Research Article

Study on Complexity of Precast Concrete Components and Its Influence on Production Efficiency

Table 3

Results of axial coding and selective coding.

Fundamental categoryMain categorySubcategory (initial category)Interpretation

Complexity of PC componentsStructural complexitySurface-to-volume ratioThe structural design is very complicated. The standardized production processes and manufacturing techniques may not be fully considered with detailed design
Number of openings, number of sectionsToo many openings and cross-sections
Reinforcement ratioComponent reinforcement ratio reflects structural complexity
Number of embedded partsNumber of embedded parts in components
Production complexityMaterial consumptionLarge components require more embedded parts, rebar, and concrete
Mold assembly timeTime for manual assembly and removal of molds
Mold manufacturing accuracyMold precision check
Waiting time in production lineWaiting time for each procedure in the production line
Abnormal production statusForce Majeure factors such as equipment failures cause abnormal conditions in component production
Management complexityOperating proficiency of workersExperience and operational proficiency of workers
Mold turnover rateLong turnover time and low mold reuse rates of molds
StockingAccumulation of finished components
Improper delivery timeComponents leave factories ahead of or behind the schedule, disrupting the production cycle
Repair rateRepairs or reproduction of finished components due to quality defects
Degree of automation of production lineEquipment utilization rate in production line
Information management levelTimeliness and accuracy of component production data transmission