Investigation of the Performance of Ceramic Fiber Modified Asphalt Mixture

Wang, Xiushan; Zhou, Hengyu; Hu, Xingxing; Shen, Senjie; Dong, Bowen

doi:https://doi.org/10.1155/2021/8833468

Advances in Civil Engineering

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Abstract Introduction Materials and Methods Results and Discussion Conclusions Data Availability Conflicts of Interest Acknowledgments References Copyright Related Articles

Research Article | Open Access

Volume 2021 | Article ID 8833468 | https://doi.org/10.1155/2021/8833468

Investigation of the Performance of Ceramic Fiber Modified Asphalt Mixture

Xiushan Wang,¹Hengyu Zhou,¹Xingxing Hu,²Senjie Shen,¹and Bowen Dong¹

Academic Editor: Daniele Baraldi

Received07 Sept 2020

Revised19 Jan 2021

Accepted31 Jan 2021

Published11 Feb 2021

Abstract

Ceramic fiber (CF) is a novel thermally resistant material with the potential to improve the high-temperature performance of asphalt mixture. In this study, asphalt mixtures with 0%, 0.1%, 0.2%, 0.3%, 0.4%, and 0.5% CFs were prepared. The Marshall test, wheel tracking test, Marshall immersion test, freeze-thaw splitting test, and low-temperature bending test were conducted to evaluate the performance of the CF-modified asphalt mixture. The morphologies of these asphalt mixtures were observed using scanning electron microscopy to analyze the modification mechanism. The results showed that the CFs could improve the mechanical properties, high-temperature stability, moisture susceptibility, and low-temperature cracking resistance of asphalt mixture, with the optimum CF content being 0.4%. Further microscopic analysis showed that the CFs improved the performances of asphalt mixture through forming three-dimensional network structure, asphalt absorption, bridging cracks, and pulling-out effect.

1. Introduction

Asphalt mixture is the most widely used material for pavement construction. However, the asphalt pavements are prone to deformation under the combined effects of heavy loads and high temperatures. In addition, water-related damages such pothole formation, loosening, and stripping often occur in humid areas, thus reducing the service life of asphalt pavements [1, 2]. Current reinforcing methods for asphalt mixtures include incorporating additives such as polymers and fibers [3–5]. However, high costs and complex preparation processes limit the utilization of polymeric reinforcing. In contrast, owing to their excellent reinforcement effects and convenient preparation processes, fibers have attracted considerable attention as additives to asphalt mixtures [6, 7].

Inorganic fibers are mostly made from minerals, which are characteristic of high strength and low density. In recent years, various types of inorganic fibers have been studied for improving the performance of asphalt mixtures [8–10]. Morea et al. [11] found that using glass macrofibers in asphalt mixtures can improve their low-temperature cracking and rut resistance. Moghadas et al. [12] investigated the Marshall stability and fatigue properties of carbon-fiber-modified asphalt mixtures and found that carbon fibers significantly improved the mechanical performance of the asphalt mixtures. Gao et al. [13] stated that basalt fibers improved the permanent deformation resistance, rut resistance, and dynamic stability of asphalt mixtures. Chukla et al. [14] used glass fibers to modify asphalt mixtures and reported that the glass fibers improved the fatigue resistance and permanent deformation resistance of asphalt mixtures. Xiong et al. [15] investigated the influence of brucite fibers on asphalt mixtures, reporting improvement in the rut resistance, moisture susceptibility, and low-temperature cracking resistance of asphalt mixtures. Wang et al. [16] evaluated the performance of porous asphalt mixtures modified with chopped basalt fibers and determined the optimal fiber length and content for improving the properties. In addition, previous research has indicated that asbestos fibers can improve the mechanical properties and thermal resistance of asphalt mixtures. However, asbestos fibers pose health hazards, thus limiting their application [17–19].

Ceramic fibers (CFs) are prepared from clay clinker melted at high temperatures and blown into continuous fiber using high-speed airflow, which are a good substitute for asbestos fibers. CFs have excellent mechanical properties like other inorganic fibers such as basalt fibers and glass fibers. In addition, CFs constitute a new type of heat insulation material with working temperatures of 1000–1600°C; they are widely used in metallurgy, construction, machinery, aerospace, and other fields [20, 21]. In recent years, some researchers have used CFs as building materials to reinforce Portland cement, concrete, asphalt binder, and asphalt mixtures. Ma et al. [22] investigated the mechanical properties and durability of CF-reinforced Portland cement using the wet-hot accelerating method. Su et al. [23] used the split Hopkinson pressure bar system to evaluate the dynamic properties of CF-reinforced concrete and found that ceramic fibers significantly enhanced the dynamic strength and elastic modulus of concrete. Wan et al. [24] used CFs to modify asphalt binders and reported that the CFs enhanced the high-temperature stability and stiffness of the asphalt binder. Arabani et al. [25] performed dynamic shear rheometer and bending beam rheometer tests and found that the addition of CFs significantly improved the high-temperature performance but slightly deteriorated the low-temperature performance of the asphalt binder. Arabani et al. [26] also showed that CFs improved the fatigue resistance and rut resistance of asphalt mixtures, proving that CFs can be used as additives to successfully reinforce asphalt mixtures. Although many studies have investigated the application of CFs as reinforcing agents in asphalt binders, the performance of CF-modified asphalt mixtures has not been comprehensively analyzed.

In this study, the mechanical properties, high-temperature stability, moisture susceptibility, and low-temperature cracking resistance of asphalt mixtures with different CF contents were evaluated to verify the reinforcement of CF on asphalt mixture. Further, the modification mechanism of the CFs was analyzed through microscopic observations. The main purpose of this study is to improve the road performance of asphalt mixture and promote the application of CFs in asphalt pavement.

2. Materials and Methods

2.1. Materials

2.1.1. Asphalt

Shell AH-70 asphalt used in this study was produced by Jiayue Petrochemical Industry (Hangzhou, China). The characteristics of the asphalt determined in accordance with the ASTM standard tests are presented in Table 1.

2.1.2. Aggregates

The coarse aggregate, fine aggregate, and mineral powder are limestone, which were supplied by Zhengfang traffic construction Co., Ltd. (Jinhua, China). The technical parameters of aggregates are presented in Table 2.

2.1.3. Fibers

CFs used in this study were supplied by Zhongying Chemical Co., Ltd. (Langfang, China). Their characteristics are presented in Table 3. The appearance and micrograph of the ceramic fibers are shown in Figure 1.

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(b)

2.1.4. Asphalt Mixture

The gradation of the asphalt mixtures used in this experiment is AC-13, as shown in Figure 2. Generally, additives are added to asphalt mixture through dry- and wet-mixing methods. In the dry-mixing method, additives are mixed with coarse and fine aggregates before adding the asphalt and mineral powder. In the wet-mixing method, additives are added to the asphalt before mixing them with the aggregates. As the wet-mixing method is complex and can cause uneven fiber distribution, the dry-mixing method was used to prepare the asphalt mixtures. The aggregates were first heated in an oven for 4 h and subsequently mixed with CFs in a blender for 90 s. Thereafter, the asphalt and mineral powder were placed in the blender, and the mixture was stirred for an additional 180 s to obtain a homogeneous mixture.

2.2. Test Method

2.2.1. Marshall Test

The Marshall parameters including optimum asphalt content (OAC), bulk specific gravity, air void volume (VV), voids in mineral aggregates (VMA), Marshall stability, and flow value were obtained by the Marshall test in accordance with JTG E20-2011 [27]. The Marshall specimens with 63.5 mm in height and 101.6 mm in diameter were prepared under 75 blows per side using a Marshall compactor (MDJ-II).

2.2.2. Wheel Tracking Test

The wheel tracking test was carried out to evaluate the high-temperature stability of the CF-modified asphalt mixture in accordance with JTG E20-2011 [27]. For this test, specimens measuring 300 mm × 300 mm × 50 mm were fabricated and compacted using the wheel-rolling method. For each group of tests, three horizontal samples were prepared under the same conditions. The tests were performed using a wheel tracking tester STCZ-1 under a constant load of 0.7 MPa at 60°C. The dynamic stability, which is the parameter determined in the wheel tracking test, is defined as the number of load cycles corresponding to every 1 mm deformation of the mixture. The dynamic stability is calculated as follows:where DS is the dynamic stability of the asphalt mixture (times/mm); t₂ and t₁ are 60 and 45 min, respectively; d₂ and d₁ are the deformations at time t₂ and t₁ (mm), respectively; and N is the loading speed of the test wheel, which is 42 times/min.

2.2.3. Marshall Immersion Tests

Marshall immersion tests were performed to evaluate the water stability of the asphalt mixture in accordance with the JTG E20-2011 [27]. The Marshall specimens were divided into two groups, each with five horizontal specimens. The experimental group were immersed in a water bath at 60°C for 48 h. The control group were immersed in a water bath at 60°C for 30 min. Then, the Marshall stability of all specimens was recorded. The immersion residual stability refers to the ratio between the Marshall stabilities of the wet and dry specimens, which is calculated as follows:where MS₀ is the immersion residual stability (%), and MS₁ and MS are the Marshall stability of the sample with water immersion for 30 min and 48 h (MPa), respectively.

2.2.4. Freeze-Thaw Splitting Test

Freeze-thaw splitting tests were conducted to evaluate the moisture susceptibility of asphalt mixtures in accordance with JTG E20-2011 [27]. For this test, the Marshall specimens were prepared under 50 blows per side using the Marshall compactor. The specimens were divided into two groups, each with five horizontal specimens. The experimental group were placed in a refrigerator at −18°C for 16 h after vacuum saturation for 15 min under 97.3–98.7 kPa and then immediately placed in a water bath at 60°C for 24 h. All specimens were immersed in a water bath for 2 h, and then their indirect tensile strength (ITS) was measured. The tensile strength ratio (TSR) represents the ratio between the ITS values of a freeze-thaw-cycled specimen and an untreated specimen which was calculated using the following formula:where TSR is the tensile strength ratio (%), R_T2 and R_T1 are the indirect tensile strengths of the sample subjected to the freeze-thaw treatment and not subjected to freeze-thaw treatment (MPa), respectively.

2.2.5. Low-Temperature Bending Test

The low-temperature bending test was conducted to evaluate the low-temperature cracking resistance of asphalt mixtures using a material testing system in accordance with JTG E20-2011 [27]. Beam specimens measuring 30 mm × 35 mm × 250 mm were cut from the specimens used for the wheel tracking test. For each group of tests, five horizontal specimens were prepared under the same conditions. After curing at −10°C for 1 h, the specimens were placed on two fulcrums that were placed 200 mm apart. A concentrated load was applied at the midspan of the specimen at a rate of 50 mm/min until cracking failure occurred. The failure strain reflects the deformation capability of the asphalt mixture, which is calculated as follows:where is the failure strain (), h is the height of the cross section (mm), d is the midspan deflection at fracture of the specimen (mm), and L is the span of the specimen (mm).

2.2.6. Scanning Electron Microscopy (SEM)

The morphologies of the CF-modified asphalt mixtures were analyzed using scanning electron microscopy (SEM) (Japanese JSM-5610LV). After Marshall tests, small fragments were taken from the fracture surfaces of the mixtures as samples. As the samples are not conductive, the surface charge is easy to accumulate and discharge. A JFC-1600-type carbon coater (Japan Electronics Company) was used to coat the samples with gold at a current of 10 mA for 40 s. Finally, the samples were placed on the testbed for analysis.

3. Results and Discussion

3.1. Marshall Test

Figure 3 shows the optimal asphalt contents (OWCs) of the asphalt mixtures with different CF contents (0%, 0.1%, 0.2%, 0.3%, 0.4%, and 0.5%), which were 5.10%, 5.19%, 5.26%, 5.33%, 5.38%, and 5.40%, respectively. CFs with large specific surface area can absorb a part of asphalt binder, thus increasing the asphalt content.

Figure 4 shows the bulk specific gravity of the asphalt mixtures with different CF contents, and the range of the value of bulk specific gravity is 2.351 to 2.370. The bulk specific gravity decreases with the increase in CF content, because the density of CFs is much smaller than that of asphalt and aggregates. In addition, an increase in CFs and OWC reduces the density of asphalt mixture under the same compaction condition.

Figure 5 shows the VV increases with the increase in CF content. The reason for this phenomenon is that the asphalt mixture with CFs is more difficult to compact than the asphalt mixture without CFs because of the high elastic modulus of CF.

As shown in Figure 6, the VMA increases with the increase in CF content, due to the decrease in bulk specific gravity [19].

As shown in Figure 7, the Marshall stability increases initially and then decreases with the increase in CF content. When the CF content was 0.4%, the Marshall stability of the asphalt mixture increased by 17.5%, demonstrating that the CFs distributed the external force acting on the asphalt mixture [26]. In addition, excessive CFs may disperse unevenly and coagulate together, breaking the three-dimensional network structure of CFs in asphalt mixture.

Figure 8 shows the flow value increases with the increase in CF content, as higher asphalt content results in higher flow value. In contrast, Arabani reported that the flow value decreased with the increase of CF content, because the CFs enhanced the stiffness of the asphalt mixture [26]. The reason for the increase of flow value in this test possibly because the pulling-out effect of CFs improves the toughness of the asphalt mixture. In addition, different gradation and compaction conditions will also cause differences in flow value results.

3.2. Wheel Tracking Test

Figure 9 shows the results of the wheel tracking tests. As shown in Figure 9, the dynamic stability increases and the rut depth decreases as the CF content increases. When the CF content is 0.5%, the high-temperature performance of the asphalt mixture is the best. The dynamic stability improves by 27.3% and the rut depth decreases by 23.1% compared with that of the asphalt mixtures with no fiber, indicating that CFs can significantly improve the high-temperature stability of asphalt mixtures. CFs in asphalt mixture can absorb light components of asphalt and transform the free asphalt to structural asphalt; thus, the temperature sensitivity of asphalt is reduced and the stiffness of asphalt is enhanced [24]. Furthermore, the CFs form a three-dimensional network structure in asphalt mixture, which can limit the relative slippage of the aggregates and improve the deformation resistance of the asphalt mixture. Compared with basalt fibers and glass fibers, CFs have lower thermal conductivity and lower density; therefore, CFs have good thermal stability and a larger specific surface area at the same content, thus mitigating heat transfer in asphalt mixtures and absorbing more light components of asphalt [24].

(a)

(b)

3.3. Marshall Immersion Test

Figure 10 presents the Marshall stability, immersion Marshall stability, and immersion residual stability of asphalt mixtures with different CF contents. It can be seen that the Marshall stability of the asphalt mixtures sharply decreased after immersing in a water bath for 48 h. This is because moisture damaged the interface between the asphalt and aggregates and weakened their bond strength. As shown in Figure 10, the immersion residual stability first increases and then decreases with the increase in CF content, and it reaches the highest value at a CF content of 0.4%. The immersion residual stability of CF-modified asphalt mixture improved by 6.4% compared with that of asphalt mixture without CFs, indicating that the water stability of asphalt mixture can be improved. The absorption of CFs increases the viscosity of the asphalt binder and enhances the bonding strength between the asphalt and aggregates, which improves the stripping resistance between asphalt and aggregates. Nevertheless, excessive amounts of CFs can cause uneven fiber dispersion and increase the porosity of the asphalt mixtures, resulting in a negative effect on the water stability of asphalt mixtures.

3.4. Freeze-Thaw Splitting Test

The freeze-thaw splitting test results are shown in Figure 11. After freeze-thaw cycling, the ITS of the asphalt mixtures decreases significantly. Because the saturated liquid in the pores freezes at low temperatures, the volume expansion increases the pore pressure, leading to cracking of the internal pores. As shown in Figure 11, the ITS and TSR of asphalt mixtures increase up to a CF content of 0.4%, followed by a decrease. Compared with a pure asphalt mixture, the ITS increased by 20% and the TSR increased by 8.8% at a CF content of 0.4%. The results of the freeze-thaw splitting tests are consistent with the Marshall immersion test results, further indicating that the addition of CFs improves the mechanical performance and moisture resistance of asphalt mixtures.

3.5. Low-Temperature Bending Test

The low-temperature bending test results are shown in Figure 12. The failure strain first increases and then decreases as the CF content increases. When the CF content is 0.4%, the failure strain reaches the highest value of 2566.3 με, showing an improvement of 9.6% compared with the asphalt mixture without CFs. According to the test results of Arabani, CFs have a negative effect on the low-temperature performance of the asphalt binder [25]. Although there is a negative effect of CFs on the low-temperature performance of asphalt binder, the CFs can play a role in the improvement of the low-temperature performance of asphalt mixtures. The reason is that the CF in the asphalt mixture can reduce part of the tensions. In addition, CFs can enhance the strength between asphalt binders and aggregates.

Asphalt pavements shrink at low temperatures, and the volume changes induce stress and cause cracking of the asphalt pavements. The CFs increase the viscosity of the asphalt binder and enhance the bonding strength between asphalt and aggregates, which can prevent tensile fracture of asphalt mixtures. In addition, CFs with excellent mechanical properties can bridge cracks in asphalt mixtures, inhibiting the propagation of microcracks. Furthermore, the three-dimensional networks formed by CFs facilitate the distribution and transfer of stress, thus preventing stress concentration in asphalt mixtures. But excessive amounts of CFs increase the stiffness and decrease the elastic performance of the asphalt mixture, resulting in the brittleness of the mixture increase and cracks develop more quickly.

3.6. Scanning Electron Microscopy

The morphologies of CF-modified asphalt mixtures observed using SEM are illustrated in Figures 13–15.

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(b)

(c)

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As shown in Figures 13(a) and 13(b), the CFs are randomly distributed in the asphalt mixture, forming a stable three-dimensional network structure, which has a reinforcing effect on the asphalt mixture. When the asphalt mixture is subjected to external forces, CFs can transfer and distribute the stresses acting from different directions, thus preventing cracking caused by stress concentration. As shown in Figure 13(c), the CFs bend under the pressure exerted by the aggregates, increasing the friction between the CFs and aggregates, restraining the relative slippage of aggregates.

As shown in Figure 14, the CFs have a regular cylindrical shape with a large specific surface area which adsorb a large amount of asphalt and form a thick asphalt film, exhibiting adequate wettability with the asphalt binder. The adsorption of CFs transforms the free asphalt into structural asphalt, increasing the viscosity, stiffness, and high-temperature stability of the asphalt mixture. Figure 14(c) shows that the roots of the CFs are tightly bonded to the asphalt through interlocking, indicating a high bonding strength between CFs and asphalt.

Figure 15 shows the internal cracks formed in the asphalt mixtures with and without the CFs. As shown in Figure 15, the width of the crack in no fiber asphalt mixture is about 6.3 μm, and the width of the crack in the CFs-modified asphalt mixture is about 4.4 μm. In addition, the longitudinal length of the crack in no fiber asphalt mixture is larger. Therefore, the size of cracks in the asphalt mixture with CFs is obviously smaller than that of asphalt mixtures with no fiber. This is attributed to the fact that the CFs can connect cracks and play the role of bridging and pulling-out. The microscopic force diagram of the bridging and pulling-out effect is shown in Figure 16. The CFs with high elastic moduli can bear tensile loads and impart self-healing properties to asphalt mixtures [26]. The chemical bonding energy and frictional shear force between CFs and asphalt mixture provide the pull-out resistance of CFs. As the tensile stress further increases, CFs separate from the asphalt mixture first, and the chemical bonding energy disappears; subsequently, the friction shear force decreases with the decrease in the shear surface. It can be concluded that the pulling-out process of CFs is not instantaneous. With the participation of multiple CFs, the pulling-out effect can retard crack propagation, thereby improving the toughness of the asphalt mixtures.

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4. Conclusions

In this study, the performances of CF-modified asphalt mixtures were evaluated. The following conclusions can be drawn based on the findings of this study:(1)The addition of CFs can substantially improve the rut resistance and mechanical properties of asphalt mixtures. Compared with asphalt mixtures without CFs, the dynamic stability, Marshall stability, and ITS increased by 27.3%, 17.5%, and 20.0%, respectively.(2)The moisture susceptibility and low-temperature cracking resistance of asphalt mixtures slightly improved by incorporating CFs. The immersion residual stability, TSR, and failure strain increased by 6.4%, 8.8%, and 9.6%, respectively, compared with those of the asphalt mixtures without CFs.(3)The optimal CF content for improving the properties of asphalt mixtures is 0.4%, considering the pavement performance and economic benefits.(4)SEM analysis showed that the adsorption of CFs, their reinforcing effects, cracking resistance imparted to the asphalt by the CFs, and formation of the three-dimensional network structures in the asphalt mixture improved the pavement performances of the asphalt mixtures.(5)CFs can be used as a reinforcing material to modify asphalt mixture, which provides a reference for the application of CFs in asphalt pavement construction.

Data Availability

The data used to obtain the conclusion in this study are available from the corresponding author upon request.

Conflicts of Interest

The authors declare that there are no conflicts of interest regarding the publication of this paper.

Acknowledgments

The authors would like to thank the financial support from the Basic Public Welfare Research Project of Zhejiang Province (Grant number: LGF18E080015).

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Copyright © 2021 Xiushan Wang et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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