and flexural strength tests were 0.5 MPa/s, 0.05 MPa/s, and 0.05 MPa/s, respectively [25]. The loading diagram is shown in Figure 6.

DSC compressive strength was calculated by following equation [25]:where ƒc (s, T) represents the DSC compressive strength after elevated temperatures, MPa; Fc represents the failure load under uniaxial compression, N; Ac represents the bearing area, mm2.

DSC splitting tensile strength was expressed by the following equation [25]:where ƒt (s, T) represents the DSC splitting tensile strength after elevated temperatures, MPa; Ft represents the failure load in splitting tension, N; A represents the specimen splitting surface area, mm2.

DSC flexural strength was calculated by the following equation [25]:where represents the DSC flexural strength after elevated temperatures, MPa; F represents the flexural failure load, N; l represents the span of two supports, mm; h represents the specimen height, mm; b represents the specimen width, mm.

2.3.4. Neutralization Test

The neutralization test was performed on the concrete specimen after splitting tensile strength experiment. Measurement points with an equal interval of 10 mm on each side were selected [30]. Then, 100% pure ethanol was diluted to 80% ethanol solution, and 1% phenol phthalate was added to prepare a mixed solvent. The mixed solvent was sprayed on the DSC specimen cutting section. After 30 s, an electronic vernier caliper with an accuracy of 0.001 mm was used to measure neutralization depth. The average neutralization depth was calculated by the following equation.where (s, T) represents the average neutralization depth of DSC, mm; di represents the neutralization depth at each measuring point, mm; n represents the measuring points.

2.3.5. Pore Structure Analysis

After the flexural strength test, the DSC specimen was cut into 2 cm slices by a cutter [31]. A digital camera was used to observe DSC internal changes after elevated temperature. Each cut surface was polished with sandpaper of 400, 2000, and 5000 mesh for more than 20 minutes to make the surface smooth and flat. The surface blackened with ink needed to be air-dried, and the holes on the surface needed to be filled with fine nanometer CaCO3 powder, and then, the excess powder attached to the surface was removed, so as to obtain an observation surface with obvious black and white contrast.

On the basis of the stereology method [32], an optical stereo microscope was used to amplify DSC slice by 50 times to obtain an RGB picture with a resolution of 640 × 480. Then, the RGB pictures were used to analyze pore structure of DSC by means of ImagePro Plus software.

2.3.6. X-Ray Analysis (XRD)

XRD was performed by an X-ray powder diffractometer (D/MARX2200/PC) manufactured by Japanese Rigaku Company, and the scanning range was 3°–85°. The sample to be subjected to the XRD test was taken out from the broken part after the compressive strength test, the sample was placed in a mortar for grinding, and the particle size was less than 10 μm. Then, the sample was filled into a special plexiglass concave grid and was compacted and smoothed. After being dropped a few drops of alcohol, the prepared sample was placed on the X-ray diffract meter for scanning.

2.3.7. Scanning Electron Microscopy (SEM)

A KYKY-2800B electron microscope was used for the SEM test. The resolution was 40∼50 Å, and magnification times were 1.5∼250000x. Samples were several flakes and selected from the core and surface of the crushed DSC specimen after the compressive strength test. After being dust-removed by a laboratory-specific balloon, air-dried, vacuum-treated, and vacuum-sprayed with a carbon film with a thickness of 300 Å, the flakes were applied to SEM.

3. Experimental Results and Analysis

The mass loss rate, compressive strength, splitting tensile strength, flexural strength, ultrasonic wave velocity, and neutralization depth of DSC with different DSRRs after different temperatures are given in Table 6. The data in the subsequent analysis of the results were all derived from this table.

3.1. Apparent Characteristics

Figures 7 and 8 show the typical surface pictures of DSRR-0% and DSRR-60% specimens after elevated temperatures. The DSC specimen surface color changed from dark grey, yellowing and to whitening with increasing temperature. The DSC specimens surface cracks were nucleated and stretched simultaneously [33, 34]. After 700°C, the DSC specimen surface had been peeled, and coarse aggregates had been leaked out. After 900°C, some DSC specimens became so loose that mechanical properties, neutralization depth, and the ultrasonic wave velocity test could not be performed.

Surface cracks of the DSRR-0% specimen occurred after 300°C. Whereas, the surface cracks of the DSRR-60% specimen appeared after 500°C. The surface cracks of the DSRR-0% specimen subjected to 500°C, 700°C, and 900°C were wider than those of DSRR-60%. The number of surface cracks of the DSRR-0% specimen subjected to 500°C, 700°C, and 900°C was more than that of DSRR-60%. After 900°C, the peeling part of the DSRR-0% specimen was larger than that of DSRR-60%.

3.2. Mass Loss Rate

Figure 9 shows that the DSC mass loss rate enhanced with increasing temperature, which increased quickly from room temperature to 300°C, enhanced slowly with the range from 300°C to 500°C, and rose fast from 500°C to 700°C. This may be caused by moisture evaporation, dehydration of C-S-H gel, and chemical decomposition of CH and CaCO3 [3436]. Figure 10 shows that the DSC relative mass loss rate enhanced first and then decreased with increasing DSRR. When DSRR was 20%, the mass loss rate reached the maximum value.

On the basis of regression analysis on experimental results, the relation between mass loss rate, temperature, and DSRR was established. The coefficient of correlation R2 was 0.977, which showed that the relation was effective to predict DSC mass loss after elevated temperature.where represents the mass loss rate of ordinary concrete after elevated temperature (%).

3.3. Relative Strength of DSC
3.3.1. Relative Compressive Strength

DSC relative compressive strength increased first and then decreased with the increase of temperature, which was about 0.65 after 700°C (Figure 11). From room temperature to 300°C, the DSC internal structure was compact. Temperature made free water in the DSC specimen evaporate, and unhydrated cement particles continue to hydrate, which improved the cement matrix strength. Moreover, the secondary reaction of hydration was continued as elevated temperature increased [32, 3638]. So, the DSC compressive strength increased. From 300°C to 500°C, C-S-H gel and CH were dehydrated and decomposed gradually. Many new microcracks were nucleated and stretched, which were caused by temperature stress due to the rapid heating. The inner structure was seriously damaged, and the compressive strength of DSC decreased [23]. At 700°C, C-S-H gel and CH crystals were decomposed completely. The whole structure became looser, which led to the decline in DSC strength [22, 23].

As shown in Figure 12, the DSC relative compressive strength enhanced first and then decreased with increasing DSRR after elevated temperature, and the maximum value was obtained when DSRR was 40%. Desert sand was ultrafine sand [5], and the particle was smaller than that of ordinary medium sand. When DSRR was less than 40%, with the increment of DSRR, desert sand can effectively fill the gaps between cement mortar and coarse aggregate. DSC became more compacted, which can increase the DSC strength [9, 11, 39]. When DSRR was 40%, the aggregate gradation curve was optimal, so that DSC relative compressive strength can arrive at the maximum value. When DSRR was more than 40%, the specific surface area of fine aggregate increased. More grouts were needed to attach around fine aggregate, which caused the decrease in compressive strength [7, 11, 12]. Moreover, desert sand was formed by the weathering of loose rock, and the strength was lower than that of ordinary medium sand [11, 1316]. Therefore, the DSC relative compressive strength after elevated temperature decreased with increasing DSRR.

On the basis of the compressive strength experimental results, the regression model between relative compressive strength, temperature, and DSRR was formulated. The correlation coefficient (R2) was 0.9605, which indicated that the relation was effective to predict DSC compressive strength after different temperatures.where represents the compressive strength of ordinary concrete at room temperature, MPa.

3.3.2. Relative Splitting Tensile Strength

Figure 13 shows that the relative splitting tensile strength of DSC rose first and then dropped, which reached the peak value when the temperature was 100°C. The DSC relative splitting tensile strength enhanced first and then decreased with DSRR (Figure 14). When DSRR was 40%, DSC relative splitting tensile strength reached the maximum value. Related research [40] demonstrated that the DSC splitting tensile strength increased first and then decreased with the enhancement of temperature, and the splitting tensile strength at 100°C was the largest, which was consistent with the law of this article.

The regression relation between relative splitting tensile strength, temperature, and DSRR was formulated based on the splitting tensile strength experimental results. The correlation coefficient (R2) was 0.9405, which was effective to predict DSC splitting tensile strength after elevated temperature.where represents the splitting tensile strength of ordinary concrete at room temperature, MPa.

3.3.3. Relative Flexural Strength

Different from relative splitting tensile strength and compressive strength, DSC relative flexural strength declined with increasing temperature (Figure 15). When the temperature was 700°C, DSC relative flexural strength was below 0.3, which was less than the relative splitting tensile strength and compressive strength.

On the whole, DSC relative flexural strength enhanced first and then declined with increasing DSRR. When DSRR was 40%, DSC relative flexural strength arrived at the maximum value (Figure 16). Related research [12] revealed that the dynamic flexural strength of DSC after high temperature increased first and then decreased with increasing DSRR. The DSC flexural strength of DSRR-40% was also the largest.

By means of regression analysis on the flexural strength experimental results, the relation between relative flexural strength, temperature, and DSRR was deduced. The correlation coefficient (R2) was 0.9693, which can be used to predict DSC flexural strength after elevated temperature.where represents the splitting tensile strength of ordinary concrete at room temperature, MPa.

3.4. Relative Ultrasonic Wave Velocity

As shown in Figure 17, relative ultrasonic wave velocity decreased gradually with increasing temperature. The ultrasonic wave velocity was related to porosity and moisture content in the DSC specimen. With the enhancement of elevated temperature, more microcracks were nucleated, stretched, and interacted with each other. Due to a series of physical and chemical reaction, more pores were nucleated. The whole internal structure became looser. When encountered these defects, the ultrasonic wave would diffract along the edge of these defects, and ultrasonic wave velocity was decreased [41]. At 100°C, the vaporization of free water and bound water led to pore’s formation. From 300°C to 500°C, the cement hydrate began to be dehydrated and decomposed, which resulted in a large number of pores and cracks [23]. Therefore, when the temperature was less than 500°C, the ultrasonic velocity dropped faster.

Figure 18 shows that the relationship between relative ultrasonic wave velocity and DSRR after elevated temperature. When temperature was less than 300°C, DSC relative ultrasonic wave velocity increased first and then decreased with increasing DSRR, and the maximum value was reached with 20% DSRR. However, the relative ultrasonic wave velocity in the DSC specimen after 500°C and 700°C increased with increasing DSRR.

On the basis of experimental results, the relation between ultrasonic wave velocity, temperature, and DSRR was formulated. The correlation coefficient (R2) was 0.9203, which can be used to predict DSC ultrasonic wave velocity after elevated temperature.where represents the ultrasonic wave velocity of ordinary concrete at room temperature, MPa.

3.5. Damage

Assuming that DSC was isotropic, following damage variable can be defined by ultrasonic wave velocity [41, 42].where D represents the damage; Vc (s, T) and Vc represent the ultrasonic wave velocity of DSC before and after elevated temperature, km/s.

As shown in Figure 19, the damage of DSC increased gradually with increasing temperature. So, DSC with high DSRR can be resistant to elevated temperature.

3.6. Neutralization Depth

Typical pictures of the neutralization test of DSRR-60% after elevated temperatures are shown in Figure 20. Compared with room temperature, the neutralized color of DSC became lighter, which indicated that carbonization caused a large increase of CaCO3 content. After 700°C, pale pink appeared in the center of the cut section and the surrounding was soil-colored.

As shown in Figure 21, the neutralization depth of DSC changed little when the temperature was below 300°C. When the temperature was above 300°C, the neutralization depth increased greatly with increasing temperature. The relative neutralization depth of DSC decreased gradually with DSRR, which indicated that DSC with higher DSRR had a better temperature resistance effect (Figure 22).

3.7. Analysis of XRD and SEM
3.7.1. XRD Analysis

Phase content in different samples was proportional to X-ray diffraction peak intensity [33]. The change in X-ray diffraction peak intensity of each phase can represent the change of phase content. X-ray diffraction analysis of DSRR-60% after different temperatures is shown in Figure 23. The diffraction peak intensity of CaCO3 increased at 300°C. At 700°C, the diffraction peak intensity of CaCO3 decreased again. CH was decomposed completely, which indicated that the internal damage of DSC was serious. Simultaneously, there was no obvious relation between the phase content and DSRR because of the similar chemical composition of desert sand and medium sand.

3.7.2. SEM Analysis

As shown in Figure 24, DSC specimens had different looseness degree. At room temperature, the internal structures of DSRR-0%, DSRR-60%, and DSRR-100% specimen were relatively compact. After 300°C, the internal structures of DSRR-0% showed obvious cracks, DSRR-100% showed slight cracks, and DSRR-60% had no obvious cracks. After 700°C, DSRR-0% had large cracks, DSRR-100% showed obvious cracks, DSRR-60% showed slight cracks, and the compactness of which was better than that of DSRR-0% and DSRR-100% specimens.

3.8. Pore Structure Analysis

Pore structures of DSC with DSRR of 0%, 60%, and 100% were analyzed. Figure 25 shows that the porosity of DSC enhanced with increasing temperature, which decreased first and then increased with increasing DSRR.

As shown in Figure 26, pore size distribution of DSRR-0%, DSRR-60%, and DSRR-100% after different elevated temperatures was similar. With increasing temperature, the porosity percentage of the pore declined as the diameter changed from 10 μm to 200 μm. However, the porosity percentage of the pore increased with a diameter greater than 2000 μm. With increasing DSRR, the porosity percentage of the pore with the diameter from 10 μm to 200 μm increased and the porosity percentage of pore with diameter greater than 2000 μm decreased.

3.8.1. Relation between Relative Compressive Strength and Relative Porosity

DSC relative compressive strength increased first and then decreased with increasing relative porosity after elevated temperature (Figure 27). On the basis of the regressive analysis, the relation between relative compressive strength and relative porosity was obtained by following equation. The correlation coefficient (R2) was 0.91.where p (s, T) represents the DSC porosity after elevated temperatures (%); represents the porosity of ordinary concrete at room temperature (%).

3.8.2. Relation between Relative Splitting Tensile Strength and Relative Porosity

DSC relative splitting tensile strength decreased with increasing relative porosity after elevated temperature (Figure 28). Based on the regressive analysis, the relation between relative splitting tensile strength and relative porosity of DSC was formulated. The correlation coefficient R2 was 0.93.

3.8.3. Relation between Relative Flexural Strength and Relative Porosity

The relative flexural strength of DSC decreased with the increase of relative porosity after elevated temperature (Figure 29). Based on the regressive analysis, the relation between relative flexural strength and relative porosity of DSC after elevated temperature was established. The correlation coefficient R2 was 0.93.

4. Conclusions

The effects of elevated temperature and DSRR on DSC strength were studied by conducting mechanical properties test in this study. The microstructure was investigated by XRD and SEM. The main conclusions were as follows:(1)With increasing temperature, DSC surface color gradually became shallower, and the cracks on the surface increased. DSC mass loss rate increased gradually with increasing temperature. The relative mass loss rate enhanced first and then decreased with increasing DSRR, and the maximum value was obtained with 20% DSRR.(2)The effect of elevated temperature on DSC strength was greater than that of DSRR. Relative compressive strength and splitting tensile strength of DSC enhanced first and then decreased with increasing temperature. However, the relative flexural strength decreased with the temperature. Relative compressive strength, splitting tensile strength, and flexural strength of DSC enhanced first and then decreased with increasing DSRR and arrived at the maximum value when DSRR was 40%.(3)Based on the regressive analysis, the relative compressive strength was quadratic polynomial with relative porosity. Relative splitting tensile strength and flexural strength of DSC were linear with relative porosity. All correlation coefficients were above 0.9.

Data Availability

The data used to support the findings of this study are included within the article.

Conflicts of Interest

The authors declare that they have no conflicts of interest.

Acknowledgments

The authors acknowledge the support of the Natural Science Foundation of Ningxia (2020AAC03044), Graduate Innovation Project of Ningxia University (GIP2020065), National Natural Science Foundation of China (51368048, 11162015, and 51968059), Key R&D Projects in Ningxia (2019BBF02014), and First Class Discipline Construction in Ningxia Colleges and Universities (discipline of water conservancy engineering) (NXYLXK 2021A03).