Antifouling Polymer Technology for Healthcare ApplicationsView this Special Issue
Transpicuous-Cum-Fouling Resistant Copolymers of 3-Sulfopropyl Methacrylate and Methyl Methacrylate for Optronics Applications in Aquatic Medium and Healthcare
The scope of optical sensors and scanners in aquatic media, fluids, and medical diagnostics has been limited by paucity of transparent shielding materials with antifouling potential. In this research endeavor, facile synthesis, characterization, and bioassay of antifouling transparent functional copolymers are reported. Copolymers of 3-sulfopropyl methacrylate (SPMA) and methyl methacrylate (MMA) were synthesized by free radical polymerization in various proportions. Samples PSM20, PSM30, PSM40, PSM50, and PSM60 contain 20%, 30%, 40%, 50%, and 60% SPMA by weight, respectively. Resultant products were characterized by FTIR and 1H-NMR spectroscopy. The synthesized copolymers have exhibited excellent transparency, i.e., 75% to 88%, as determined by the UV-Vis spectroscopic analysis. Transmittance was decreased from 6% to 2% in these copolymers upon changing the concentration of 3-sulfopropyl methacrylate from 20% to 50% owing to bacterial and algal biofilm formation. Water contact angle values were ranged from 18° to 63° and decreased with the increase in the polarity of copolymers. The surface energy lowest value 58 mJ/m2 and highest value 72 mJ/m2 were calculated for PSM20 and PSM50, respectively, by the Chibowski approach and Young equation. Sample PSM50 has exhibited the highest antibacterial activities, i.e., 18 mm and 19 mm, against Escherichia coli and Staphylococcus aureus, respectively, by the disk diffusion method. Copolymer PSM50 has shown minimum algal adhesion for Dictyosphaerium algae as observed by optical microscopy. This lower bacterial and algal adhesion is attributed to higher concentrations of anionic SPMA monomer that cause electrostatic repulsion between functional groups of the polymer and microorganisms. Thus, the resultant PSM50 product has exhibited good potential for optronics shielding application in aquatic medium and medical diagnostics.
Biofouling is an undesirable growth of different types of microorganisms at a material surface that causes various problems including deterioration of polymeric materials, corrosion of metals, and decline in equipment efficiency . Biofouling also damaged input/output signals of sensors and scanners installed in aquatic bodies by increasing opacity of transparent shields. Polymers are synthesized with specific functional groups to combat biofilm formation for a number of applications [2, 3]. Antifouling copolymer with a defined ratio between hydrophobic and hydrophilic monomer units is a facile approach to control microbial growth at a commercial scale [4, 5]. In the field of polymers, two fundamental kinds of materials can be recognized, contingent upon whether the additive is temporarily enclosed within the polymer or permanently connected with the chains [6, 7]. Advances in polymerization techniques have facilitated the development of more complex polymer structures some of which have been investigated as synthetic antifouling polymers [8, 9]. So far, most of the research has been focused on customizing the composition of copolymer systems, where chemical functionalities are disseminated over the length of a polymer chain [10, 11]. Antifouling polymers are emerging materials for biocidal applications in several critical areas where surface contacts may risk being attacked by bacteria, viruses, and algae . For instance, around 80–95% of hospital-acquired urinary tract infections originate from urinary catheters . This is even more relevant now taking into account the ongoing COVID-19 situation, where materials and surfaces are susceptible to attachment of harmful species, and thus indicates the importance of the transparent antifouling polymers in healthcare applications. These antifouling polymeric products are broadly used in medical devices, packaging products, and delivery systems for solid and liquid pharmaceuticals . Various techniques have been used for the synthesis of antifouling polymers; among them, free radical polymerization provides a specific approach for modification of polymer and its subsequent applications . Free radical polymerization is a vital technique for the synthesis of macromolecules and consistent with a wide range of functional groups, which are not compatible with metal-catalyzed and ionic polymerization . It is initiated by using several initiators like ammonium persulfate, potassium persulfate, and azobisisobutyronitrile . The most significant and vital factor is the precise temperature range of 20-100°C to proceed free radical polymerization in a highly controlled manner as compared to other polymerization techniques due to its exothermic nature . Free radical polymerization is not affected by protic impurities like water and can be performed in bulk . Acrylic monomers are readily synthesized due to ester functional groups and produce a number of polymers with different characteristics [19, 20]. Former analysis has proposed that these properties of the hydration layer on polymeric chains are very critical to assess the origin of the repulsing force against protein and have significant effects on the degree of protein adsorption [21, 22]. This strong hydration effect leads to strong resistance against fouling organisms . Adherence of fouling organisms is the initial step leading to biofilm formation that reduces the efficiency of the materials with time and causes significant limitations to the endpoint utility of many materials . Monomers with a sulfonated functional group have been reported in a number of biocidal applications through different synthetic approaches such as copolymerization and grafting . Many studies have been taken in this regard among which Ahmed et al., which have done grafting of poly-3-sulfopropyl methacrylate (PSPMA) onto carboxymethyl cellulose (CMC) via free radical polymerization technique, have reported antibacterial activity . Oh et al. synthesized brushes of SPMA negatively charged monomers with positively charged and neutral acrylate monomers for deadhesion of bacteria nN·nm . Mai et al. have synthesized copolymers of SPMA and polyethylene oxide (PEO) to study biofilm inhibition on teeth [26, 27]. In previous studies, surface modification and incorporation of nanoparticles were done using 3-sulfopropyl methacrylate monomer, and antifouling properties were studied but not primarily focused on their transparency.
In consideration of the challenges and significance of transparency along with antifouling characteristics, herein, novel copolymers were synthesized by optimizing their transparency and antifouling property. Transparent antifouling copolymers of 3-sulfopropyl methacrylate (SPMA) and methyl methacrylate (MMA) are synthesized by free radical polymerization in the presence of water along with DMF as solvent by changing monomer ratios in copolymers. Antifouling effects and percent transmittance of copolymers were studied by changing compositions of SPMA and MMA monomers as presented in Scheme 1. These copolymers with a low water contact angle and high surface energy have shown good antifouling activity against Gram +/-ve bacteria and microalgae (Dictyosphaerium species). Antibacterial activity against E. coli and S. aureus has been probed by the disk diffusion method, and further bacterial biofilm has been analyzed by SEM . Algal biofilm for Dictyosphaerium species has been examined by optical microscopy . The results of the current work are significant and provide a facile approach to develop functional antifouling polymers by optimizing transparency for potential applications in various areas including healthcare.
2. Materials and Methods
All chemicals were of analytical grade and utilized without any further purification or additional treatment. Methyl methacrylate (MMA) (Sigma, USA), 3-sulfopropyl methacrylate (SPMA) (Sigma-Aldrich, Germany), azobisisobutyronitrile (AIBN), dimethylformamide (DMF), ethanol, paraformaldehyde (PFA), and NaOH were acquired from Sigma-Aldrich (Germany). Tryptose broth (TSB) (Merck, Germany), phosphate buffer solution (PBS) (Amresco, Belgium), Mueller-Hinton agar (MHA) (Daejung, Korea), and BG11 medium (Scharlau, Spain) were used for algal growth. For the bioassays, E. coli (ATTC 8739), S. aureus (ATCC 6538), and Dictyosphaerium sp. (microalgae) were used as representative strains. All solutions and suspensions were prepared by distilled water.
2.2. Synthesis of Copolymers
Polymerization of acrylate monomers was accomplished through the free radical polymerization technique in DMF and water at 70°C under inert atmosphere by 2,2-azobisisobutyronitrile (AIBN) as an initiator (Figure 1) . For synthesis of the PSM50 sample, polymerization of SPMA and MMA was performed in DMF : water 60 : 40 () medium and with |SPMA|MMA|AIBN| 1 : 1 : 0.002 molar ratios. SPMA (1 g, 4.8 mmol), MMA (1 g, 9.9 mmol), AIBN (0.002 g, 0.0121 mmol), DMF (12 ml), and H2O (8 ml) were introduced in a three-neck flask. Polymerization was executed under continuous nitrogen gas purging to keep the inert environment in the flask while temperature was maintained at around 70°C through oil bath. After polymerization, solvent was removed by a rotary evaporator and the copolymer was dried in a vacuum oven at 600 mm pressure and 40°C temperature in a petri dish. After drying the copolymer, PSM50 was removed from the petri dish in the form of a transparent sheet. For synthesis of different copolymer samples, the above procedure was repeated except that the concentration of SPMA and MMA monomers was changed as tabulated in Table 1.
2.3. Characterization and Bioassay
Fourier Transform Infrared Spectroscopy (FTIR) was performed using the Bruker, ALPHA-P FTIR spectrometer for functional group determination. 1H-NMR spectra were acquired through the Bruker, ASCEND 400 MHz NMR spectrometer by dissolving 3 mg sample into 1 ml deuterated DMSO solvent at 343 K temperature . UV-Visible spectroscopy was performed on JENWAY7315 to analyze transparency of these copolymers and to calculate absorption maxima () values due to electronic transition of functional groups from SPMA and MMA monomers . The equilibrium water contact angles of sample size cm2 were measured by using the drop analyzer of Kruss DSA 25 at room temperature while advancing and receding angles were computed from the average of at least five measurements . Bacterial and algal adhesions on the surface of polymeric materials were investigated by the JEOL JSM-6490LA scanning electron microscope and OPTIKA 600 optical microscope, respectively.
Antibacterial activity was performed by the disk diffusion method using gentamycin as a negative control and PMMA as a positive control. Bacteria were stored in a lag phase at -4°C in the form of agar plate and activated before antibacterial assay. Bacteria were streaked on a freshly prepared Mueller-Hinton agar (MHA) plate and put into an oven already set at 37°C for 24 hours. Bacterial colony from new growth was mixed into saline, and optical density was set 0.5 by using the McFarland standard after centrifuging. Bacterial cultures (1 ml) of E. coli and S. aureus were poured on agar. MHA plates were again placed in the oven at 37°C for 24 hours, and the zone of inhibitions was observed . All experiments were performed at least three times, and the results are presented as the . Statistical significance was determined using the -test (, , , and ) . The biofilm formation test was performed for E. coli, ATCC 8739, and S. aureus ATCC 6538 in six-well plates, and as-prepared copolymers of size cm were put into each well for 24 hours. Retrieved samples were further treated with PBS, 4% PFA, and different concentrations of ethanol. Drying was carried out in sterile petri plates to avoid contamination. After drying, samples were placed at -4°C until subjected to SEM analysis . Dictyosphaerium microalgae were employed for biofilm formation testing. Inocula of Dictyosphaerium were taken from freshly grown medium of optimum light and air. These cells were centrifuged and washed with distilled water. The optical density was set at 0.5 for the spectrophotometer . The adhesion studies were carried out using Dictyosphaerium on prepared antifouling copolymers P(SPMA-co-MMA), and comparative analysis was made by using each type of copolymer. The inoculum was prepared from the stock cultures by aptly reducing their concentration with BG11 to acquire cell/ml suspension. Each sample of size cm2 was placed in a glass-sterilized petri dish, and algal suspension was poured on top of the copolymers. These petri plates were centrifuged at 40 rpm under μmol m-2 S-1 of illumination. After a period of 7 days, polymeric samples were recovered from the plates and thoroughly washed with distilled water. Fixation of algal cells was further proceeded by washing copolymers with 2.5% glutaraldehyde, 0.1 M phosphate buffer, and different concentrations of ethanol, respectively. Optical microscopy was used to check algal adhesion on copolymers P(SPMA-co-MMA) .
3. Results and Discussion
3.1. FTIR Analysis
Various prepared samples of PSPMA, PMMA, and P(SPMA-co-MMA) were analyzed by FTIR spectroscopy to study their functional groups in Figure 2. In the FTIR spectrum of PSPMA, the band at 2960 cm-1 was due to C−H asymmetric stretching vibration  while absorption at 2897 cm-1 was assigned to C−H symmetric stretching vibration . C=O stretching vibration was depicted at 1726 cm-1 , and the band at 1450 cm-1 was attributed to saturated ester . This spectrum has shown C−H asymmetric deformation of CH3 at 1485 cm-1 and C−H symmetric deformation of CH3 at 1475 cm-1 . The signals at 1190 cm-1 and 1041 cm-1 were assigned to symmetric stretching vibration and asymmetric stretching vibration of the SO3 group . In the FTIR spectrum of PMMA, the band at 1433 cm-1 was assigned to the asymmetric bending vibration of the CH3 group of PMMA . The absorption value at 1381 cm-1 was due to OCH3 deformation of PMMA . The characteristic signals observed at 1265 cm-1 and 1145 cm-1 correspond to C–O–C stretching and bending, respectively . The FTIR band at 1193 cm−1 was due to –OCH3 stretching vibration. Vibrations at 977 cm−1 and 716 cm-1 were assigned to the CH2 wagging and rocking modes of PMMA, respectively .
In the PSM50 spectrum, characteristic bands were observed at 749 cm-1 due to stretching of the –CH2 group of polymer . The FTIR band was obtained at 1041 cm-1 due to asymmetric stretching vibration of SO3 . The bands due to -C-O stretching vibration of esters were read at 1354 cm-1 and 1145 cm-1 . In the FTIR spectra of PSPMA, PMMA, and P(SPMA-co-MMA), no absorption was observed for C=C bond in the 1610-1680 cm-1 range; this has confirmed that polymerization was taking place at the vinyl group due to which C=C double bond signals disappeared .
3.2. 1H-NMR Spectroscopy
The 1H-NMR spectrum of P(SPMA-co-MMA) copolymer’s PSM50 sample in Figure 3 has illustrated that the different chemical shift peaks in DMSO at 343 K corresponded to various proton environments in different chemical moieties present in copolymer . Signals of MMA and SPMA are well observed in the spectrum. There are notable variations in the dynamic motion of protons that validate the structure of copolymer and as a result of association phenomena which depicted eloquent spectral changes . In this spectrum, a standard prominent peak due to DMSO solvent was observed at 2.5 ppm . Another characteristic peak due to the OCH2 group of SPMA was observed slightly upward at 4.2 ppm . Furthermore, a signal was read at 2.72 ppm due to CH2SO3K resonance . The inset showed resonance at 3.1-3.5 ppm which also has indicated the formation of copolymer . The peaks at 1.1 ppm and 1.8 ppm have represented methyl groups along the chains that are surrounded by different environments .
3.3. UV-Vis Spectroscopy
UV-Vis spectra in Figure 4 of P(SPMA-co-MMA) copolymers have shown absorbance in the range of 200-320 nm wavelength. It is evident from spectra that PSM20 and PSM30 have greater transmittance ≈88% and ≈85% as compared to PSM40 and PSM50 that have ≈81% and ≈76%, respectively. Copolymers PSM50 and PSM40 have shown intense absorbance below 300 nm as compared to PSM30 and PSM20. This absorption edge was generated due to the electronic excitation within the sulfonyl group (O=S=O) and carbonyl group (C=O) chromophores present in copolymers . The most intense absorption band detected in the spectra from 200 to 250 nm is due to transition in the O=S=O and C=O systems .
Figure 4 has also depicted the transmittance as a function of incident light wavelength while transmittance decreased and absorbance increased with increasing the concentration of SPMA monomer in copolymers PSM20 to PSM60. However, transmittance of PSM60 was significantly decreased upon increasing SPMA concentration which resulted in loss of transparency. This is due to the presence of free electrons in SPMA that absorb the electromagnetic energy of the incident light and excited to higher energy levels to occupy energy bands that caused less light penetration through it . As concluded from Figure 4, transparency of PSM60 was quite low so it was insignificant for further characterization and application. On the other hand, the MMA monomer has high transmittance because MMA has no free electrons that move towards the conduction band on photon absorption .
Transparency of these copolymers was affected after biofilm formation as shown in Figure 5. PSM50 has greater concentration of SPMA monomer and is expected to possess higher antifouling property due to hydrophilic negatively charged sulfonated groups. Copolymers with more SPMA monomer resulted in minimal adhesion of microorganisms and low biofilm that lead to small decrease in percent transmittance. In PSM50, concentration of SPMA monomer was 50%, and 2% decrease in transmittance was observed after biofilm formation while in PSM20 concentration of SPMA monomer was 20% resulting in more adhesion of fouling organisms; thus, 6% decrease in transmittance was observed after biofilm formation. Copolymers PSM40 and PSM30 with 40% and 30% of SPMA monomer contents by weight exhibited transmittance between PSM50 and PSM20 with transmittance decrease after biofilm formation.
3.4. Contact Angle and Surface Energy Measurement
Contact angles of the synthesized copolymers P(SPMA-co-MMA) were observed to be highly dependent on the molar ratio of SPMA monomer in Figure 6. Copolymers PSM50, PSM40, PSM30, and PSM20 have demonstrated contact angles 17°, 29°, 56°, and 63°, respectively. The water contact angle is notably influenced by the interactions of polar liquid, e.g., water with hydrophilic functional groups of P(SPMA-co-MMA) copolymer like the SO3 group . At the water-polymer interface, there are polar water molecule interactions and orientation with anionic functional groups of polymer structural chain . Water molecules on a polymer chain can be directed away from the solid-gas interface after changing their orientation . The apparent surface free energy was also estimated based on the equilibrium water contact angle approach . Surface energy is increased with the decrease in the equilibrium water contact angles as clearly reflected in Figure 6 . The calculated surface free energy values are dependent upon the physicochemical properties of the water . Chibowski correlation, Young equation, and the equilibrium contact angle were applied for the computation of apparent surface free energy [46, 49]: where is the apparent surface free energy, is the liquid surface tension, and is the equilibrium contact angle.
3.5. Antibacterial Activity
The antibacterial activity of copolymers P(SPMA-co-MMA) with various concentrations of SPMA was performed against Gram-positive bacteria S. aureus and Gram-negative bacteria E. coli by the disk diffusion method while measurements were recorded in terms of inhibition zones. Figures 7(a) and 7(b) represent the evaluation of antifouling activity of the copolymers compared with a drug (gentamycin) as a positive control and PMMA as a negative control, respectively. It was observed that synthesized copolymers have significant antibacterial activity against E. coli and S. aureus. The statistical analysis of copolymers was performed using the paired two-tailed -test technique by establishing the mean and standard deviation of an individual copolymer. Error bars show the standard deviation, and asterisks () represent significant values.
It was observed that antibacterial activity was enhanced by increasing concentration of anionic SPMA hydrophilic monomer in the synthesized copolymers P(SPMA-co-MMA) . Bacterial settlement and adhesion are primarily dependent upon surface roughness, hydrophobicity, hydrophilicity, and electrostatic charges present on the material surfaces [25, 51]. In these synthesized copolymers, the anionic sulfonated group produced electrostatic repulsive forces on the material surface [37, 42]. These electrostatic repulsive forces played a vital role in forming significant inhibition zones with the increase of the SPMA monomer contents . The bacterial cell wall is made up of macromolecules comprising carboxylate, phosphate, and amino functional groups that induced electrostatic charge to the cell periphery . Both bacteria S. aureus and E. coli have a negative charge on the outer surface due to phospholipids in the structure and repelled by the copolymers containing anionic SO3 groups in SPMA monomer due to repulsive electrostatic interactions . These results suggested that higher concentrations of SPMA monomer in the copolymer compositions may have produced more repulsion between polymer and bacteria [35, 54]. This increase in SPMA monomer concentration in copolymers resulted in enhanced water hydrogen bonding and lower fouling . These anionic copolymers are capable of effectively interacting with water molecules that resulted in lower settlement of bacteria to higher extent .
3.6. SEM Analysis of Bacterial Biofilm
Biofilm formation on the surface of prepared copolymers was also studied by SEM technique in Figures 8 and 9. Biofilm development, composition, distribution, and substratum relationships are well investigated by SEM technique in literature [55–57]. As evident, the synthesized copolymers exhibited excellent antibacterial activity against E. coli and S. aureus. Adhesion of these bacteria was reduced on synthesized copolymer due to electrostatic repulsion as a result of identical negative charges on materials and bacterial surface . In these copolymers, sulfonated groups of SPMA monomer have been increased from PSM20 to PSM50 by 20-50 wt% that enhanced hydration and lower pH which apply stress on the outer membrane of these tested bacteria by exerting pressure on the bacterial cell wall . SEM images have also shown low adhesion of E. coli and S. aureus on the surface due to the hydrophilic and anionic nature of SPMA monomer [49, 51]. The bacteria motility is expected to diminish on negatively charged polymers and resulted in protein denaturation, enzyme denaturation, and microbial death by rupturing the cell wall of Gram-negative bacteria E. coli and Gram-positive bacteria S. aureus [35, 53, 60]. In Figures 8 and 9, adhesion of E. coli and S. aureus on the surface of PSM50 and PSM40 was low due to greater content of SPMA monomer as compared to PSM30 and PSM20 with less content of anionic SPMA monomer. This biofilm formation and adhesion were controlled by electrostatic repulsion between bacteria and surface of material [5, 61]. On the other hand, rupturing of the bacterial cell wall was also observed in SEM images of E. coli in Figures 8(a) and 8(c) and S. aureus in Figures 9(a) and 9(b) due to charged polymers and protein denaturation.
3.7. Optical Microscopy of Algal Biofilm
Optical microscopic images of algal biofilm on prepared copolymer surfaces are presented in Figure 10. Results have shown lower adhesion of Dictyosphaerium algae on PSM50 and PSM40 due to higher concentration of SPMA monomer in the synthesized copolymers. Adhesion of algae depends on multiple factors like material chemical nature, charge on algae, and surface free energy . These parameters measure the ability of a surface to interlink with other materials by interactions that highly depend on interfacial surface energies . The hydrophilic nature of SPMA monomer leads to the hydration layer on the surface of material that resulted in low algal biofilm formation on the surface . Higher concentration of SPMA monomer also caused high surface energy thus showing minimum adhesion of algal cells .
The adhesions of Dictyosphaerium algae on P(SPMA-co-MMA) copolymers were decreased due to electrostatic repulsion that originated as a result of similar negative charges on the cell membrane of Dictyosphaerium algae and copolymer . Greater repulsion upon algal species Dictyosphaerium and minimum algal adhesion on surface were demonstrated in PSM50 and PSM40 due to higher negatively charged content of SPMA monomer as compared to PSM30 and PSM20 .
P(SPMA-co-MMA) copolymers were successfully synthesized by free radical polymerization with varying wt% of methyl methacrylate (MMA) and 3-sulfopropyl methacrylate (SPMA) monomers. These copolymer samples PSM50, PSM40, PSM30, and PSM20 were transparent while percent transmittance was increased by increasing MMA contents from 50% (PSM50) to 80% (PSM20). However, copolymer sample PSM60 has lost transparency owing to low contents of MMA, i.e., 40%. Water contact angle values of copolymers were varied from 20° to 65o by varying contents of hydrophilic SPMA monomer and hydrophobic MMA monomer. Surface energy of the synthesized copolymers ranged from 57 mJ/m2 to 70 mJ/m2. These copolymers have exhibited good antifouling activity against bacteria E. coli and S. aureus and against microalgae Dictyosphaerium. The transparent antifouling polymers have shown low bacterial and algal biofilm formation with increasing content of SPMA monomer due to electrostatic repulsion between bacteria and polymers. SEM images showed rupturing of the bacterial cell wall due to hydration and decrease in pH which enhanced pressure on the outer membrane of bacteria. After biofilm formation, a slight decrease in transparency was observed around 2-8% of copolymer samples due to the difference in adhesion capacity of microorganisms on different hydrophilic materials. Algal biofilm of Dictyosphaerium sp. has exhibited a low adhesion level owing to electrostatic repulsion between microalgae and anionic copolymers. PSM50 had more hydrophilicity and greater negatively charged sulfonated group of SPMA monomer that lead to more repulsion and low settlement of algae on the polymer surfaces. These tailor-designed P(SPMA-co-MMA) copolymers have exhibited significantly higher transparency and inhibit biofilm formation on the surface that make them promising candidate materials for various applications including optronics in aquatic media, healthcare, and biotechnology.
The data used to support the findings of this study is included within the article.
Conflicts of Interest
The authors declare no conflict of interest.
The authors are grateful to the National University of Sciences and Technology Research Directorate for financial support. Dr. Nasir M. Ahmad acknowledges the support of HEC, NRPU, through Project No. 3526.
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