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Experimental Study on Bond Behavior of FRP-Concrete Interface in Hygrothermal Environment
As the technique of fiber-reinforced polymer (FRP) composite material strengthened reinforced concrete structures is widely used in the field of civil engineering, durability of the strengthened structures has attracted more attention in recent years. Hygrothermal environment has an adverse effect on the bond behavior of the interface between FRP and concrete. This paper focuses on the bond durability of carbon fiber laminate- (CFL-) concrete interface in hygrothermal condition which simulates the climate characteristic in South China. Twenty 100 mm × 100 mm × 720 mm specimens were divided into 6 groups based on different temperature and humidity. After pretreatment in hygrothermal environment, the specimens were tested using double shear method. Strain gauges bonded along the CFL surface and linear variation displacement transducers (LVDTs) were used to measure longitudinal strains and slip of the interface. Failure mode, ultimate capacity, load-deflection relationship, and relative slip were analyzed. The bond behavior of FRP-concrete interface under hygrothermal environment was studied. Results show that the ultimate bearing capacity of the interface reduced after exposure to hygrothermal environments. The decreasing ranges were up to 27.9% after exposure at high temperature and humidity (60°C, 95% RH). The maximum strains () of the specimens pretreated decreased obviously which indicated decay of the bond behavior after exposure to the hygrothermal environment.
External bonding of fiber-reinforced polymer (EB-FRP) composite material is a popular technique for strengthening concrete structures [1–3]. In this method, the adhesively bonded joint plays a crucial role which provides effective stress transferring from concrete to FRP to secure the integrity and durability of the strengthened structures [4–6]. In recent years, the durability of FRP-concrete bond interface attracted more attention, and a number of experimental programs have been conducted to examine the behavior of FRP-concrete interface exposed to aggressive conditions [7–11]. Temperature and moisture, the two dominant conditions, have significant impacts on a variety of mechanical and durability issues. Exposure to high temperature and humidity can result in adhesive bond degradation [12–21] which causes a rapid decrease in efficiency of the entire strengthened system.
Wan et al.  studied the moisture effects on the durability of FRP/concrete bond. After 8 weeks of immersion in the water, the energy release rate of bonded interface was found soundly reduced by 85%. Benzarti et al.  designed 4 different composite systems to study the CFRP-to-concrete bond durability under constant hydrothermal ageing conditions (40°C and 95% relative humidity). The research included two parts of experiments by using pull-off tests and single shear test. The periods of exposure were 20 and 13 months, respectively. It was found that hydrothermal ageing caused a significant reduction in the capacity strength of the bonded interfaces for specimens strengthened with CFS and CFRP compared to the unstrengthened concrete slabs. Moreover, the failure mode changed from a substrate failure to a compound or interfacial failure. The chemical compositions reports explained that moisture diffusion from the superficial layer of concrete towards the adhesive joint is possibly the key reason causing the degradation process during hydrothermal ageing. As for the two methods, the shear test was more sensitive than the pull-off test and should be used to evaluate the adhesive bond strength. Gamage et al.  studied the bond characteristics of CFRP plated concrete members under elevated temperatures through experimental and numerical analysis. Eleven single shear specimens made of noninsulated CFRP-strengthened concrete blocks were conducted to verify the temperature distributions. Two insulated single shear specimens were tested to determine the effects of insulation on the heat transfer behavior of the concrete bonded with CFRP. On the other hand, finite element analysis program was used to analyze heat transfer. Both experimental and finite element results show that epoxy adhesive being used in the construction industry is very sensitive to temperature variations. The epoxy working temperature should not exceed 70°C in order to maintain the integrity between the CFRP and concrete. Silva and Biscaia  investigated FRP-concrete bond degradation considering salt fog cycles, temperature, moisture, and immersion in salt water through bending tests. The concrete specimens were externally bonded with GFRP or CFRP. The results showed that failure surfaces differed under different ageing environmental conditions. Temperature cycles (−10°C; 10°C) and moisture cycles were found with failure in the concrete substrate, while salt fog cycles failure happened at the interface concrete-adhesive. The temperature cycles caused significant loss of capacity of beams. As for beams bonded with GFRP and CFRP, the corresponding maximum loss of load capacity is 31% and 20%. Immersion in salt water and salt fog caused considerable degradation of bond between the GFRP strips and concrete. In the literature of Lai et al. , a method combining the use of destructive (pull-out) and nondestructive (pulsed IRT) tests was introduced to study the full field debonding process of CFRP-strengthened concrete beam specimens exposed to 45°C with different humidity (RH 45%, 90%, and water bath) conditions. The exposure durations were 3, 5, 7, and 9 months. Four unexposed control specimens (room temperature at about 23°C and 65% RH) and 48 exposed specimens were tested using modified pull-out test. The bonding between the CFRP strips and concrete was found weakened significantly after the specimens were exposed to humid conditions (RH > 90%) for several months. Blackburn et al.  investigated the effects of hygrothermal environmental conditions on the curing kinetics of epoxy used in FRP composites. Results showed that all clear epoxies experienced a significant decrease in , ranging from approximately 9 to 25°C, from their theoretical values due to the exposure to hygrothermal conditions which caused the degradation of the bond interface. Shrestha et al.  studied the durability of the FRP-concrete bond and its constituent properties under moisture conditions for duration up to 24 months. The results show that the bond strength decreased up to 32%, and the failure mode changed from concrete cohesion to primer-concrete mixed failure for normal-strength concrete and from mixed failure to complete adhesion failure in case of high-strength concrete. The author explained that shifts in failure patterns were mainly due to destruction of the adhesion bond caused by water molecules at the interface. Mikami et al.  examined the effects of hot temperature (100 and 180°C) on the deterioration of bond strength and the changes in failure modes. The combination of high temperature and low humidity (at 180°C and 0% humidity) was the most detrimental to bond strength, and the adhesive strength was reduced to 0.5 MPa which was 6.0 MPa at the room environment. Kabir et al.  investigated the time dependent behavior of CFRP-concrete bond subjected to temperature cycles, wet-dry cycles, and outdoor environment separately by using single shear tests. The maximum reduction of pull-out strength of CFRP-concrete bond was 15.2% compared to that for the corresponding unexposed specimens due to degraded epoxy properties. Failure modes changed from thick concrete to very thin concrete layer attached to the FRP except the specimens subjected to temperature cycles. Effective bond length increased due to exposed condition.
In general, humidity and water exposure will cause significant reduction in bond stress of the FRP-concrete interface. However, the research above mostly focused on the bond strength and global durability of the FRP-strengthened concrete specimens. These tests serve to provide strength data in the final state, but limited data are available to explain the load history and the actual failure mechanism before failure. Also the hygrothermal environmental effects on the bond during loading progress were seldom reported. In addition, the studies focusing on the durability of the system in tropical climate are very limited. Information on the effect of aggressive environments on bond durability is still lacking which links to the service life of strengthened structures. Therefore, the long-term performance of FRP-concrete interface needs further research and more data.
This paper reports the study of FRP-strengthened concrete specimens subjected to accelerated hygrothermal (coupled temperature and moisture) attack. Double shear tests were used to test the bond degradation in the specimens. The objectives of this study are twofold: (i) experimentally studying the effects of high temperature and humidity on EB-FRP specimens, mainly on bond between the composite and concrete, and (ii) explaining the hygrothermal environmental effects on bond interface behavior during the loading progress.
2. Experimental Program
Twenty specimens were tested by using double shear method in this research. Each specimen consisted of two concrete prisms, with dimensions 100 mm × 100 mm × 250 mm, as shown in Figure 1. A mm ribbed steel bar was inserted at the center location of every prism before cast, by which the tensile force was applied with an electronic machine. To avoid loading eccentrically, a set of steel mold was designed as shown in Figure 2(a). A pair of concrete blocks were casted together in the mold and marked. The three holes where the steel bar passed through were center aligned. The two steel bars were separate at the middle of the mold. All concrete blocks were cast in laboratory conditions and cured in a water bath for 28 days at standard conditions . Then they were removed from the water bath and dried for a week in laboratory.
(a) Steel mold for the concrete blocks
(b) Special fixtures when bonding CFL
One pair of concrete blocks were bonded together by FRP to make a specimen. The two concrete prisms were connected only through two carbon fiber laminates (CFL ), externally bonded to two opposite sides of the concrete prisms by a wet layup process. Between the two concrete blocks there was a space of 20 mm (Figure 1). In order to ensure the alignment, special fixture as shown in Figure 2(b) was used when bonding FRP. The bonding process mainly included 3 steps. First, the concrete surface was ground with a stone wheel in order to remove the weak layer of mortar, just until the aggregate was visible. Then the dust on the surface was properly cleaned with air jet. Finally, carbon fiber laminates (CFL ) with a width of 50 mm and a thickness of 0.23 mm were bonded to the two opposite surfaces of the concrete blocks, respectively, using epoxy resin by wet layup method.
2.2. Material Properties
In this study, the mix proportions of the main ingredients in the concrete by weight were cement (1.0) : water (0.5) : sand (2.06) : gravel (3.66). Chinese standard Portland cement (P.O42.5R) was adopted; river sand with fineness modulus of 2.74 and granite aggregate with diameter of 5–20 mm were used in the experiment. The mean 28-day cubic (150 mm × 150 mm × 150 mm) compressive strength of the concrete was 35.4 MPa according to the standard for test method of mechanical properties on ordinary concrete (GB/T 50081-2002 ).
The carbon fiber laminates (CFL ) used in this test were one kind of FRP invented by our research group, and presaturated laminates were fabricated using T700-12k carbon fibers. The tensile strength, tensile modulus, and elongation of the carbon fibers reported by the manufacturer were 5040 MPa, 232 GPa, and 2.1%, respectively. The measured values of the tensile strength, tensile modulus, and Poisson’s ration for CFL were 4030 MPa, 220 GPa, and 0.25, respectively. The adhesive used for bonding CFL to concrete surface was a two-component epoxy adhesive. The manufacturer reported properties of the epoxy resin were the Young modulus of 2.5 GPa, the tensile strength of 40 MPa, the ultimate strain of 5.0%, and the vitreous transition temperature of 85°C. The material properties are summarized in Table 1.
2.3. Hygrothermal Environmental Conditions
In this test, the specimens were moved to pretreatment in an environmental chamber in which temperature and relative humidity (RH) conditions can be preset. The characteristic values of temperature and humidity were chosen according to the measured data of a number of bridges in service in the coastal provinces of South China combined with some relevant codes . The curves of monthly temperature and humidity throughout one year are shown in Figure 3. It indicates that the temperature was from 5°C to 50°C in service and that for humidity is from 70% RH to 95% RH. According to the Chinese guidelines (GB/T1446-2005  and GB/T2573-2008 ), the accelerated condition for hygrothermal environment is °C, %. The prescribed temperature and RH conditions in this test were chosen as 5°C, 25°C, and 60°C and 60% RH, 75% RH, and 95% RH, respectively.
The temperature and humidity conditions for different groups of specimens are listed in Table 2. The specimens were kept in the environmental chamber as shown in Figure 4 for 14 days in accordance with the Chinese guidelines (GB/T1446-2005  and GB/T2573-2008 ). After exposure to the simulated environment, the specimens were taken out from the chamber and dried at air environment in laboratory at an average temperature of 25°C with 80% RH before testing.
2.4. Test Setup
Double shear tests were carried out to study the bond performance of the FRP-concrete bonded interface using a modified setup. A steel bar was embedded within each concrete block, centered, and aligned with the concrete faces. And the bars extended 100 mm from the outer ends of each block to be applied tension load (, as shown in Figure 1). The two steel bars were unconnected, which means that the connection of the two concrete blocks was ensured only through the CFL sheet. Special care was taken during the installation of the formwork to position the internal steel reinforcement perfectly aligned. Additional strain gauges were bonded at the same location on opposite face of the specimen to check the coaxial condition before test.
All specimens were tested on an electronic universal testing machine (CMT5105) with 100 kN capacity as shown in Figure 5. Loading was controlled in displacement mode at a rate of 0.005 mm/s. Strain gauges were externally bonded on the CFL to measure the strains in CFL. A total of 13 strain gauges were distributed along the bonded length of CFL with a center-to-center spacing of 20 mm as shown in Figure 6(a). During the test, strains were automatically recorded by a data-acquisition system (TMR-211) at 10 Hz as shown in Figure 6(b). The relative slip () between two concrete blocks was measured by a linear displacement sensor fixed on the surface of concrete block near the middle of the specimens as shown in Figure 7.
(a) Location of the strain gauges
(b) Strain-recording instrument (type: TMR-211)
(a) Location of the linear displacement sensor
(b) Linear displacement sensor (type: WY-20)
2.5. Test Program
In the experiment 20 specimens were divided into 6 groups, namely, A-1, B-1~3, and C-1~3, according to different temperature and humidity conditions. Group A-1 was used as reference specimens which were maintained at laboratory condition without pretreatment. Groups B and C were pretreated in the environmental chamber for 14 days with different temperature and humidity conditions. Group B tested the influence of temperature with the same humidity 95% RH. Three different test temperatures were used: 25°C, 50°C, and 60°C corresponding to B-1, B-2, and B-3, respectively. Group C tested the influence of humidity with the same temperature 60°C. Three different test humidity conditions were used: 60% RH, 75% RH, and 95% RH corresponding to C-1, C-2, and C-3, respectively. Conditions for B-3 were the same as C-3, so only one group of specimens was tested for them. Details of the specimens are listed in Table 2.
3. Results and Discussion
3.1. Failure Mode
Only one typical debonding failure mode was observed in all specimens. As shown in Figure 8, a thin concrete layer attached to the surface of the debonded CFL shows that the debonding failure happened in the substrate concrete. Such failure mode is also widely reported in other resources [17, 18, 20].
3.2. Hygrothermal Environment Effect on the Ultimate Load ()
Table 3 summarizes the statistics of the ultimate loads for each group of specimens. Hygrothermal environment influence on the ultimate load was obtained by comparing the ultimate loads of the aged specimens with those of reference specimens as shown in Figure 9. In Figure 9(a), results for the reference specimens (A-1, without ageing) and those of group B subjected to different temperature with the same humidity are compared to analyze the temperature effect on the ultimate load. In Figure 9(b), results for the specimens under different humidity are compared.
(a) Influence of temperature
(b) Influence of humidity
A clear decrease of the ultimate load for the specimens exposed in hygrothermal environment can be observed except C-2-1. In general, higher temperature and humidity cause higher reduction in ultimate load.
The degree of influence of hygrothermal environment on the ultimate load is also presented in Table 3.
Comparing to the reference specimen group A-1, decreases of 16.0%, 23.9%, and 27.9% are found for group B corresponding to 5°C, 25°C, and 60°C, respectively, with the same high humidity (95%). For group C, the decreases are 15.2%, 18.4%, and 27.9% corresponding to 60% RH, 75%, and 90% relative humidity, respectively, with the same high temperature (60°C). In particular, has a maximum decrease of 27.9% at 60°C and 95% RH.
3.3. Load-Deflection Curves
Figure 10 shows the total load versus deflection graphs for all the specimens tested. The curves of all the specimens in each group are similar to each other. Load-deflection data for C-1-2 were lost in the test.
The slope of the load-deflection curves reflects the total stiffness of the bond interface. It is steeper at the initial loading stage indicating good bond stiffness and then decreases with the increase of loading. The fluctuations in the curves indicate that local debonding happened on the bond face before the sudden failure.
The load-deflection curves of the reference specimens (without ageing) and group B specimens subjected to different temperatures (5°C, 25°C, and 60°C) with the same humidity (95%) are compared in Figure 11(a) to analyze the temperature effect. The comparison between the reference specimens (without ageing) and group C specimens subject to different humidity (60%, 75%, and 95%) with the same temperature (60°C) is shown in Figure 11(b).
(a) Effect of temperature
(b) Effect of humidity
The results presented in Figure 11 clearly reveal that noticeable deterioration was caused by exposure in hygrothermal environment. Compared to the reference specimens, the smaller slopes of the curves for the aged specimens mean bond degradation and this becomes more obvious with increasing temperature and humidity.
4. Influence of the Hygrothermal Environment on the Bond Behavior
The results reported in this section indicate that the bond performance is significantly influenced by service temperature and humidity. As a result, hygrothermal environment effects must be properly taken into account from the design point of view.
4.1. Relative Slips between the Two Concrete Blocks
The relative slips () at different load levels between the two concrete blocks were obtained by the linear displacement sensor fixed on the concrete blocks which reflected the total bond stiffness indirectly. In this test, the slip measurements for some specimens such as A-1-1 and A-1-3 and C-1 and C-2 failed because of the difficulty of fixing the displacement sensor effectively. Figure 12 shows some relative displacement-load curves for specimens with different temperatures. The typical experimental relative slip-load response has a 3-stage characteristic containing an initial linear growth stage, a rapid growth stage, and an instable growth stage. Compared to the reference specimens in group A, the slopes of the relative slip-load curves of group B specimens were higher which indicated faster degradation of the bond behavior. As for group B aged with different temperatures under the same high humidity (95% RH), the higher the ageing temperature was, the faster the speed rate grew. However, the ultimate relative slips of all specimens were not sensitive to temperature and humidity and all were in the range of 0.7 mm and 0.8 mm.
4.2. Strain Distribution in the CFL
These strains were read from the strain gauges mounted on the upper surface of the CFL as shown in Figure 6. Longitudinal strains in the CFL at various load levels for each specimen are shown in Figure 13, where the horizontal axis is the distance from the free end of the CFL shown in Figure 6, and the vertical axis is the measured strains of the CFL.
(a) A-1-1 reference specimen
(b) A-1-3 reference specimen
(c) B-1-1 5°C, 95%
(d) B-1-2 5°C, 95%
(e) B-2-2 25°C, 95%
(f) B-2-3 25°C, 95%
(g) B-3-1 60°C, 95%
(h) B-3-2 60°C, 95%
(i) C-1-1 60°C, 60%
(j) C-1-3 60°C, 60%
(k) C-2-2 60°C, 75%
(l) C-2-3 60°C, 75%
In general, the external loads were transferred through the concrete blocks into the CFL over a range of 100 mm to 150 mm at each side of the gap. The strain of the CFL was at maximum at the gap location and reduced at the locations away from the gap. The strains also increased with external loading. It needs to be noted that the strain distribution across the width of the CFL was not uniform due to the imperfection in loading and/or geometry.
Compared with the reference specimens (group A-1), the maximum strains () of the specimens in groups B and C decreased obviously which indicated decay of the bond behavior after exposure to the hygrothermal environment. The maximum strains were 5500~6000 με, 3500~4500 με, and 3500~5000 με for groups A-1, B-2~3, and C-2, respectively. This means that the aggressive environment caused premature debonding failure along the interface.
This study experimentally investigated the bond-slip behavior of the CFL-concrete bond subjected to static load after hygrothermal environment exposure. The failure modes, load-deflection, relative slip, and strain distributions in CFL were measured and analyzed in detail.
The following conclusions can be drawn based on the experimental data:(1)Hygrothermal environment adversely affected the bond behavior of the CFL-concrete interface. Compared to the reference specimen, the ultimate load decreased as much as 27.9% when the specimens exposed to the hygrothermal environment of 60°C and 95% RH.(2)Hygrothermal environment exposure caused noticeable deterioration of the bond stiffness shown in the load-deflection curves and relative slips curves. As temperature and humidity increased, the slopes of the curves for the aged specimens decreased.(3)Compared with the reference specimens, the maximum strains () of the specimens subjected to hygrothermal environment pretreatment decreased from 5500~6000 με to 3500~5000 με. Furthermore, the effective bond length increased from about 100 mm to near 150 mm, which indicated bond behavior degradation.
The authors declare that there is no conflict of interests regarding the publication of this paper.
The project was supported by the National Natural Science Foundation of China (nos. 11132004, 11627802, 51678249, and 51508202), China Scholarship Council (no. 201606155018), Guangdong Province Natural Science Foundation of China (no. 2016A030310414), and Open Project for Key Laboratory Construction of Mountainous Bridges and Tunnels in Chongqing Jiaotong University (no. CQSLBF-Y16-9).
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