Effect of 3-Nitroacetophenone on Corrosion Inhibition of Mild Steel in Acidic Medium

Ibrahim, Sani; Sanmugapriya, R.; Selvi, J. Arockia; Malini, T. Pushpa; Kamaraj, P.; Vivekanand, P. A.; Periyasami, Govindasami; Aldalbahi, Ali; Perumal, Karthikeyan; Madhavan, J.; Khanal, Santosh

doi:https://doi.org/10.1155/2022/7276670

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Volume 2022 | Article ID 7276670 | https://doi.org/10.1155/2022/7276670

Effect of 3-Nitroacetophenone on Corrosion Inhibition of Mild Steel in Acidic Medium

Sani Ibrahim,^1,2R. Sanmugapriya,¹J. Arockia Selvi,¹T. Pushpa Malini,¹P. Kamaraj,³P. A. Vivekanand,⁴Govindasami Periyasami,⁵Ali Aldalbahi,⁶Karthikeyan Perumal,⁵J. Madhavan,⁷and Santosh Khanal⁸

Academic Editor: Bharath Govindan

Received27 Nov 2021

Revised12 Jan 2022

Accepted17 Jan 2022

Published16 Feb 2022

Abstract

Acetophenone derivatives are eco-friendly corrosion inhibitors to prevent corrosion of mild steel (MS) in acidic medium. In this work, the inhibition effect of 3-nitroacetophenone (3-NA) on the corrosion of MS in acidic medium (1 N HCl) was investigated using weight loss measurements, electrochemical measurements, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and quantum chemistry analysis. The studies were performed using different concentrations of inhibitors and at different temperatures. The results indicated that the inhibition efficiency of 3-NA increases with an increase in inhibitor concentration and reaches to a maximum of 64% at inhibitor concentration of 250 ppm at 30°C. The potentiodynamic polarization measurement indicated that 3-NA acts as mixed category of interdict. The adsorption of 3-NA on MS surface followed the Langmuir adsorption isotherm. The mode of adsorption of 3-NA on MS surface was further studied by quantum chemical calculations based on density functional theory (DFT). The results plainly revealed that 3-NA performs fairly as corrosion interdict for MS in acidic medium.

1. Introduction

Mild steel (MS) is widely used in infrastructural construction and has gained popularity due to its mechanical properties, malleability, toughness, availability, and low cost. It is substantially applied in different industries for different purposes which comprise production of pipelines, metal tanks, gas cylinders, and heat exchangers. MS plays a significant role in human civilization and sustainable development, so undesirable degradation due to corrosion is a big issue. Corrosion of MS considerably affects the industrial and natural environments, and development of suitable methods for corrosion control is necessary. The use of organic and inorganic inhibitors is the finest approach to shield mild steel from corrosion, specifically in acidic conditions. Inhibitors are chemical substances that can successfully impede the metal corrosion in a corrosive environment, and several organic and inorganic compounds with electron-donating substituents are used as an effective corrosion inhibitor in various industries [1].

Acetophenone is used in industry as a solvent for plastics and resins, as a catalyst for polymerization of olefins and as a photosensitizer in organic synthesis. Acetophenone is also used as an anesthetic agent to induce analgesia and also as a hypnotic agent [2]. Acetophenone compounds are a successful class of compounds for bioreduction using CRED enzymes [3]. Also, acetophenones and their derivatives are known to act as corrosion inhibitors in aggressive media [4–7].

Acetophenone derivative was chosen for this study due to electron density and electron withdrawing and donating nature of the substituent group. To control corrosion of the metal, its surface needs to be masked significantly with an organic or an inorganic interdict material to be segregated from corrosive territory or domain [8–10]. Application of molecules as an interdict species is the finest and most reliable practical technique to shield the metal from dissipation in an acidic medium [11–13]. It was reported that 4-aminoacetophenonepyridine 2-aldehyde (4AAPA) inhibits the corrosion of the mild steel in 1 N HCl and maximum inhibition of 91% was achieved at a concentration of 60 ppm [14].

In this study, the inhibition effect of 3-nitroacetophenone (3-NA), as an organic inhibitor on MS in 1 N HCl, was studied via weight loss measurement, open circuit potentials, potentiodynamic polarization studies, and electrochemical impedance spectroscopy (EIS). The hydrophobicity of the MS specimen was determined through contact angle measurement, and molecular parameters were studied by quantum chemical calculations based on density functional theory (DFT). Surface morphologies and elemental composition of MS were investigated by scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX), respectively.

2. Experimental

2.1. Materials

MS sample specimen was purchased from the local market in Chennai. The composition of the MS was carbon (0.160%), manganese (0.845%), sulphur (0.007%), silicon (0.050%), phosphorus (0.024%), and iron (98.7%). 3-NA and hydrochloric acid were supplied by Sigma-Aldrich. Different concentrations of 3-NA (50 ppm, 100 ppm, 150 ppm, 200 ppm, and 250 ppm) were prepared in deionized water, and 1 N HCl solution was used as corroding electrolyte.

2.2. Surface Preparation of MS Specimen

The MS () specimens were abraded successfully with an emery sheet of different grades (600-1200 grade) until the surface was mirror polished, degreased with trichloroethylene, dried, and placed in a desiccator. Finally, the smooth and clean specimen was immersed in the solution.

2.3. Weight Loss Measurements

The inhibition efficiency of 3-NA was investigated by weight loss measurement. The weight of abraded MS sample was recorded with four-digit analytical balance before and after immersion in 100 mL of 1 N HCl and 1 N HCl+different concentrations of 3-NA for 1 h. The effect of temperature on corrosion inhibition was studied using 250 ppm 3-NA at 303 K, 313 K, 323 K, and 333 K, respectively. MS samples were washed with water, rinsed with acetone, dried in air, and weighed after each measurement. Corrosion rate (CR), surface coverage (), and inhibition efficiency (IE %) were calculated using the following formula. The experiments were performed in triplicate, and average values are reported.

where , , , and represent weight loss in mg, surface area in cm², and density in g cm^-3 of MS sample, and time of immersion in hour, respectively. The geometric surface coverage () is given by

where and are weight loss of the MS sample in 1 N HCl and 1 N HCl+3-NA, respectively. Finally, inhibition efficiency is calculated as

2.4. Electrochemical Measurements

The electrochemical measurements were carried out in Ivium Vertex potentiostat/galvanostat/ZRA with Ivium soft electrochemistry software, using an electrochemical cell assembled with three electrode cells. All measurements were performed with 300 mL of solution using a three-electrode system. A polished MS sample with surface area 1 cm² was employed as working electrode, the saturated calomel electrode (SCE) as reference electrode, and platinum electrode as counter electrode. The MS samples were immersed in the test solution for 15 min to attain a stable open circuit potential (OCP) before each polarization measurement. Potentiodynamic polarization (PDP) was recorded from −250 mV to +250 mV vs. OCP with a scan rate of 1 mV s^-1. The cathodic and anodic slopes were determined from corresponding polarization curves. The corrosion potential () and corrosion current () were determined from Tafel extrapolation method, and corrosion inhibition efficiency (IE) was calculated by using the formula

where and are the corrosion current densities in the absence and presence of inhibitors, respectively.

The electrochemical impendence measurements were carried out using an AC signal of 10 mV amplitude in a frequency range 100 kHz to 0.01 Hz. The value of charge transfer resistance () was obtained from the diameter of Nyquist plots, and IE was calculated using the following relation:

where and are the charge transfer resistance for MS sample in the absence and presence of inhibitors, respectively.

2.5. SEM-EDX Analysis

MS specimens were exposed to 1 N HCl in the absence and presence of 3-NA inhibitor for 1 h. The MS samples were eroded, degreased with trichloroethylene, and dried, and surface morphology and elemental composition were carried out by a scanning electron microscope (SEM) coupled with an energy-dispersive X-ray spectrometer (SNE 3200M, SEC).

2.6. Contact Angle Measurements

The water contact angles (WCA) of the MS surface were measured by contact angle meter KYOWA DMs-40, following sessile drop method using half-angle fitting method and FAMAS (interFAce Measurement and Analysis System) software. The volume of water droplet of 2 μL was placed on MS surfaces. The measurements were repeated 10 times.

2.7. Computational Studies

Corrosion inhibition efficiency (%) is more correlated with the molecular structure of the inhibitors. Thus, the molecular structure of 3-nitroacetophenone was optimized by the density functional theory (DFT) with B3LYP correlation functional [15, 16] and the 6-31 G (d, p) basis set. Quantum chemical calculations were carried out using Gaussian 16 software [17]. The ionization potential () and electron affinity () are defined by and , respectively. The electronegativity and global hardness are calculated. Then, the value can be calculated according to [18]

where and for iron are quoted from literature.

3. Results and Discussion

3.1. Weight Loss Measurements

The abraded MS specimens were immersed in the solution (1 N HCl with various concentrations of the inhibitor) for 1 hour, and corrosion rate (CR) and inhibition efficiency (IE) were calculated and the results are shown in Figure 1 and Table 1. It is evident that the corrosion rate decreases with an increase in the concentration of the 3-NA and the inhibition efficiency increases with an increase in the concentration of the inhibitors which indicated that there is a substantial surface coverage by the interdict and strong bonding to surface of the mild steel.

3.1.1. Effect of Temperature

It is well known that the rate of chemical reaction increases with the increase of temperature, and then, desorption of 3-NA on MS surface occurs on increasing temperature [14]. It is also revealed that the propensity of an organic corrosion inhibitor to shield MS is via the formation of an adherent common monomolecular layer of the metal surface [14]. The effect of temperature on corrosion rate and inhibition efficiency is shown in Figure 2, and data are tabulated in Table 2. The results suggested that the inhibition efficiency of 3-NA gradually decreased on increasing temperature from 303 K to 333 K in an inhibitor concentration of 250 ppm. This is due to desorption of 3-NA from the MS surface.

3.2. Electrochemical Impedance Spectroscopy (EIS)

The electrochemical impedance spectroscopy technique was used to find the inhibition efficiency of acetophenone derivatives and was accomplished in the frequency span of 100 kHz to 0.01 Hz. Nyquist plots and Bode plots for the MS in the absence and presence of 3-NA inhibitor at 50-250 ppm concentration in 1 N HCl are shown in Figures 3 and 4, respectively. Table 3 shows the impedance parameters comprise of charge transfer resistance (), double layer capacitance (), and inhibition efficiency, respectively. The increase in charge transfer resistance () from 38.45 ohm·cm² (blank) to 86.13 ohm·cm² (250 ppm) revealed the formation of a defensive film of 3-NA on the surface of MS by adsorption. The maximum inhibition efficiency reaches 58.5% in 3-NA concentration of 25 ppm. The adsorption of 3-NA inhibitor on the metal surface leads to the formation of double layer, which could form a barrier between the metal surface and the corrosive medium. This is further confirmed by the decrease in the double layer capacitance () from (blank) to (250 ppm of 3-NA). The impedance increases with an increase in the concentration of 3-NA. Nyquist and Bode plots confirmed the single charge transfer process in corrosion inhibition mechanism. The EIS spectra obtained for mild steel were best fitted with the equivalent circuit as shown in Figure 5, where is the solution resistance, is the polarization resistance, and is the double layer capacitance. The (CR) model is used for the protective isolated layer formed at the metal surface and that provides a protective performance by 3-NA.

3.2.1. Potentiodynamic Polarization Study

The potentiodynamic polarization measurements were studied to investigate the effect of 3-NA on the anodic and cathodic reactions on corrosion phenomenon. The saturated calomel electrode (SCE) was used as reference electrode, mild steel with a surface area of 1 cm² was used as working electrode, platinum electrode was used as counter electrode, and 3-nitroacetophenone inhibitor in 1 N HCl was used as electrolyte mixture. The polarization curves for MS in 1 N HCl solution containing different concentrations (50-250 ppm) of 3-NA are shown in Figure 6. The different parameters obtained from polarization measurements such as corrosion potentials () as well as kinetic values like corrosion current density (), cathodic and anodic Tafel slopes ( and ), and polarization resistance () are presented in Table 4. There are little changes in parameters for and upon addition of the inhibitors as compared to blank value which indicates that the inhibitor gets adsorbed on mild steel surface controlling both anodic and cathodic reactions. The inhibitor 3-NA is a mixed type of inhibitor as the difference in corrosion potential, , between inhibitor and that of blank is less than 80 mV. The decrease in corrosion current, , from (blank) to (250 ppm of 3-NA) is observed and exhibits 72.82% IE.

3.3. Adsorption Isotherms

The adsorption isotherms are numerical utterances which give clear information on the mutual effect of the surface of the metal and adsorbing species at a constant temperature. Though there are many adsorption isotherms that give the correlation between metal surface coverage and concentration of the adsorbed species [19], the prominent adsorption isotherm is Langmuir adsorption isotherm and can be expressed via the following [19, 20]:

where is the concentration of the inhibitor, is the standard degree of the surface coverage on the MS (from electrochemical impedance and polarization studies), and is the equilibrium constant for the adsorption. The plot of vs. , shown in Figure 7, gives a straight line with a high correlation coefficient of the nearest unity and an intercept of 0.04451, suggesting the Langmuir adsorption isotherm for adsorption of 3-NA on the MS surface. It should be noted that the adsorbed 3-NA lined up on the surface of MS to give a monolayer. of the inhibitor was calculated using an intercept of the vs. plots and was used to calculate the free energy of adsorption () via the following:

where was the gas constant (8.3142 J K^-1Mol^-1), is the absolute temperature (K), and 55.5 was the molar concentration of water. The adsorption parameters and free energy of adsorption () are 22.47 Lg^-1 and -17.96 kJ mol^-1, respectively. The negative value of the standard free energy of adsorption indicates that the adsorption of 3-NA molecule on the MS surface is spontaneous. The values of obtained (-17.96 kJ mol^-1) are less than 20 kJ mol^-1 which reveals the physical adsorption of 3-NA due to electrostatic communication between charged particles and charged metal.

3.4. SEM-EDX Analysis

The surface morphology of the MS specimen was evaluated by a scanning electron microscope, which gives the nature of the film formed on the MS surface. It is suggested that surface roughness is increased on attacking metal surface by aggressive media [21, 22]. SEM images are shown in Figure 8. It is observed that the MS surface is uniform before the immersion in 1 N HCl and the surface is damaged after immersion in acid solution (Figure 8(a)). However, in the presence of 3-NA at a concentration of 250 ppm, the surface of MS is smooth and less damaged (Figure 8(b)), which suggests that the surface of the MS is shielded and protected by 3-NA and a good corrosion inhibition efficiency is increased. The absence of chlorine in EDX of the inhibited metal surface suggests the formation of a protective layer by the inhibitor, which prevents the attack of Cl^- towards the metal surface. However, the surface of the metal is not fully covered by the inhibitor, as is evident from the higher mass % of Fe as shown in the table.

(a)

(b)

3.5. Computational Studies

The resonance structure of 3-NA is shown in Figure 9, and the optimized molecular structure, electronic structure, and molecular orbital energy of 3-NA are shown in Figure 10. The quantum chemical parameters, such as the energy of the highest occupied molecular orbital (, -6.2767 eV), energy of the lowest unoccupied molecular orbital (, -3.8771 eV), energy gap (, 2.3996 eV), dipole moment (1.6871 D), and ionization potential (6.2765 eV) and electron affinity (3.8771 eV), are obtained for 3-NA. The higher values of denote the electron-donating abilities of the molecule. Also, the molecule with lower energy gap value in the range of 6.40 to 3.38 eV shows higher inhibition efficiency [23–26]. However, the energy gap calculated in 3-NA is 2.3996 eV, which is not in the range required for better IE %. The measure of electron transfer from inhibitor molecule to metal is favored, if [27]. Thereby, the calculated value of for 3-NA reveals the electron-donating ability of the inhibitor at the metal surface. The Mulliken charges on the atoms are used to analyze the adsorption center of the inhibitor; it is observed that if the atom has more negative charge, then the adsorption is more on the surface. The optimized structure of 3-NA with charges is shown in Figure 9(a). It is inferred that adsorption of inhibitor on the metal surface is through O atom rather than N atom, as greater negative charge is observed on O atoms. π-electrons also interact with the vacant d-orbital of metal. However, the presence of electron-withdrawing nitro group attracts the π-electrons of the aromatic ring. Thereby, this leads to a decrease in the electron density of the aromatic ring and thus shows lower inhibition efficiency of 3-NA. The inhibition efficiency of 3-NA is compared with corrosion inhibition performance of other inhibitors as given in Table 5. The DFT study revealed that the nitration of corrosion inhibitor molecules led to the decrease in inhibition efficiency as the -NO₂ group is a strong electron acceptor [28].

(a)

(b)

(c)

(d)

3.6. Contact Angle Measurement

The sessile drop contact angle measurements are shown in Figure 11 for (a) polished metal surface, (b) surface of mild steel immersed in 1 N HCl, and (c) an inhibited metal surface with 250 ppm of 3-NA in 1 N HCl. The water wetting nature of the metal surfaces was carried out on all the three metal surfaces. Generally, if WCA is smaller than 90°, the metal surface is hydrophilic, and if WCA is greater than 90°, then the metal surface is hydrophobic [31, 32]. The WCA for polished metal sample is observed at 102°, and since WCA is greater than 90°, it is hydrophobic. Furthermore, WCA of the metal surface immersed in 1 N HCl is found at 41.2°. This confirms the wettability of the uninhibited metal surface and its hydrophilic nature. However, for inhibited metal surface using 250 ppm of 3-NA, WCA is seen at 64.2° and a slight increase in WCA relatively shows the protective layer formed on the metal surface by the inhibitor. The decrease in wettability and increase in hydrophobicity confirm the protective nature of the mild steel surface from wetting.

(a)

(b)

(c)

4. Conclusions

In this study, the inhibition effect of 3-nitroacetophenone (3-NA) on the corrosion of MS in an acidic medium (1 N HCl) was investigated using weight loss measurements, electrochemical measurements, and computational studies using density function theory. The results showed that 3-NA acts as mild corrosion inhibitors for MS in 1 N HCl solution. The inhibition efficiency (IE) increases with the increase in concentration of 3-NA, giving maximum inhibition efficiency in 250 ppm of 3-NA. The adsorption of 3-NA on the MS surface follows Langmuir adsorption isotherm; the value of (-17.96 kJ mol^-1) indicates spontaneous adsorption of 3-NA by physical interaction. Polarization studies suggest that 3-NA acts as an assorted type of inhibitors. EIS studies reveal the single charge transfer process in corrosion inhibition mechanism. SEM and EDX analysis conform the formation of a protective film of 3-NA on the MS surface that inhibits the corrosion. Computational studies suggest remarkable inhibition efficiency of 3-NA and adsorption of inhibitor on the MS surface is through oxygen atom rather than nitrogen atom. However, the presence of an electron-withdrawing nitro group in 3-NA attracts the π-electrons of the aromatic group leading to a decrease in electron density and thereby shows lower inhibition efficiency.

Data Availability

The data used to support the findings of this study are available upon request.

Conflicts of Interest

All authors declared that they have no conflicts of interest.

Acknowledgments

The authors are immensely thankful and acknowledge the Nanotechnology Research Centre (NRC), SRMIST, for providing the research facilities, SEM. We thank Dr. K.K. Ramanatha Datta, SRM IST, Functional Nanomaterials Laboratory, for contact angle measurements. They also acknowledge Dr. Renjith S. Pillai, SRM IST, for the computational studies. The authors acknowledge King Saud University, Riyadh, Saudi Arabia, for funding this work through Researchers Supporting Project number RSP-2021/30.

Supplementary Materials

Supplementary 1: the graphical abstract summarizes the entire manuscript. (Supplementary Materials)

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