Abstract

In recent years, the use of presprouted setts (MPB, which stands for “mudas pre-brotadas” in Portuguese) to establish commercial sugarcane nurseries has grown in Brazil. MPB and single-bud setts (SBS) have the advantage of requiring less planting material and enabling a higher multiplication rate of the source material as compared with the conventional multibud sett (MBS) planting system. Sugarcane breeding programs could also potentially benefit from the precise spacing afforded by MPB or SBS planting materials, by reducing trial variability. However, the effect of planting material type on the performance ranking and consequent selection of sugarcane clones in a breeding program has not been previously investigated. We present results on possible interactions between genotype and the type of planting material (MPB, MBS, or SBS) on key performance parameters, like sugar content, cane yield, and sugar yield, in the context of the intermediate phase of a sugarcane breeding program. Our results indicate that trial quality does not necessarily improve with the use of MPB or SBS planting materials and that type of planting material has a significant effect on the ranking of sugarcane genotypes, and this needs to be taken into consideration when considering the use of new planting technologies in breeding trials of vegetatively propagated crops such as sugarcane.

1. Introduction

Sugarcane is a vegetatively propagated crop. Manual planting of multibud setts (MBS) is the traditional planting material used in the planting of commercial nurseries and production fields. To minimize the risk of gaps in the resultant stand, manual planting rates are high (15–21 buds/meter), corresponding to 11–14 tonnes (T) of planting material/hectare (ha). With mechanized planting, the amount of planting material used is even larger, reaching levels greater than 20 T/ha. Sugarcane production costs have increased due to increased labor and agricultural input costs, with the cost of planting material accounting for almost 25% of operational production costs [1]. The large quantity of planting material required in traditional planting systems also leads to problems with logistics, storage, and loss of bud viability.

New planting systems have been developed to overcome some of the disadvantages of traditional methods. The presprouted seedling (MPB) planting system allows for a reduction in the quantity of planting material and better control of seedling vigor [26]. Another planting system (Plene™) developed by Syngenta uses 5 cm, single-bud setts (SBS) treated with a pesticidal slurry [7]. Bud chips are also a promising alternative for reduction of sugarcane production costs, although improvement of survival rates and plant vigor under field conditions is needed [8].

Genetic improvement of sugarcane is based on the selection and cloning of superior genotypes of segregating populations obtained through sexual crosses between different individuals [9]. Different methodologies have been used in the selection of individuals in the early stages of sugarcane breeding: mass selection [9], Australian sequential selection [10], modified sequential selection [11], and individual simulated best linear unbiased prediction (BLUP) [12, 13], among them. After the initial seedling phase, selection is based on planting clonal setts, as MBS, in plots that are assessed for key agronomic attributes. As selection progresses, the size of the plot and the number of replicates per clone increase, which allows better assessment of the materials under selection.

Sugarcane breeding trials could benefit from using planting systems that increase efficiency and data quality. Higher trial data quality could result from more precise spacing in trial plots. Planting systems with the potential to do more replications in early breeding stages due to more efficient utilization of scarce planting material would provide an additional benefit. However, planting system modifications have the potential to affect the ranking and consequent selection of genotypes, since experimental results of important performance attributes such as yield and sugar content could differ depending on the planting system used. Studies on intrarow spacing and number of buds per sett in commercial varieties [14] and optimal planting rates using whole stalks for different varieties have been reported [15]. However, to date and to our knowledge, there have been no reports in the literature about the effect of presprouted seedling (MPB) or single-bud setts planting materials on clonal selection in sugarcane breeding programs.

In the present study, we evaluate potential interactions between genotypes and the type of planting system and whether the type of planting material has an effect on trial data quality.

2. Materials and Methods

2.1. Trial Design

Three types of planting material were tested: 3-4 bud setts (MBS—conventional method), presprouted seedlings (MPB), and 5 cm, single-bud setts (SBS). All planting materials were generated from selected healthy stalks harvested approximately 9 months after planting.

All three types of planting material were planted at a single location in three different adjacent trials. All trials were in a randomized complete block design with 3 replicates. Plots consisted of two 10 m rows spaced 1.5 m apart. Adjacent plots were spaced 3 m apart along their length.

The same genotypes (cultivars and clones; see Table 1) were planted in each of the 3 different trials, adjacent to each other. Clones were part of the 3rd stage of the selection process of the Syngenta sugarcane breeding program. This stage is the first one in which replicates are used and plot weight is directly measured following mechanical harvesting.

The process for making and planting the different types of planting materials is described below and in the accompanying figures (Figures 13). In all cases, supplemental irrigation was applied until the crop stand was well established.

2.1.1. Presprouted Setts (MPB)

Eight-month-old sugarcane stalks were harvested and 5 cm, single-bud setts were cut and planted in soil mix. The resultant sprouted seedlings were manually planted in the field trial after 50 days at an intrarow spacing of 0.5 m.

2.1.2. Single-Bud Setts (SBS)

Ten-month-old sugarcane stalks were harvested, and 5-cm, single-bud setts were cut and treated with a slurry consisting of industrial proprietary treatment. Subsequently, these were planted manually in the field at a rate of 8 single-bud setts per meter.

2.1.3. Multibud Setts (MBS): Conventional Method

Ten-month-old sugarcane stalks were harvested manually and placed in row furrows. These were cut with a machete in the furrow into 30–40 cm pieces, as per conventional manual cane planting practice.

The 3 field trials were planted in a single week in April 2014. Fertilization and cultural practices followed conventional commercial practice and were the same for all trials. Evaluations of sugarcane agronomic parameters were made over two harvest cycles (plant cane and 1st ratoon). In August 2015, a sample of 10 stalks per plot was subjected to laboratory POL analysis (a measure of sugar content). Subsequently, in the same month, the trial was mechanically harvested and whole, individual plots were weighed to estimate TCH (tonnes cane per hectare). From the POL and TCH parameters, the TPH (tonnes POL per hectare) was calculated for the plant cane harvest. It was not possible to measure POL in the 1st ratoon harvest, but in May 2016, the Brix of 5 stalks per plot was taken and averaged. Mechanized harvesting and weighing of trial plots were conducted in June 2016. Thus, Brix, TCH, and TBH parameters (tonnes Brix per hectare) were estimated for the 1st ratoon harvest.

2.2. Statistical Analysis

Analysis of variance was done by planting material (MPB, SBS, and MBS) and harvest cycle (plant cane, 1st ratoon), considering the effects of genotype (26 clones and three varieties) and blocks (3 per planting material). For each of the three traits (POL or Brix; TCH; and TPH or TBH), the ratio between the largest and smallest mean residual squares was less than three. As a result, we performed joint analyses by traditional ANOVA and mixed model restricted maximum likelihood (REML)/best linear unbiased prediction (BLUP), in which planting material, harvest cycle, and blocks nested within planting material were fixed effects, and genotype, as well as genotypic interactions with planting material and harvest cycle, were random effects. A split-plot design was not used due to possible plot border effects resulting from different growth rates of different adjacent plant material types. As stated above, mean residual squares within each trial were similar; consequently, we performed a joint analysis by ANOVA (despite the absence of randomization), much as experiments across locations are analyzed.

Within each cycle (plant and ratoon cane), statistical modeling was done as for a split-plot design in time.

3. Results

Mean values of TPH_TBH were similar for the three planting material types tested (Table 2). Average POL and Brix were higher for SBS and MPB than for conventional MBS planting material, whereas average TCH for SBS was lower than that of the other two types of planting material. Average TCH for MPB and the conventional MBS planting material was quite similar, as previously observed by [16], who noted that MPB required less planting material. Regarding trial coefficients of variation (CVs), these were similar across trials, planting material type, and harvest cycles, being in general lower for POL_Brix. TCH CVs for MPB and SBS were slightly higher than for the conventional MBS planting type. For TPH_TBH, the plant cane average was higher for MPB, but no differences between the 3 planting material types were observed in the 1st ratoon. The CV for TBH was slightly lower in the conventional MBS planting type than for the other two.

Conventional analysis of variance (Table 3) points to highly significant effects of genotype () and of the interaction of genotype with planting material type () across the different parameters evaluated, indicating that rank ordering of genotypes could be affected depending on the planting material type used in the trial. However, harvest cycle and the interaction of harvest cycle with genotype also had a highly significant effect () on the parameters tested.

Random effect variances obtained using a mixed model (Table 4) show that genotype accounts for approximately 36–37% of the variability, which allows for selection of the best clones in a breeding program. Interactions of genotype with planting material type ranged from 2.7% to 7.1%: lower but significant () for POL_Brix and higher for TCH and TPH_TBH, indicating that planting material type has the potential to affect the rank order of clones in the selection process. Interaction of genotype with harvest cycle was significant (), as expected, since varieties in commercial sugarcane fields will also differ in their performance depending on harvest cycle that includes the environmental effects of growing season. There is also a weak interaction of harvest cycle with planting material type (; data not shown).

Predicted genotypic differences (PGDs) obtained in the mixed model (Tables 5 to 7) are presented to show differences in genotype ranking for each performance parameter, by planting material type. For each genotype, the expected genotypic value is the mean + PGD.

For TPH_TBH (Table 5), the MPB and SBS planting materials produced similar means () that were higher than those obtained with the MBS conventional planting material. Results with the 10 best genotypes show differences in rank ordering. For example, using conventional MBS planting material, the best clone was S09-0146, yielding 4.74 tonnes above the 15.57 TPH_TBH general average, and slightly surpassing the two RB variety checks. S09-0146 is ranked 3rd for TPH_TBH when planted as SBS, but is not among the top 10 genotypes when MPB is used as the planting material. Clone S09-0031 is ranked 4th just below the two RB checks when planted as MBS and is in the top 10 when MPB planting material is used, but not when planted as SBS. Similarly, S09-0122 is the top ranked clone when MPB planting material is used, suggesting good adaptation to this planting methodology, but is not in the top 10 when using the other planting methodologies. Among the checks, RB966928 was ranked 3rd when conventional MBS planting material is used, but 1st when MPB or SBS planting materials are used, whereas RB867515 did not perform well when SBS planting material was used.

For TCH (Table 6), the highest average yields were obtained from conventional MBS and MPB planting materials, with SBS planting material having a significantly lower () mean. In terms of rank, MPB and SBS methods improved the performance of check variety RB966928 while SBS leads to deterioration in performance of the RB867515 check. Among the clones, S09-0146 is again at the 1st place when conventional MBS and SBS planting materials are used, but at the 4th place using MPB, whereas clone S09-114 ranks 3rd with all 3 planting material types. The clone S09-0038, at the 4th and 5th place when planted as MBS or SBS, respectively, drops to the 9th place when MPB is used, whereas the clone S0-007, at the 4th place when the MPB planting material is used, drops to 11th with MBS and 22nd with SBS.

For POL and Brix (Table 7), means were significantly different () depending on the type of planting material, being higher (14.13) when SBS planting material was used; intermediate for MPB (13.45); and lowest for conventional MBS (13.00). Four clones showed higher POL_Brix than the RB966928 check: clones S09-0046 and S9-0122 ranked highest in POL_Brix but were not among the top 10 for TCH. On the other hand, clone S09-0146 which ranked high for TCH was not among the best clones for POL_Brix.

Results of the correlations between predicted genotypic differences (PDG; Tables 5 to 7) were used to evaluate correlations between the 3 different planting material types for the three performance parameters (Table 8). Correlations of 0.82–0.85 were observed when comparing conventional MBS and the MPB and SBS planting materials for POL_Brix, and when comparing conventional MBS with MPB for TCH. Slightly lower correlations (0.75–0.79) were observed when comparing conventional MBS with MPB and SBS for TPH_TBH, and for conventional MBS and SBS for TCH. Hence, there are relatively good but not perfect correlations between the conventional MBS and the SBS and MPB planting materials, possibly due to interactions between some genotypes and planting material type. Correlations between MPB and SBS were generally lower, ranging from 0.61 for TPH_TBH, 0.65 for TCH, and 0.76 for POL_Brix, possibly due to higher risks to stand establishment when using SBS planting materials.

4. Discussion

The observed CVs for the parameters analyzed (Table 2) were in line with those previously observed in the scientific literature. Couto et al. [17] evaluated the range of CVs observed in sugarcane experiments and concluded that the TCH and TPH parameters presented the highest CV ranges, whereas % sucrose presented the lowest. These authors also indicated that upper CV limits for good to high precision as being 10%, 15%, and 19% for % sucrose, TCH, and TPH, respectively. Using these numbers as a guide, in the present study, only the TCH in the SBS trial is higher than these limits, which indicates that trial quality was high enough to draw conclusions from this study. Although we observe lower POL and Brix CVs with the SBS and MPB planting material (Table 2), in general our data do not provide evidence that MPB or SBS planting materials decrease variability, and thus improve trial quality, in sugarcane breeding selection trials.

Conventional analysis of variance (Table 3) points to highly significant effects of genotype and harvest cycle, and also of the interaction of harvest cycle with planting material. Milligan et al. [18] also found that genotype by harvest cycle interaction was important for sugar yield and its component traits. In this study, the pooled variation due to genotype (Table 4) was found to be sufficient to select the top genotypes to advance to the next stage. We found a weaker but still significant interaction () of genotype by planting material, suggesting that the rank ordering of genotypes could be affected depending on the planting material type used in the trial. In contrast, planting material alone had a highly significant effect only on variation of POL_Brix. These results were verified by the differences in the rank ordering of clones we observed the TPH_TBH, TCH, and POL_Brix performance parameters (Tables 57).

Changes in rank order of genotypes can impact the effectiveness of clonal selection in sugarcane breeding. For example, the TPH_TBH parameter can be considered the most important one for selection in the intermediate phases of a program. Selection indices in different breeding stages vary by breeding program, as shown by [19]. In our breeding program, a 10 to 20% selection index was used in the third stage. A selection index of 20% from the trials described in this study, and considering data from 2 harvest cycles, would advance 6 clones to the next phase. If we consider conventional MBS planting material as the most relevant to the current commercial sugarcane planting practice, clones S09-0146, S09-0031, S09-0114, S09-0038, S09-0052, and S09-0140 would then be selected. However, of these 6 clones, only 4 (S09-0146, S09-0114, S09-0038, and S09-0052) would be advanced if using the SBS planting material, and only 3 (S09-0114, S09-0140, and S09-0031) would be advanced by using MPB planting material.

Orgeron et al. [15], studying whole stalks planting rating effect in 8 different genotypes, found no planting rate by genotype interaction for cane and sugar yield. Similarly, Netsanet and Tegene [14], comparing three different commercial varieties and their behavior in terms of intrarow spacing and buds per setts, found no significant interaction effect or spacing used on sugar and cane yield. On the contrary, what we found in the present study was that planting material type by genotype interaction is significant. The different conclusions between the studies possibly are due to the higher number of genotypes, and the genotypes per se, used in the present study and due to the different planting material used (MPB and SBS), compared with the other cited studies.

On an average, good correlations of performance parameter were observed between the different types of planting material. These correlations mask the significant effect on the ranking of individual clones in these trials. MPB and SBS planting methodologies have generated enormous interest in the Brazilian sugarcane industry and have undeniable advantages in terms of reduction of planting costs and material handling logistics. However, the use of these new planting methodologies in a sugarcane breeding program will result in likely selection of genotypes well adapted to the particular type of planting material used, but may not have the best agronomic performance if used in commercial plantings using other planting systems, such as the current conventional MBS planting system.

Our study indicates that trial quality does not necessarily improve with the use of MPB or SBS planting materials compared with the conventional MBS. Additionally, the type of planting material has a significant effect on the ranking of sugarcane genotypes. Because of that, when considering the use of new planting technologies in breeding trials of sugarcane, this needs to be taken into consideration for the selection of genotypes for cane yield and sugar parameters.

Data Availability

The data used to support the findings of this study are available from the corresponding author upon request.

Conflicts of Interest

The authors declare that they have no conflicts of interest.

Acknowledgments

The authors acknowledge the support of Syngenta Proteção de Cultivos Ltda in funding this work and Marcia de Macedo Almeida for her critical reviewing of the paper.