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Research Article | Open Access
Removal of Textile Dyes from Aqueous Solution by Heterogeneous Photo-Fenton Reaction Using Modified PAN Nanofiber Fe Complex as Catalyst
The modified PAN nanofiber Fe complex was prepared by the amidoximation and Fe coordination of PAN nanofiber was obtained using electrospinning technique and then used for the heterogeneous Fenton degradation of textile dyes as a novel catalyst. Some main factors affecting dye degradation such as Fe content of catalyst, irradiation intensity, H2O2 initial concentration, the solution pH as well as dye structure, and initial concentration were investigated. UV-Vis spectrum analysis and TOC measurement were also used to evaluate the dye degradation process. The results indicated that the modified PAN nanofiber Fe complex exhibited a much better catalytic activity for the heterogeneous Fenton degradation of textile dyes than the Fe complex prepared with conventional PAN yarns in the dark or under light irradiation. Increasing Fe content of catalyst or irradiation intensity would accelerate the dye degradation. And the highest degradation efficiency was obtained with 3.0 mmol L−1 H2O2 at pH 6. Moreover, this complex was proved to be a universal and efficient catalyst for degradation of three classes of textile dyes including azo dye, anthraquinone dye, and triphenylmethane dye. Additionally, the dye mineralization was also significantly enhanced in the presence of this complex.
The dyeing wastewaters containing remarkable concentration of organic dyes are often produced by the textile industry around the world. It is well known that these dyes are toxic and nonbiodegradable to aquatic animals and plant [1–4]. Therefore, the treatment of dyeing wastewaters has become a research focus in the field of environment research in recent years. Various physically or mechanically based techniques (e.g., activated carbon adsorption, coagulation/flocculation, or membrane separation) have been extensively utilized. However, they only do a phase transfer of the pollutants. Compared with these techniques, Fenton and photo-Fenton processes as the advanced oxidation technologies can potentially complete the mineralization of organic pollutants in water. Moreover, the heterogeneous Fenton technology is replacing the homogeneous system because of its special advantages on a wide range of pH adaptability and easy recycling use . The heterogeneous Fenton catalysts can be obtained by immobilizing Fe ions on the polymer substrates such as Nafion membrane and fibrous materials. During the past decade years, we have been devoted to exploring the polyacrylonitrile (PAN) fiber supported Fenton catalysts. And the resulting modified PAN fiber Fe complexes have been considered as the effective heterogeneous Fenton catalysts with low cost . But this catalyst suffers from some problems, such as low specific surface area and low utilization stability. Therefore, it is necessary to explore new heterogeneous catalysts with higher performance for the dye degradation using the polymer materials with larger surface area as the support substrates. On the other hand, PAN nanofiber is regarded as one of the attractive fibrous materials owing to its excellent characteristics including large surface area, remarkably high porosity, and high permeability compared with conventional fibers [7, 8]. It has been applied widely in fine filtration [9, 10], enzyme immobilization [11–14], and adsorptive membranes [15–18]. However, the detailed information regarding PAN nanofiber as the supported material for heterogeneous Fenton catalyst is very limited. In the present work, PAN nanofibers were firstly prepared by the electrospinning technique. PAN nanofiber Fe complex was then produced by its surface modification and metal coordination. Moreover, the activity of this complex was investigated as a heterogeneous Fenton catalyst for the oxidative degradation of the dye with H2O2. Finally, some factors affecting the dye degradation such as Fe content of catalyst, light irradiation, H2O2 initial concentration as well as structure and initial concentration of the dyes used were optimized and discussed.
2.1. Materials and Reagents
PAN knitting bulky yarn (PAN yarn) that consisted of twisted PAN fibers was obtained from Shanghai Shilin Spinning Company. N,N-dimethylformamide (DMF), hydroxylamine hydrochloride, hydrogen peroxide (30%), and ferric chloride were of laboratory agent grade. Three kinds of textile dyes including Reactive Red 195 (RR 195), Reactive Blue 4 (RB 4), and Acid Blue 7 (AB 7) were commercially available and purified by reprecipitation method in this experiment. Their molecular structures are presented in Figure 1. Double distilled and deionized water was used throughout the study.
2.2. Electrospinning of PAN Nanofiber
According to [11, 19], the 14 wt% solution of PAN was prepared by dissolving PAN yarn in DMF under constant stirring at room temperature for 24 h. The obtained PAN solution was added to a 10 mL glass syringe with a blunt needle. The PAN solution flow rate was controlled by a microinfusion pump to be 0.30 mlh−1. The high-voltage supplier was used to connect the grounded collector and metal needles for forming electrostatic fields. The used voltage was 20 kV and a piece of flat aluminum foil on the grounded collection roller was placed about 15 cm below the tip of the needle to collect the nanofiber. A jet of PAN solution came out from the needle tip at a critical voltage and was collected on the aluminum foil. The PAN nanofibers were obtained after DMF evaporation.
2.3. Preparation of Modified PAN Nanofiber Fe Complex
On the basis of our previous work , PAN nanofibers were amidoximated using a mixed solution containing hydroxylamine hydrochloride and sodium hydroxide in a 250 mL flask with a thermometer and agitator for at 1-2 h at 68°C. And then the resulting amidoximated PAN nanofiber (denoted as AO-n-PAN) was washed several times with distilled water and dried under vacuum at 50°C. The degree of the conversion from nitrile groups to amidoxime groups of the AO-n-PAN was calculated to be 41.21% . The obtained AO-n-PAN nanofiber was immersed in an aqueous solution of ferric chloride under continuous agitation at 50°C for 2 h in order to produce the amidoximated PAN nanofiber Fe complex (denoted as Fe-AO-n-PAN). The residual concentration of Fe3+ ions in solution after coordination was determined using a VISTA MPX inductively coupled plasma optical emission spectrometer (ICP-OES, Varian Corp., USA) for calculating the Fe content of Fe-AO-n-PAN.
2.4. Characterization of Modified PAN Nanofiber Fe Complex
The surface morphology of Fe-AO-n-PAN was examined by a field emission scanning electron microscope (FE-SEM) (S-4800, Hitachi Co., Japan). The average diameter of PAN nanofibers was determined by analyzing the SEM images with an image analyzing software (Image-Pro Plus, Media Cybernetics Inc.) . Composition of Fe-AO-n-PAN was verified by using a Nicolet Magana-560 Fourier transform spectrometer (Nicolet Instrument Co., USA).
2.5. Photocatalytic Reaction Setup
The photoreaction system was particularly designed in this experiment and consisted primarily of chamber, lamp, electromagnetic valve, relay, and water bath . Ten open Pyrex vessels of 150 mL capacity were served as reception receivers in water bath. A 400 W high-pressure mercury lamp was used as illuminating source for the photocatalytic reaction. The intensity of light irradiation over the surface of the test solution was measured to be 8.42 mWcm−2 (400–1000 nm) and 0.62 mWcm−2 (UV 365 nm) using FZ-A radiometer and UV-A radiometer (Beijing BNU Light and Electronic Instrumental Co., China), unless otherwise stated.
2.6. Dye Degradation Procedure and Analysis
0.20 g of Fe-AO-n-PAN was immersed into the 50 mL test solutions containing 0.05 mmol L−1 dye and the appropriate concentration of H2O2 in the vessel. The temperature in the vessel was kept at 25 ± 1°C. The solution in vessel was exposed to the irradiation of lamp in photoreaction system. At the irradiation time intervals, 1-2 mL of the test solution was taken off from the vessel and rapidly measured at the of the dye used (522 nm for RR 195, 596 nm for RB 4, and 630 nm for AB 7) using a UV-2401 Shimadzu spectrophotometer. The decoloration percentage of the dye was expressed as , where is the initial concentration of the dye (mmol L−1) and is the residual concentration of the dye (mmol L−1). In addition, total organic carbon (TOC) of the test solution was measured by a Phoenix 8000 TOC analyzer (Tekmar-Dohrmann Inc., USA), and TOC removal percentage of the test solution was calculated as follows: , where TOC0 and are the TOC values (mgL−1) at reaction times 0 and , respectively.
3. Results and Discussion
3.1. Morphological Properties and Structure
Figure 2 shows the random orientation and smooth surface of PAN nanofiber, and their average diameters are 319.8 nm. Moreover, the surface of PAN nanofibers is rarely affected by the modification and Fe coordination. However, the average diameters of the resulting Fe-AO-n-PAN are 512.8 nm.
Figure 3(a) exhibited the FTIR spectrum of PAN nanofiber. The typical characteristic bands due to the stretching vibration of hydroxyl (3540 cm−1), nitrile (2248 cm−1), carbonyl (1738 cm−1), and ether (1250 and 1150–1040 cm−1) were clearly observed [6, 16]. The intensity of CN group decreased after modification with hydroxylamine. The characteristic bands of the functional groups of PAN with additional peaks appeared at 1662 cm−1 and 944 cm−1 which is due to the stretching vibration of N–O, N–H and C=N groups in amidoxime, respectively . The intensity of these peaks further decreased and two peaks at 1662 and 944 cm−1 shifted to short position, separately after coordinating with Fe3+ ions in the spectrum of Fe-AO-n-PAN. This demonstrated that the Fe3+ ions were chemically attached to the AO-n-PAN.
3.2. Catalytic Activity of Fe-AO-n-PAN
To study the catalytic property of Fe-AO-n-PAN as a heterogeneous Fenton photocatalyst, the degradation of RR 195 was conducted under the various conditions. For comparison, a control experiment was also performed in the presence of the amidoximated PAN fiber Fe complex (denoted as Fe-AO-PAN) with the PAN yarns using the same method described above, and the results were given in Figure 4.
Figure 4 shows that the value is less than 4.0% without Fe-AO-n-PAN or Fe-AO-PAN after 90 min of the reaction time under visible irradiation, demonstrating that the decomposition of RR 195 is rather slow in the absence of the catalyst. It is clearly found that when Fe-AO-n-PAN or Fe-AO-PAN was used, the value increased significantly with the prolongation of the reaction time. These results suggest that Fe-AO-n-PAN or Fe-AO-PAN exhibits strong catalytic activity on the dye degradation. This is because the Fe-AO-n-PAN or Fe-AO-PAN can enhance the reduction of the loaded Fe3+ to Fe2+ ions through the Fenton-like process, and the generated Fe2+ ions are then oxidized immediately by H2O2 to complete the Fe3+/Fe2+ ions and generate •OH radicals, which is responsible for the dye degradation . Additionally, the photosensitization of the azo dyes can promote a conversion of Fe3+ to Fe2+ ions during photoassisted Fenton reaction [5, 24]. In this work, it is believed that RR 195 could act as the sensitizer of the Fe-AO-n-PAN or Fe-AO-PAN to lead to a charge transfer with the concomitant quenching of the excited dye* and the formation of dye+. These reaction processes are described by
More importantly, the values in the case of Fe-AO-n-PAN are much higher than those in the case of Fe-AO-PAN, especially in the dark at the same conditions. Furthermore, most of RR 195 molecules were completely decolorized in the presence of Fe-AO-n-PAN within 90 min. These results imply that the Fe-AO-n-PAN exhibits a more remarkable activity for the dye degradation than Fe-AO-PAN. This is mainly attributed to the great specific surface area (3.46 m2 g−1) of Fe-AO-n-PAN, which is much bigger than that (0.352 m2 g−1) of Fe-AO-PAN. Besides, the small diameter of the nanofibers could result in a reduced diffusion resistance of the dye and its degradation products due to the short diffusion path [11, 25], thus providing convenient diffusion channels for dye solution and more reaction sites for dye adsorption and degradation.
3.3. Fe Content of Catalyst
The degradation of RR 195 was carried out at pH 6 by the addition of Fe-AO-n-PAN with various Fe content to the test solutions under light irradiation. The influence of value on the values of RR 195 within 45 min and 90 min was presented in Figure 5.
It is seen from Figure 5 that the relatively high values (40.2% for 45 min and 58.4% for 90 min) were obtained when AO-n-PAN ( = 0.00 mmol g−1) was used as a catalyst. This is because AO-n-PAN has a big specific surface area, leading to a strong adsorption of the dye molecules in solution. Moreover, increasing values of Fe-AO-n-PAN from 0.801 mmol g−1 to 2.25 mmol g−1 is accompanied with a significant enhancement of levels, which are higher than those in the case of AO-n-PAN. This suggests that higher values can significantly accelerate the dye degradation. Similar result was observed for the decomposition of azo dye in the system of Fe-AO-PAN and H2O2 in our previous work . The possible reason is that increasing values of the catalysts may cause more active sites on their surface, which can improve the H2O2 decomposition and generate relatively high concentration of •OH radicals in the solution by the heterogeneous photo-Fenton reaction, thus promoting the dye degradation. It is worth noting that little enhancement was observed at being more than 2.25 mmol g−1, especially for the % value. This may be owing to the reaction of excess Fe3+ ion with H2O2 producing less •OH radicals . Therefore, 2.25 mmol g−1 of value is believed to be optimum Fe content of Fe-AO-n-PAN for the highest catalytic efficiency.
3.4. Initial Concentration of H2O2
RR 195 was decomposed using Fe-AO-n-PAN ( = 2.25 mmol g−1) and H2O2 with the initial concentration varied from 0 mmol L−1 to 9.00 mmol L−1 at pH 6, and the results were shown in Figure 6.
Figure 6 shows that value increased with the prolongation of reaction time in the absence or presence of H2O2. And value reached 35.6% after 90 min without the addition of H2O2, which is due to the adsorption effect of Fe-AO-n-PAN with large specific surface area. Moreover, values increased with increasing from 0 mmol L−1 to 3.00 mmol L−1, indicating that high levels led to a gradual increasing values. However, value unremarkably increased when is above 3.00 mmol L−1. The optimal level was found to be 3.00 mmol L−1 in this experiment. This is coincident with the results reported in . According to [28, 29], the role of H2O2 in Fenton reaction is different depending on its concentration. At the low levels, H2O2 molecules could not generate enough •OH radicals, resulting in the limited decoloration of RR 195. When was over the optimum value, surplus H2O2 molecules may act as •OH scavenger, thus reducing the •OH concentration in solution [27, 30].
3.5. Irradiation Intensity
The degradation of RR 195 was performed at pH 6 with Fe-AO-n-PAN ( = 2.71 mmol g−1) and 3.0 mmol L−1 H2O2 under different light irradiations, and values within 45 min and 90 min were presented in Table 1.
It is noticed from Table 1 that RR 195 molecules were partially removed from the test solution in the dark (no light irradiation), which may be attributed to the better adsorption and catalytic capacity of Fe-AO-n-PAN. Moreover, value gradually increased as the irradiation intensity becoming higher. This suggests that stronger light irradiation can significantly enhance catalytic activity of Fe-AO-n-PAN, thus resulting in an obvious improvement in the dye degradation. A main reason is that the amidoximated PAN fiber Fe complex is activated throughout the UV and visible wavelengths where light absorption occurs . Consequently, Fe-AO-n-PAN is regarded as an efficient Fenton photocatalyst for dyeing wastewater. Another explanation is that higher irradiation may increase the photosensitization of the dye molecules on the surface of catalyst, which promotes a conversion of Fe3+ to Fe2+ ions during the degradation. Besides, higher irradiation may be beneficial for photolysis of H2O2 and photoreduction of Fe3+ to Fe2+ ions in the solution since both processes are strongly dependent on wavelength and intensity of light irradiation . Finally, it is possible that powerful light irradiation may change the aggregation equilibrium of dye molecules in solution, and reduce the formation of dye aggregation units due to their weak stability in aqueous solution .
3.6. Dye Structure Characteristics and Initial Concentration
The comparative study was carried out for the degradation of three kinds of textile dyes: azo dye, RR 195; anthraquinone dye, RB 4, and triphenylmethane dye, AB 7 from aqueous solution by Fe-AO-n-PAN ( = 2.71 mmol g−1) and 3.0 mmol L−1 H2O2 at pH 6 under light irradiation. The UV-Vis spectrum analysis was adopted to investigate their degradation and intermediate transformation during treatments. The comparisons of UV-Vis spectra of dye degradation processes are given in Figure 7. Moreover, values of three dyes were also calculated and shown in Figure 7.
Figures 7(a)–7(c) show that three characteristic peaks at 522 nm for RR 195, 596 nm for RB 4, and 630 nm for AB 7 decreased gradually with prolonging irradiation time. As shown in Figure 7(d), their values were above 90% within 45 min. These results suggest that chromophores of three dyes have been almost completely destructed after the degradation. Not only characteristic peaks of three dyes, but also some peaks (296 nm for RR 195, 256 nm and 296 nm for RB 4, and 307 nm for AB 7) in 200–400 nm also significantly decreased during the degradation processes, which indicated that the aromatic rings of three dye molecules studied were destroyed by the photocatalysis of Fe-AO-n-PAN/H2O2. Consequently, Fe-AO-n-PAN was proved to be a universal and efficient catalyst for degradation of the three dyes with different molecular structures.
In order to investigate the effect of dye initial concentration on its degradation, we performed the experiments with four initial concentrations of RR 195 under light irradiation while the other variables were kept constant. It is apparent from Figure 8 that higher initial concentrations can cause a dramatic reduction in values, proposing that the lower the RR 195 initial concentration, the shorter the reaction period needed to degrade RR 195 completely. values, especially for low RR 195 initial concentration, increased quickly in the first 20 min and then obviously slowed down as time goes on. This is because when the H2O2 concentration was kept constant for the solutions with different RR 195 initial concentrations, more H2O2 molecules were consumed in the beginning stage . On the other hand, it is well known that the aggregation equilibrium of dye molecules in water is affected particularly by dye concentration [34, 35]. Higher dye concentration can generally enhance the formation of dye aggregation units, which limits the dye adsorption and degradation.
3.7. The Solution pH
The degradation of RR 195 with 3.0 mmol L−1 H2O2 catalyzed by Fe-AO-n-PAN ( = 3.71 mmol g−1) at different solution pH was investigated under light irradiation in order to ensure the stability of Fe-AO-n-PAN as a photocatalyst over a wide pH range, and the experimental result was presented in Figure 9.
It was clearly observed from Figure 9 that values as a function of the reaction time when initial solution pH is varied. The dye degradation occurred over a wide range of pH values from 3 to 9. value reached the maximum value of 95.42% at pH 6 within 45 min. value at pH 3 was higher than that at pH 9 at the same reaction time. These results demonstrated that Fe-AO-n-PAN exhibited a higher catalytic activity at acidic medium than at alkaline medium, and its highest catalytic efficiency could be obtained at pH 6. This optimum solution pH is higher than pH level (about 3.0) at which homogeneous photoassisted Fenton reaction was performed most easily . On the other hand, the change in the pH of the reaction system during the degradation of RR 195 was obviously found. For instance, the final pH value after 45 min of reaction was about 2.6 for an initial pH of 6. This may be owing to the acidity of the intermediates produced during the degradation . Some similar phenomena were observed by Feng et al.  and Dhananjeyan et al. .
Mineralization of the dye molecules in solution should be examined since the degradation intermediates may be longer-lived and even more toxic than the parent dyes to aquatic animals and human beings. In this work, mineralization of RR 195 was performed in the presence of 3.0 mmol L−1 H2O2 and Fe-AO-n-PAN ( = 2.71 mmol g−1) at pH 6 under light irradiation, and the result is given in Figure 10.
Figure 10 shows that % value increases proportionally as the reaction time goes on. A linear equation between % value and reaction time also is also provided. Moreover, % value reaches 63.28% within 60 min under light irradiation. These results illustrates that RR 195 molecules can be destructed and then converted into H2O, CO2, and inorganic salts. This is in good agreement with the decoloration and degradation of the RR 195 mentioned above.
The modified PAN nanofiber Fe complex was prepared through the amidoximation and consequent Fe coordination of PAN nanofiber obtained using electrospinning technique. This complex not only significantly catalyzed the oxidative degradation of the textile dye in water as a novel heterogeneous Fenton photocatalyst, but also showed a better catalytic performance than the Fe complex prepared with conventional PAN yarns in the dark or under light irradiation. It was found that Fe content of the complex, H2O2 initial concentration, irradiation intensity, and the solution pH were the main factors that have strong impacts on the heterogeneous Fenton degradation of the textile dye. Increasing Fe content of the complex or irradiation intensity would accelerate the dye degradation. The optimal H2O2 molar concentration is 3.0 mmol L−1 in order to obtain the best decoloration efficiency. Although this complex has a relatively better catalytic activity over a wide pH range, the optimal pH of the reaction solution is 6 for the fastest degradation of the dye. Moreover, it was proved that the modified PAN nanofiber Fe complex was a universal and efficient catalyst for degradation of the three classes of textile dyes including azo dye, anthraquinone dye, and triphenylmethane dye. Besides, UV-Vis spectrum analysis and TOC measurement indicated that the chromophore and aromatic rings of the dye molecules were decomposed and then converted into H2O, CO2, and inorganic salts in the presence of the modified PAN nanofiber Fe complex and H2O2 under light irradiation.
The authors thank the Tianjin Municipal Science and Technology Committee for the Research Programs of Application Foundation and Advanced Technology (11JCZDJ24600, 11ZCKFGX03200). This research was also supported in part by the grants from the Natural Science Foundation of China (20773093, 51102178).
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