Research Article

Value Stream Mapping of Rope Manufacturing: A Case Study

Table 2

Current state data for production processes.

DepartmentProcessing time (hours)Waiting time and non-value-added time (hours)Material handling time (minutes)Possible improvement

Warehouse01684
Twisting19.626.813
Stranding5.526.122
Braiding6.32.023.5Revise plant layout
Oven36.00.253
Splicing and packaging1.30.834.5
Shipping0.0480
Total value-added time 69 hours
Material handling time 20 minutes
Production lead time 8 days
Receiving order: shipping 36 days