Research Article
Parameter Study and Economic Efficiency Optimization for Laser Cladding with Wide-Band Fiber Laser
Table 2
Geometry parameters, corresponding powder efficiency (η), and deposition speed (Ds) of all the 27 clad tracks at different process parameters.
| No | Process parameters | Geometry parameters of cross-section | Economical indexes | P (W) | V (mm/s) | F (g/min) | Wb (mm) | Hb (mm) | Ab (mm2) | θ (°) | η (%) | Ds (mm3/s) |
| 1# | 1800 | 8 | 16.5 | 5.56 | 0.52 | 2.05 | 153.5 | 46.87 | 16.4 | 2# | 1800 | 10 | 16.5 | 5.43 | 0.26 | 1.08 | 151.5 | 30.87 | 10.8 | 3# | 1800 | 12 | 16.5 | 5.22 | 0.24 | 0.88 | 163.5 | 30.18 | 10.56 | 4# | 2100 | 8 | 16.5 | 5.81 | 0.42 | 1.78 | 153.2 | 40.70 | 14.24 | 5# | 2100 | 10 | 16.5 | 5.73 | 0.34 | 1.48 | 158.8 | 42.30 | 14.8 | 6# | 2100 | 12 | 16.5 | 5.58 | 0.23 | 0.93 | 151.0 | 31.90 | 11.16 | 7# | 2400 | 8 | 16.5 | 5.94 | 0.46 | 2.01 | 156.6 | 45.96 | 16.08 | 8# | 2400 | 10 | 16.5 | 5.91 | 0.35 | 1.61 | 156.9 | 46.02 | 16.1 | 9# | 2400 | 12 | 16.5 | 5.83 | 0.27 | 1.26 | 159.6 | 43.22 | 15.12 | 10# | 1800 | 8 | 22.5 | 5.61 | 0.54 | 2.23 | 155.0 | 37.39 | 17.84 | 11# | 1800 | 10 | 22.5 | 5.46 | 0.4 | 1.57 | 157.5 | 32.91 | 15.7 | 12# | 1800 | 12 | 22.5 | 5.29 | 0.29 | 1.11 | 161.0 | 27.92 | 13.32 | 13# | 2100 | 8 | 22.5 | 5.91 | 0.56 | 2.48 | 141.9 | 41.58 | 19.84 | 14# | 2100 | 10 | 22.5 | 5.74 | 0.42 | 1.85 | 154.9 | 38.78 | 18.5 | 15# | 2100 | 12 | 22.5 | 5.56 | 0.32 | 1.32 | 161.2 | 33.20 | 15.84 | 16# | 2400 | 8 | 22.5 | 6.09 | 0.58 | 2.65 | 151.3 | 44.44 | 21.2 | 17# | 2400 | 10 | 22.5 | 5.90 | 0.44 | 2.03 | 151.3 | 42.55 | 20.3 | 18# | 2400 | 12 | 22.5 | 5.71 | 0.37 | 1.62 | 155.6 | 40.75 | 19.44 | 19# | 1800 | 8 | 28.5 | 5.58 | 0.73 | 2.93 | 146.2 | 38.79 | 23.44 | 20# | 1800 | 10 | 28.5 | 5.41 | 0.51 | 1.94 | 156.6 | 32.10 | 19.4 | 21# | 1800 | 12 | 28.5 | 5.13 | 0.36 | 1.34 | 159.3 | 26.61 | 16.08 | 22# | 2100 | 8 | 28.5 | 5.81 | 0.69 | 2.97 | 149.4 | 39.32 | 23.76 | 23# | 2100 | 10 | 28.5 | 5.62 | 0.50 | 2.08 | 148.0 | 34.42 | 20.8 | 24# | 2100 | 12 | 28.5 | 5.45 | 0.41 | 1.63 | 153.5 | 32.37 | 19.56 | 25# | 2400 | 8 | 28.5 | 6.12 | 0.79 | 3.54 | 144.4 | 46.86 | 28.32 | 26# | 2400 | 10 | 28.5 | 6.02 | 0.60 | 2.64 | 150.7 | 43.69 | 26.4 | 27# | 2400 | 12 | 28.5 | 5.68 | 0.44 | 1.88 | 153.3 | 37.33 | 22.56 |
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