Case Reports in Dentistry

Case Reports in Dentistry / 2021 / Article

Case Report | Open Access

Volume 2021 |Article ID 7027701 | https://doi.org/10.1155/2021/7027701

Farnoush Mohammadi, Abbas Azari, Nariman Nikparto, Heliya Ziaei, "Reconstruction of the Occipital and Parietal Congenital Defect with 3D Custom-Made Titanium Prosthesis: A Case Report with Four and a Half Years of Follow-Up and a Brief Review of Literature", Case Reports in Dentistry, vol. 2021, Article ID 7027701, 6 pages, 2021. https://doi.org/10.1155/2021/7027701

Reconstruction of the Occipital and Parietal Congenital Defect with 3D Custom-Made Titanium Prosthesis: A Case Report with Four and a Half Years of Follow-Up and a Brief Review of Literature

Academic Editor: Consuelo Amantini
Received11 May 2021
Accepted25 Aug 2021
Published20 Oct 2021

Abstract

Management of patients with congenital skull defects requires a multidisciplinary approach. Considering the defect’s location and size, brain protection, and the cosmetic outcome makes such reconstructions challenging. Due to limited resemblance to skull contour and donor site morbidity of autogenous bone grafts, alloplastic materials are widely used for skull reconstructions. Titanium alloys have proper strength values, low infection rates, favorable osseointegration property, and excellent marginal adaptability when manufactured by computer-aided design (CAD) and computer-aided manufacturing (CAM). A 13-year-old female patient presented with congenital defects at the superior third of occipital bone and posterior thirds of the bilateral parietal bones. On CT scan, the exact size and shape of the defect were determined. Using CAD/CAM, a 3D virtual model of the prosthesis was designed and then printed with titanium alloy (TiAl6V4) via additive manufacturing method. The prosthesis was placed on the defect in a total surgery time of only 90 minutes. On 4.5 years of follow-up, the contour of the skull was ideal and the skin over the defect and neurologic status was intact. Due to their biocompatibility and rigidity, custom-made titanium prostheses are promising options for reconstructing complex skull defects.

1. Introduction

Skull defects are mainly due to congenital deformities, trauma, infection, or malignancy. Considering the location and size of the defect, along with brain protection and the cosmetic outcome, it makes such reconstructions challenging [1].

Autogenous bone grafts are assumed to be the gold standard for osseous reconstructions due to their immunocompatibility and low infection rates; however, donor site morbidity and lack of resemblance to skull contour are important drawbacks that limit their usage for the reconstruction of complex skull defects [2].

Due to these limitations, alloplastic materials that are biocompatible, inert, sterilizable, lightweight, noncarcinogenic, and cost-effective can be the option of choice for these reconstructions [3].

Whether prefabricated or custom-made, alloplastic materials are mainly made from titanium or polymathic methacrylate (PMMA) [3]. PMMA is economically affordable [3, 4]; however, it is not as strong as titanium [5]. Moreover, PMMA prostheses are more prone to infection, local irritation, foreign body reaction, and thermal damage during polymerization in the case being used as a cement for prosthesis adaptation. Furthermore, due to the native tissue ingrowth, prosthesis removal may be challenging [6].

Titanium alloys are amongst the most popular metals used in reconstructive procedures due to their high strength, biocompatibility, excellent contour, rigidity, low infection rate, favorable osseointegration property [7, 8], and excellent marginal adaptability, which can precisely fit into the complex geometry of skull defects, especially when 3D printed with CAD/CAM. These 3D-printed prostheses also have fewer radiographic artifacts in comparison to titanium meshes [9]. However, they are more expensive to design and manufacture [10].

Hence, the authors present a case of congenital skull defect with a history of several unsuccessful surgical treatments aimed at restoring the contour of skull. She was successfully treated with a 3D custom-made CAD/CAM titanium implant. For this reconstruction, the total surgery time was 90 minutes, which is 70% less than that of conventional cranioplasty procedures. Moreover, on 4.5 years of follow-up, excellent contour and the aesthetic outcome were evident.

2. Presentation of Case

The patient was a 13-year-old female with congenital skull defects at the superior third of occipital bone along with the posterior thirds of the bilateral parietal bones. Upon physical examination, the neurologic status was intact, and she did not have growth retardation. The genetic analysis showed no hereditary syndromes. She had her first reconstructive surgery in May 2008, at the age of 4 years, when the defect was bridged with a titanium mesh plate. Ever since that surgical treatment, she developed relentless petit mal seizures which were refractory to medications. The plate became exposed three months later, and she underwent several debridements in the following year, till the mesh was totally removed at the age of 5 leading to the resolution of seizures. She had not received any other medical treatment until the age of 13 when she was referred to our institution.

Because no further skull growth was expected [11], the patient was a candidate to receive the definitive prosthesis. A preoperative CT scan was obtained to determine the exact size and shape of the defect (Figure 1(a)). With CAD/CAM, a 3D virtual model of the prosthesis was designed and manufactured to match the borders of defect and provide ideal contour. The titanium alloy (TiAl6V4) was used to manufacture the prosthesis by implementing 3D printing via additive manufacturing method (Figures 1(b) and 1(c)).

For placing the prosthesis, bicoronal approach with subperiosteal dissection on the surrounding bony areas was performed. Extreme caution was exercised not to penetrate the dura during dissection between the galea and dura. The defect was totally exposed, and the dura remained intact. Then, the prosthesis was placed over the dura and fixed to the surrounding bone with titanium 2.0 mm miniplates. The ideal marginal adaptability and contour are shown in Figure 2. The incision was closed in three layers, taking care to approximate the tissues in a tension-free manner. The patient received intensive care for 24 hours and was discharged in the following week. On 4.5 years of follow-up (Figure 3), the skin over the defect remained intact with no signs of inflammation or neurologic deficits.

3. Discussion

Reconstructing complex skull defects is a challenge in craniomaxillofacial surgery. Major skull defects cannot be addressed with autografts since the contour of the skull is not similar to the common osseous donor sites such as the fibula, Iliac, or ribs [2]. Therefore, these defects may be best managed with a customized prosthesis. The 3D-printed PMMA or titanium prostheses were reported to have favorable outcomes. PMMA acrylic prostheses are more susceptible to infection [12] and tissue necrosis, which not only necessitates prostheses removal [13] but also jeopardizes the soft tissue over the defect, making further reconstructions more challenging [4]. Jaberi et al. reconstructed 70 patients with PMMA custom-made implants and reported a 24% complication rate [14].

To date, titanium is the most biocompatible material available in which the rigidity, anti-inflammatory, and antibacterial nature of this metal has made it the option of choice.

Conventional cranioplasty surgeries with prefabricated prostheses or titanium meshes usually take 4-5 hours due to the trial-and-error procedures to achieve a good fitness of the implant. By CADs, the complete procedure of the surgery is preplanned, and a customized prosthesis with excellent contour and fitness can be produced before the surgery. Therefore, not only there is no need for prosthesis adjustment during surgery but also the surgery time decreases considerably, and the outcome improves remarkably. By such a decrease in surgical time, the risk of postoperative complications such as severe pain, infection, and wound dehiscence decreases substantially. Our entire surgery lasted 1:30 hours which is approximately 70% less than conventional cranioplasty surgeries. Moreover, Saldarriaga reported the same, 85% reduction in surgery time with the similar method [15].

To get a deeper understanding, a literature review was performed. Two authors (N.N. and H.Z.) independently conducted the electronic searches using Ovid MEDLINE/PubMed, Scopus, EMBASE, Google Scholar (first 200 results), and Cochrane Database, including articles published in March 2021. Alloplastic, titanium, and cranioplasty were used as keywords. The bibliographies of included studies were also searched for relevant articles. Preclinical studies, papers not describing cranioplasty techniques, and studies not reporting follow-up durations were excluded. Figure 4 shows the PRISMA flowchart of selection criteria for this review. Finally, 11 studies with 214 reported cases were included. Table 1 shows the extracted data, and Table 2 reports the analyses of data obtained from the included studies.


Num.Author/yearPatientsGenderAgeLocationTitanium implant typeFollow-upPost op complication

11998/E. Heissler [16]1512 male/3 female21-35 yearsNot mentionedSolidMean 16.6 months1 infection, 1 convulsion upon drainage removal
21999/J.JOFFE [17]141Not mentioned6-67 yearsNot mentionedSolid6 weeks to 1 year1 failure
32009/Mario Cabraja [13]26Not mentioned35.616 (frontotemporoparietal), 4(bifrontal), 3(frontal), 2(temporal), 1(frontoparietal)SolidMedian 8.1 yearsA transient palsy of the frontal ramus of the facial nerve postoperatively just in 1 case
42010/Jules Poukens [18]1Not mentionedNot mentionedUnilateral frontotemporoparietalSolidNMNo
52011/H. Sudhoff [9]1Male48Unilateral parietal, sphenoid, frontal, orbital rim, ethmoid, maxillary, zygomatic, nasal bonesSolid1 weekNo
62011/Juan Felipe Isaza Saldarriaga [15]1Male13Unilateral frontoparietal areaSolid4 monthsNo
72014/S.A. Eolchiyan [19]4Female24Left fronto-orbital regionSolidMean 4.4 yearsNo
Male44Right parietal-temporal regionSolidMean 4.4 yearsNo
Female23Left fronto-orbital regionSolidMean 4.4 yearsNo
Female23Both side frontal regionSolidMean 4.4 yearsNo
82015/Hyung Rok Cho [10]3Female41Left parieto-occipital area extended to right parietal areaPorous6 monthsNo
Female32Right frontotemporoparietal areaPorous6 monthsNo
Female21Left parietotemporal areaPorous2 monthsNo
92018/Jae Yoon Kim [20]1Male36Unilateral forehead and glabella areaSolid6 monthsNo
102019/Seong Hwan Kim [21]2Male55Right parietotemporal areaSolid1 yearNo
Male33Right temporal areaSolidNMNo
112019/Champeaux C [22]1912 male/7 female6: right side, 9: frontal side, 4: left sideSolidMean 1.2 year31.6%: early postoperative complications, 1 lost to follow-up, 1 prosthesis removal, 63.1% no complication


N214

Sex
 Female7.47%
 Male14.02%
 Not mentioned78.50%
Age
Follow-up
Complication rate5.61%

According to the results, the complication rate for titanium prosthesis reconstruction is relatively low. Among 215 cases with follow-up periods from 1 week to 8 years, 12 (5.6%) post-op complications and 2 (0.9%) prosthesis failures were reported. All studies reported excellent contour, acceptable rigidity, and high patient satisfaction rates. This rate of complications is by far more acceptable than that of PMMA prostheses.

The expenses of custom-made titanium implants are relatively high; however, the benefits definitely outweigh, such as decreased surgical time, shorter recovery and hospitalization, fewer postoperative complications, and less need to further corrective surgeries.

4. Conclusions

In conclusion, custom-made titanium implants can be considered the treatment of choice, which offers predictable aesthetic outcomes for the reconstruction of complex skull defects, with the low rate of complications and high aesthetics and patient satisfaction outcomes.

Conflicts of Interest

The authors declare that there is no conflict of interest regarding the publication of this paper.

Acknowledgments

The authors wish to acknowledge Mr. Ahmad Bereimipour for his assistance in journal selection.

References

  1. D. Lindner, K. Schlothofer-Schumann, B.-C. Kern, O. Marx, A. Müns, and J. Meixensberger, “Cranioplasty using custom-made hydroxyapatite versus titanium: a randomized clinical trial,” Journal of Neurosurgery, vol. 126, no. 1, pp. 175–183, 2017. View at: Publisher Site | Google Scholar
  2. G. F. Rogers and A. K. Greene, “Autogenous bone graft,” The Journal of Craniofacial Surgery, vol. 23, no. 1, pp. 323–327, 2012. View at: Publisher Site | Google Scholar
  3. E.-K. Park, J.-Y. Lim, I.-S. Yun et al., “Cranioplasty enhanced by three-dimensional printing,” The Journal of Craniofacial Surgery, vol. 27, no. 4, pp. 943–949, 2016. View at: Publisher Site | Google Scholar
  4. P. Simon, J. Mohan, S. Selvaraj, B. S. Saravanan, and P. Pari, “Craniofacial prosthetic reconstruction using polymethyl methacrylate implant: a case report,” The Journal of Indian Prosthodontic Society, vol. 14, no. S1, pp. 303–307, 2014. View at: Publisher Site | Google Scholar
  5. J. Y. Kim, B. K. Jung, Y. S. Kim, T. S. Roh, and I. S. Yun, “Forehead reconstruction with a custom-made three-dimensional titanium implant in a Parry-Romberg syndrome patient,” Archives of Craniofacial Surgery, vol. 19, no. 2, pp. 135–138, 2018. View at: Publisher Site | Google Scholar
  6. S. Aydin, B. Kucukyuruk, B. Abuzayed, S. Aydin, and G. Z. Sanus, “Cranioplasty: review of materials and techniques,” Journal of Neurosciences in Rural Practice, vol. 2, no. 2, pp. 162–167, 2011. View at: Publisher Site | Google Scholar
  7. A. M. Shah, H. Jung, and S. Skirboll, “Materials used in cranioplasty: a history and analysis,” Neurosurgical Focus, vol. 36, no. 4, article E19, 2014. View at: Publisher Site | Google Scholar
  8. Y. B. Roka, “Review of the history of materials used with experience with bone cement cranioplasty,” Nepal Journal of Neuroscience, vol. 14, no. 1, pp. 7–13, 2017. View at: Publisher Site | Google Scholar
  9. H. Sudhoff, H. J. Hoff, and M. Lehmann, “Skull repair after major crush injury,” Case Reports in Otolaryngology, vol. 2011, Article ID 749250, 3 pages, 2011. View at: Publisher Site | Google Scholar
  10. H. R. Cho, T. S. Roh, K. W. Shim, Y. O. Kim, D. H. Lew, and I. S. Yun, “Skull reconstruction with custom made three-dimensional titanium implant,” Archives of Craniofacial Surgery, vol. 16, no. 1, pp. 11–16, 2015. View at: Publisher Site | Google Scholar
  11. S.-W. Jin, K.-B. Sim, and S.-D. Kim, “Development and growth of the normal cranial vault: an embryologic review,” Journal of Korean Neurosurgical Society, vol. 59, no. 3, pp. 192–196, 2016. View at: Publisher Site | Google Scholar
  12. J. D. Oliver, J. Banuelos, A. Abu-Ghname, K. S. Vyas, and B. Sharaf, “Alloplastic cranioplasty Reconstruction,” Annals of Plastic Surgery, vol. 82, no. 5S, pp. S289–S294, 2019. View at: Publisher Site | Google Scholar
  13. M. Cabraja, M. Klein, and T. N. Lehmann, “long-term results following titanium cranioplasty of large skull defects,” Neurosurgical Focus, vol. 26, no. 6, article E10, 2009. View at: Publisher Site | Google Scholar
  14. J. Jaberi, K. Gambrell, P. Tiwana, C. Madden, and R. Finn, “Long-term clinical outcome analysis of poly-methyl-methacrylate cranioplasty for large skull defects,” Journal of Oral and Maxillofacial Surgery, vol. 71, no. 2, pp. e81–e88, 2013. View at: Publisher Site | Google Scholar
  15. Saldarriaga, “Design and manufacturing of a custom skull implant,” American Journal of Engineering and Applied Sciences, vol. 4, no. 1, pp. 169–174, 2011. View at: Publisher Site | Google Scholar
  16. E. Heissler, F. S. Fischer, S. Boiouri et al., “Custom-made cast titanium implants produced with CAD/CAM for the reconstruction of cranium defects,” International Journal of Oral and Maxillofacial Surgery, vol. 27, no. 5, pp. 334–338, 1998. View at: Publisher Site | Google Scholar
  17. J. Joffe, M. Harris, F. Kahugu, S. Nicoll, A. Linney, and R. Richards, “A prospective study of computer-aided design and manufacture of titanium plate for cranioplasty and its clinical outcome,” British Journal of Neurosurgery, vol. 13, no. 6, pp. 576–580, 1999. View at: Publisher Site | Google Scholar
  18. J. Poukens, P. Laeven, M. Beerens et al., “Custom surgical implants using additive manufacturing,” Digital Dental News, vol. 4, no. 1, p. 72, 2010. View at: Google Scholar
  19. S. A. Eolchiyan, “Complex skull defects reconstruction with САD/САМ titanium and polyetheretherketone (PEEK) implants,” Zhurnal voprosy neirokhirurgii imeni NN Burdenko, vol. 78, p. 3, 2014. View at: Google Scholar
  20. R. S. Leão, J. R. S. Maior, C. A. A. Lemos et al., “Complications with PMMA compared with other materials used in cranioplasty: a systematic review and meta-analysis,” Brazilian Oral Research, vol. 32, 2018. View at: Publisher Site | Google Scholar
  21. S. H. Kim, S. J. Lee, J. W. Lee, H. S. Jeong, and I. S. Suh, “Staged reconstruction of large skull defects with soft tissue infection after craniectomy using free flap and cranioplasty with a custom-made titanium mesh constructed by 3D-CT-guided 3D printing technology,” Medicine, vol. 98, no. 6, article e13864, 2019. View at: Publisher Site | Google Scholar
  22. C. Champeaux, S. Froelich, and Y. Caudron, “Titanium three-dimensional printed cranioplasty for fronto-nasal bone defect,” The Journal of Craniofacial Surgery, vol. 30, no. 6, pp. 1802–1805, 2019. View at: Publisher Site | Google Scholar

Copyright © 2021 Farnoush Mohammadi et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.


More related articles

 PDF Download Citation Citation
 Download other formatsMore
 Order printed copiesOrder
Views161
Downloads157
Citations

Related articles

Article of the Year Award: Outstanding research contributions of 2020, as selected by our Chief Editors. Read the winning articles.