Review Article

Adding Handles to Optimize Manual Box Handling

Table 2

Used handles dimension, boxes’ characteristic, type of the measurements, body regions evaluated, and relevant findings.

TrialHandles DimensionBoxes’ characteristicMeasurements Body partResult

Handles Design
Drury et al, 1980-17 types: 5 cylindrical, 1 rope and 1 flat circle42.5x20.0x39.5Scale of working time durationNot reportedThe recommendation was cylindrical handles with metal counterpart.
Drury et al, 1980-214 types with different diametersnot reportedDynamometer, Comfort scale (Salvaterra and Chiusano 1978)Not reportedThe optimum diameter related was at 31 to 38mm.
Deeb et al, 1986-1 Wood handles with 2,5cmX10 and diameter of 2.5 cm. 39.5x21.5x42.5Borg scale (Borg 1962)All body The results show that there were no differences in the variables between the forms of handle (straight or curved). Already the smallest thickness of the handle had a negative impact on variables
Deeb et al, 1986-2 Curve handles thick 150mm and forwarded to the radio40.0x40.0x40.0Gravity roller conveyor system, cameras, Beckman Dynographic, Borg scale (Borg 1962)Elbow, wrist and spineHandle shape was not significant for any of the variables. Handle position symmetrical had a significant effect on both elbow angles, left wrist angle, and disc comprehensive force.

Handles position
Coury et al, 198210 types coupled in different positions40.0x40.0x40.0; 40.0x40.0x50.0; 45.0x40.0x45.0; 50.0x40.0x40.0; 50.0x40.0x50.0dynamometer, Beckman model, Borg scale (Borg 1962)Hands The force production decreasing as the handles was used. The HR measures and the subject’s perception of effort were similar with higher values in the symmetric handles in the top of the box. The recommendations varied according to the handle combination 1, 2 and 4
Deeb et al, 19859 types coupled in different positions40.0x40.0x40.0dynamometer and camera, Borg scale (Borg 1962), Corlett and Bishop’s (1976) scale, Body part discomfort severity (BPDS)All body Handle positions 3/8 and 6/8 give clearly lower heart rates than the other positions for handling in floor and waist levels and the symmetrical positions (2/2 and 8/8) for heavy containers near floor level. Handle angle should be about 70° for all handles. Although the positions 3/8 and 6/8 are preferred in the subjective scales, symmetric grip has lower power peaks.
Drury et al, 1986 - 15 types in different positions40.0x40.0x40.0Films and Beckman Model R611 polygraphUpper limbsOptimum box handle positions were 6/8, 3/8 for most lifts. Position 2/2 was useful for heavy boxes at floor level.
Drury et al, 1986 - 29 types coupled in different positions40.0x40.0x40.0Beckman Model R611 polygraph, Borg scale (Borg 1962), Body part discomfort frequency. Body part discomfort severity (Corlett 1976).Trunk, arms and legsFor the floor level symmetrical handles position 2/2 was better. For handling to the waist and to the shoulder level handle position 3/8 was better, while for the largest distance from the floor to the shoulders levels handle position 3/7 had lower reports of discomfort and HR measurements. The handle position 6 was adequate at 60 degrees of angulation while at hand position 8 indicated 50 degrees of angulation. Benefit of symmetry only for lower handling conditions and asymmetry for the other handling levels.
Ciriello et al, 1993Wood handles (7.8x4.2 cm) in the top edges of the boxCardboard: s,m,l. Plastic: 6 dimensionsDynamometer, bicycle ergometer, Psychophysical scale (Ciriello e Snook 1983)TrunkThe handles provide greater MAW except at the lowest height and does not interfere in HR and VO2. The size and combination tasks didn’t affect the MAW.
Shih et al, 19976 diameters: 25.4 mm, 31.8 mm, 38.1 mm, 44.5 mm, 50.8 mm and 57.2 mm. 6 handle angles: radial 20°, 10°, neutral, ulnar 10°, 20° and 30°25x20x35Psychophysical scale, AHP 9-point scale (Saaty, 1980.HandsThe authors recommended handle diameter with 31mm and neutral handle angle.
Davis et al, 19988.9x2.5cm in the center side of the boxS: 30.5x40.6x20.3. L: 30.5x49.5x27.5Lumbar Motion Monitor, EMG, force platform, EGMSpineHandle coupling and pallet region were found to significantly influence both
anterior-posterior shear as well as compression forces. Handles reduced the lateral shear forces in the lower regions. The importance of handles was specially in the lower regions of the pallet deposition. They concluded handles should be adopted.
Marras et al.19998.9x2.5S 20.3x40.6x30.5 L28.0x49.5x30.5lumbar monitor motion, EMG, force platformSpineThe inclusion of handles had an effect similar to reducing the box weight by 4.5 kg, whereas box size did not effectively in the spine loading.
Ando et al, 2000(1) handle type: upper edges of the box. (2) Bottom type: bottom edges on either side. (3) Oblique type: holding the left lower proximal corner and the right upper distal corner 29 cm long, 24.5 cm wide, 23 cm high and 10 kg weightDynamometer; Borg scaleArms, shoulders, back, and thighs In dynamic lifting Handle type lifting was recommended while in isometric effort oblique type was better.
Jung et al, 201011.5x 2.5 x3.8 to 5cm to the box’s upper border, in the middle and 5 cm to the box’s lower border30.0x30.0x30.0; 40.0x40.0x40.0; 50.0x50.0x50.0; 60.0x60.0x60.0 Body part discomfort frequency (Corlett 1976).Neck, shoulder, back, elbow, hand, thigh, knee, ankleIt was recommended that a box provides a handle according to its relevant position, depending on size and manual handling condition.
Silva et al, 20129 x 427.0x47.0x53.0Electrogoniometers and filmsUpper limbsThe majority of the workers used the cutouts, either symmetrically or asymmetrically. The use of the bottom surface was reported mainly when heavier boxes (10kg) were handled. The preference for upper grip were shown handling light boxes (4.2 kg).
Silva et al, 2013Two bilateral cutouts (12x4 cm, 5 cm) below the upper edges and two others inserted under in the box surface44.0x31.0x31.5EMG, EGM, INC, camera, perceived comfort and grip preferenceUpper limbsThe use of box adapted with handles decrease musculoskeletal load in both measurements. The preference was according handing heights.
Nogueira et al, 2016Two bilateral cutouts (12x4 cm, 5 cm) below the upper edges and two others inserted under in the box surface44.0x31.0x31.5EMG, EGM, INC, camera, perceived comfort and grip preferenceUpper limbsThe mainly biomechanics effects were identified for inexperienced subjects. Both groups preferred handling tasks using handles.