Tribological Properties of Carbon Nanotube and Carbon Nanofiber Blended Polyvinylidene Fluoride Sheets Laminated on Steel Substrates
Nanostructured carbon dispersed polymer nanocomposites are promising materials for tribological applications. Carbon nanofiber (CNF) and carbon nanotube (CNT) dispersed polyvinylidene fluoride (PVDF) nanocomposite was prepared by chemical synthesis route. Morphology and microstructure of well-dispersed CNF and CNT in PVDF were specified by scanning electron microscope and X-ray diffraction, respectively. Moreover, chemical and functional characteristics were examined by Raman spectroscopy and FTIR investigation. The friction coefficient of PVDF nanocomposite laminated on steel substrate decreased with an increase in the dispersed quantity of CNF and CNT. The friction coefficient of PVDF is approximately 0.27; however, the addition of carbon nanomaterial in PVDF will further decrease the friction coefficient between 0.24 and 0.17. This value was significantly less in CNT dispersed PVDF nanocomposite. This could be explained by easy shearing and rolling action contact interfaces.
Carbon has an extensive application in tribology for several years due to its corrosion resistive property, thermal stability, and outstanding mechanical behavior. Carbon materials which include fullerenes, CNT, CNF, graphene, and nanodiamond have incredible electrochemical properties. Moreover, they consist of both sp2 and sp3 carbon atoms which play a major role in instability . Recently, power economization is an important topic in research progress, and still, it is a challenge in engineering application. Diana et al. have reported that nearly one-third of fuel consumption in the automobile industry is spent towards overcoming friction . The natural consequences of tribological contacts are friction, frictional heat, and wear, and these consequences could be reduced by the incorporation of solid additives of low shear phase in bulk materials . Thereby, tribology optimization and improvement are an important strategy for reduction in fuel consumption.
The lubrication behaviors of C60 and C70 fullerenes were extremely great due to their spherical structure and strong intramolecular and weak intermolecular bonding . Further, Bhushan et al. [5, 6] investigated the hybrid method using fullerenes-silicon-coated substant to understand the friction and wear property. Subsequently, the results revealed that they provide a low friction coefficient. The addition of carbonous materials to metal significantly decreased the friction coefficient and wear rate . Furthermore, metal matrix composite has been embedded with carbon fiber or graphite which resulted in the decrement of friction coefficient and performs as a self-lubricant .
For the past two decades, extensive researches have been carried out on polymer matrix composite reinforced with graphene. Almost all the outcomes show that the inclusion of graphene in the composites tremendously improves its property [9, 10]. The shear resistance between the layers of graphene planes is weak, which slides easily under the tribological contacts helping to reduce the friction of graphene blended polymer . Polymer composites possess copious strength-to-weight proportions and pliability in material pattern , in which the physical attributes could be adjusted for satiating the high wear resistance and low friction.
References [13–15] are studies conducted to analyze the tribological performance of carbon nanocomposites. The friction coefficient of 1.0 wt % of CNT-Al2 O3 was achieved as 0.45–0.49 , 1.0 wt % of MWCNT with polyethylene oxide reached to 0.28 frictional coefficient , and CNT with polystyrene’s frictional coefficient was around 0.3 and graphene/SiC has been synthesized by attrition milling and hot isostatic pressing. Consequently, the frictional coefficient achieved was 0.396 .
Polymer is primarily used for several components which have been subjected to various advantages such as corrosion resistance, low friction, and vibration damping. Nevertheless, its thermal resistance and load carrying capability are feeble compared to metal and ceramics. To improve these properties, nano additives such as carbon black, carbon nanofiber (CNF), carbon nanotube (CNT), or graphene need to be included in the polymer for displaying exceptional mechanical, electrical, and thermal attributes . Moreover, it is known that CNF and CNT are useful solid additives to enhance the tribological attributes of the polymer [17, 18]. In the present study, functional crystalline PVDF is used to embed with solid micro/nanofillers. This could be useful for improving their functional properties suitable for engineering applications . It is reported that carbon-based nanofillers such as carbon black , CNTs , graphene, and graphene oxide  are suitable candidates with PVDF blending for the improvement of electrical conductivity, thermal conductivity, and dielectric constant of the material . Moreover, such composite itself has self-lubricating properties which reduce the friction and guarantee security contra damage and distortion . Micro- and nanoscale particle size of the carbon-based solid additives can easily enter between the sliding surfaces and prevent the direct asperity contact for the reduction of friction . These additives have high compressive strength which may provide high wear resistance. The improvement in static and dynamic friction, scratch resistance, and sliding wear was determined by varying the amount of carbon black blended with PVDF and polyethylene .
In this work, tribological attributes of PVDF with the inclusion of different percentages of CNF and CNT have been investigated. The chemical structure and functional groups of PVDF/CNF and PVDF/CNT were determined by Raman spectroscopy and FTIR analysis. The friction behavior of these composites has been correlated with chemical structure and functionalities.
2. Experimental Study
2.1. Material Synthesis
PVDF of molecular weight ∼180,000 with multiwall carbon nanotube (MWCNT) and carbon nanofiber (CNF) was used for synthesizing the PVDF/CNT and PVDF/CNF thin sheets. The outer diameter of the chemical vapor deposited MWCNT was 6–13 nm with an extent of 2.5–20 μm and chemical pureness was ˃99% for synthesizing the PVDF/CNT composite sheets. Moreover, iron-free graphitized CNF, composed of conical platelets with a diameter of 100 nm and length 20–200 µm, was used for synthesizing the PVDF/CNF sheets. DMSO (dimethyl sulfoxide) with pureness of ≥99% was used as a solvent for the PVDF pellet. Further, SDS (sodium dodecyl sulfate) and acetone were used to solubilize the solution. Further, PVDF pellets were dissolved in the DMSO at 70°C using a magnetic stirrer at 60 rpm for 30 minutes and fillers (CNT/CNF) were dissolved by acetone using a magnetic stirrer under room temperature with 60 rpm for 30 minutes in a covered bottle to avoid evaporation. The solution was sonicated for one hour to break the particles, and during sonication, the SDS was added to stabilize the fillers. By using the electrospinning technique, the thin sheets were obtained from the prepared solution. The ultra-fine thin sheet was obtained on the surface of the collector drum with the applied voltage of 26 KVolt. The dimension of the fabricated thin sheet is 100 mm × 100 mm with a thickness of 0.14 mm, as shown in Figure 1. All the above materials were supplied by Sigma Aldrich.
2.2. Material Characterization
The chemical structure of the PVDF/CNF and PVDF/CNT with different wt % was examined by a micro-Raman spectrometer (Andor SR-500i-C-R, = 532 nm) in room temperature and ambient pressure. The friction and wear behaviors of PVDF/CNF and PVDF/CNT sheets were calculated by ball-on-disc tribometer (Anton Paar, Switzerland), functioning in a linear-reciprocating manner. This was carried out by forming physical lamination of PVDF/CNF and PVDF/CNT sheets on diamond polished steel (316 LN) substrates. The roughness of steel was ignored due to sheets lamination. Tribology test criteria such as normal load, sliding speed, and length of linear track were maintained; i.e., 1 N, 2 cm/s, and 4 mm, accordingly. The tribology tests of these sheets were performed at room temperature and ambient pressure sliding against steel (100 Cr6) ball of 6 mm diameter with RMS roughness Rq∼45 nm.
3. Results and Discussion
SEM images of PVDF nano-thin sheet doped with CNF and CNT are shown in Figures 2(a) and 2(b), respectively. The images show a uniform distribution of liner grains in CNF doped PVDF, and this gives rise to the high conductivity of the sample . SEM images show that CNT is well dispersed in PVDF, and it is homogeneous and agglomeration-free.
Broadbands of D and G peaks, around 1340–1360 cm−1 and 1540–1580 cm−1, accordingly are illustrated in PVDF/CNF samples (Figure 4). The intensity and the shape of these bands are enhanced in 0.16 wt% PVDF/CNF sample. In PVDF/CNT, these bands are centered on 1350 cm−1 and 1580 cm−1 which indicate vibrational spectra of CNT. The G-band is an inherent attribute of carbon nanotubes concerning vibrations in all sp2 carbon materials . The foremost feature of the G-band is the attribute to Raman line shape.
The twain chief graphite bands exist in the Raman spectrum of MWCNT bundles in PVDF. The band at 1580 cm−1 (G band) bestowed to the in-plane vibration of the C-C bond. The G band is a tangential shear manner of carbon atoms that appertains to the stretching manner in the graphite plane . The band at 1341 cm−1 (D band) is stimulated by the existence of disorderliness in carbon schemes. In PVDF/CNT, the sp2 phase is ordered; however, the Raman peak showed that PVDF/CNF is made by an amorphous carbon structure. PVDF modes are noticed at 630 cm−1 and 840 cm−1, and these are attributed to CF2 vibration . A band at 840 cm−1 is visible because of the out of phase of CH2 rocking and CF2 stretching manner. These functions are chiefly observed due to the -phase of PVDF and are normal for the all-trans arrangement of the PVDF chains. All-trans arrangements are ascribed to the injury caused by inflammation in the amorphous areas. These bands are more enhanced in PVDF/CNT composite. This is clear evidence of chemical linkage between PVDF and CNT/CNF.
In the FTIR spectra, the β-phase of PVDF in PVDF/CNF is characterized by peaks at 840, 880, 1175, and 1276 cm−1 (Figure 5). An intense band at 1402 cm−1 agrees with the stretching vibration of C-H bonds when the bands positioned at 1276 cm−1 and 1174 cm−1 are ascribed to the vibration of C-F bonds .
These peaks are slightly shifted to higher and lower frequencies as compared to neat PVDF which indicates chemical linkage with CNF. This is well evidenced by strong bands of stretching modes of alkyl moieties formed at 2855 cm−1 (symmetric) and 2917 cm−1 (asymmetric) . This belongs to methylene groups (-CH2-) of PVDF. However, PVDF bands are highly shifted in PVDF/CNT composite which indicates chemical intercalation of PVDF with CNT. A strong peak in PVDF/CNT appears at 3270 cm−1, which is ascribed to the stretching vibration of hydroxyl (O-H), indicating adsorption of water and moisture in the composite .
3.1. Friction Properties
The value of the friction coefficient of neat PVDF is approximately 0.27. However, the friction coefficient of PVDF/CNT and PVDF/CNF is decreasing with an increase in CNT and CNF concentration, as shown in Figure 6. Moreover, this value is lower in PVDF/CNT nanocomposite.
This could be explained by an increase in the ordered sp2 phase in PVDF/CNT nanocomposite. This is well observed in Raman spectra. Ordered sp2 phase acts as an effective solid lubricant because of frail van der Waals forces acting betwixt the covalently bonded sp2 phase in the MWCNT structure. A weakly bonded sp2 plane easily shears and provides a low sliding friction coefficient .
Moreover, MWCNT rolls inside the contact which gives low resistance to rolling friction. Rolling and sliding resistance could be comparatively high in PVDF/CNF nanocomposite due to the absence of tube-like morphology and less ordered sp2 phase, respectively. Moreover, strong intercalation of PVDF with CNT could be an important reason for low friction. This is well studied by FTIR analysis. Wear resistance of the PVDF/CNF and PVDF/CNT is found to be extremely high and no wear was observed in the optical image, as shown in Figure 6. This could be explained by improvement in load-bearing capacity which is provided by the combination of flexible properties of the polymer and low sharable characteristics of CNF and CNT.
CNF and CNT dispersed PVDF nanocomposite was prepared by chemical synthesis for tribological investigation. Well-grown and well-dispersed CNF and CNT were obtained at optimized conditions. Characteristic β-phase of PVDF was obtained in XRD analysis. Raman spectroscopy showed characteristic Raman bands which confirmed the dispersal of CNT and CNF in PVDF. The functional qualities and linkage of CNF and CNT were well established with PVDF. The friction coefficient of PVDF was decreased with an increase in the dispersed quantity of CNF and CNT. The value of friction coefficient was significantly less in CNT dispersed PVDF which is associated with the rolling mechanism of contact interfaces. The content of CNF indeed has a better lubrication effect on PVDF polymer which significantly reduces the friction coefficient.
The experimental and characterization data used to support the findings of this study are included within the article.
Conflicts of Interest
The authors declare that they have no conflicts of interest.
The authors thank Dr. Niranjan Kumar, Institute for Physics of Microstructures, RAS, Russia, for the support.
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