Abstract

Macromolecules will leach from the inside of rice analogues (RA) to the external environment and form escaping substances (ES) when boiling in water for a long time. Some escaped substances adhere to the surface of cooked rice analogues (CRA) to form an adhesive layer (AL), which has an important impact on the cooking quality of RA. In this study, hydrocolloids and emulsifier were added and formed RA. Physicochemical, structural, and textural properties of ES, AL, and CRA samples were analyzed to study the effect of hydrocolloids on cooking quality of RA. The results showed that SA inhibited the leach of molecules, reduced MW of AL, decreased starch content of ES and AL, decreased shear viscosity of RA, and enhanced hydrogen bonding interactions. Ca2+ increased the dry matter content of CRA and AL, enhanced hydrogen bonding interactions of ES and CRA, and decreased MW of ES. Textural property results showed that the gelatinous properties of RA were enhanced after SA was added. The Ca2+ in the solution increased the adhesiveness of RA, while decreasing their elasticity. This study explained how hydrocolloids affect the texture properties of RA at a molecular level.

1. Introduction

Hydrocolloids are commonly used as thickeners, stabilizers, gelling agents, and emulsifiers in food products to improve the physicochemical and textural properties of products [1, 2]. Hydrocolloids (such as sodium alginate and xanthan gum) can interact with starch, polysaccharides, and other substances in aqueous solution. A network structure is formed through covalent bonding of molecules and the intertwining of molecular chains, thereby increasing the viscosity of the solution or forming a gel [3]. In the presence of cations, xanthan gum (XG) forms intermolecular bonding thus diminishing interactions with other types of polysaccharides in the same solution [4]. SA reacts with Ca2+ to form intermolecular crosslinking, and gel strength increases with an increasing ionic strength. SA can form colloid after contacting with Ca2+ and is a widely used food additive. When the SA crosslinked with Ca2+, the flow of water molecules will be restricted, resulting in a gel with high water holding capacity. Different from other food gums, the colloid of SA and Ca2+ is not thermally reversible and usually exhibits good stability. Maitre et al. pointed out that the expansion ratio and water absorption index (WAI) increased with the incorporation of hydrocolloids whereas density, water absorption index (WSI), and hardness decreased upon extrusion [5, 6]. Balakrishnan et al. found that nanocellulose could adhere to starch and form a stable network, and as it is capable of forming both intramolecular interaction with itself and strong intermolecular hydrogen bonding interaction with starch molecules, it can better interact with starch to elevate its properties [79].

Twin-screw extrusion technology is often used to enrich the diversity of rice products, improve nutritional value, and reduce production costs [1012]. Extrusion of foods is an emerging technology for the food industries [13]. The dynamic propagation of cracks and fragmentation may occur in starch extrudates, which can be studied by the finite element method [14]. RA can be obtained according to many approaches by using brown rice as the main raw material, with the addition of various additives and other nutrients using twin-screw extruders [15]. Additionally, emulsifiers have been used to improve textural quality and taste of RA [1618]. The emulsifier can combine with amylose to form a spiral complex, which will delay crystallization of the starch molecule during the retrogradation process [19]. The formation of such complex does not only reduce the viscosity and play a role of lubrication in the extrusion process but also is beneficial to the formation and dispersion of products because it can prevent the retrogradation and coagulation of starch. It has been documented that the addition of the emulsifier caused an increase in the degree of gelatinization and decrease of water-soluble carbohydrate, alpha-amylase sensitivity, WAI, and adhesive for extrudates [2022].

The formula is generally based on the comprehensive consideration of rice composition, cooking characteristics, and sensory quality [23]. There are three main components presented upon extrusion, namely, escaping substances (ES), adhesive layer (AL), and cooked rice analogues (CRA), whose physical and chemical properties and structural characteristics have an important impact on cooking quality. Many have reported extrusion parameters and conditions of various grain-based products, yet less focuses on the effect of additives on the escape rule and structural change of molecules in RA.

In this study, hydrocolloids and emulsifier have been added to raw material and RA has been formed by thin-screw extrusion; RA was then subjected to the boiling test; subsequently, physicochemical and structural properties of ES, AL, and CRA have been analyzed to study the effects of molecular escape and structural changes on the properties of RA.

2. Results and Discussion

2.1. Effects of Different Additives on the Textural Properties of the Extrudates

The textural properties of the rice analogues with SA, XG, and SE after soaking are shown in Figure 1(a). SA reduced the viscosity of the sample, which was mainly reflected in the results of adhesion and maximum adhesion force. SA is a hydrophilic colloid that has been used as a thickening and gelling agent in the food industry. Previous studies have reported that SA reacts with starch to inhibit its expansion, protect the integrity of granules, and cause pea starch apparent pasting viscosity to decrease [24, 25]. Under the action of Ca2+, the adhesiveness and maximum adhesiveness of SARA increased, which indicated that cation-induced gelation could change the textural properties by altering the adhesion force within molecules.

Hecht and Srebnik mentioned that alginate tended to aggregate and form alohysical gel in the presence of cations. Specifically, Ca2+ facilitates chain aggregation and gelation [26]. XG reduced the sample height after hydrolysis, mainly due to the fact that XG was known to restore the mechanical properties of pregelatinized starch by forming a tighter network structure within CRA. SE can reduce the elasticity of the sample, which is related to the emulsification, ionic dispersion, and aging resistance properties [27]. The texture properties of the cooked samples (SARA, NARA) are shown in Figure 1(b). CaCl2 increased the adhesiveness and maximum adhesiveness of samples, while decreasing their elasticity. SA increased elasticity, chewiness, and extrusion work. Compared with soaked samples, the cohesion, elasticity, chewiness, height, and hardness of samples cooked with boiling water increased.

2.2. Analysis of Physical and Chemical Properties

The dry matter contents of ES, AL, and CRA are shown in Figure 2. SA increased the dry matter content of CRA and decreased that of ES and AL. SA could inhibit the dissociation of starch granules [28], resulting in retention of more ES in granules. CaCl2 increased the dry matter content of CRA and AL and decreased the dry matter content of ES. It showed that CaCl2 was helpful to the accumulation of the dry matter. In sum, the addition of CaCl2 in the presence of SA changed the aggregation behavior of the ES.

The results of starch content in Figure 2 showed that the starch content of ES and AL of NARA was higher than that of CRA after distilled water treatment. The addition of SA resulted in a decrease in starch content of ES and AL. CaCl2 treatment decreased the starch content of the AL of NARA, had no significant effect on the starch content of the ES, and reduced the starch content of CRA.

The results of amylose content are shown in Figure 2. The thickening effect of SA was beneficial to the aggregation of amylose, leading to the selective adsorption of amylose on CRA. CaCl2 treatment resulted in more amylose content of AL than that of ES. The addition of CaCl2 in the presence of SA made amylose content change more greatly.

The results of particle size distribution in Figure 2 showed that the particle size is in an ascending order: ES>AL>CRA. The ES contained narrower, more concentrated, and smaller particle size distribution than the AL. CaCl2 and SA had little effect on the size distribution. CaCl2 led to the increase of the particle size in the ES and CRA samples and the increase of the particle size of the AL. SA had led to an increased in particulate size of CRA. The presence of SA and CaCl2 facilitates the formation of AL on the surface of CRA.

The rheological properties are shown in Figure 3. According to the shear rate-viscosity curve, SA resulted in a decrease in the viscosity, and CaCl2 led to the increase in the viscosity of NARA. It has been pointed out that salt has a significant effect on starch gelatinization [29]. CaCl2 led to a decrease in the viscosity in the AL sample. These is a dramatic decrease in viscosity when the shear rate is at 50-150 s-1 for all samples. Although SA led to an increase in viscosity, when in the presence of CaCl2, the solution presents the highest viscosity.

SA reduced the storage modulus of the ES, while salt led to the maximum storage modulus of the ES of NARA. CaCl2 led to a decrease in the storage modulus of the AL. The storage modulus of CRA increased significantly due to the presence of SA and CaCl2. SA reduced the loss modulus of the ES, while CaCl2 led to the largest loss modulus of the ES of NARA. CaCl2 led to a decrease in the loss modulus of the AL. The combination of CaCl2 and SA resulted in a significant increase in the loss modulus of CRA.

2.3. Analysis of Structural Properties

FTIR spectra are shown in Figure 4. The peak at 3000-4000 cm-1 shows different hydrogen bonds. It was shown that the addition of SA enhanced the hydrogen bonding interactions. Peaks near 2930 cm-1 characterize the stretching vibration of the C-H bond in the glucose unit [30, 31]. SA weakened the stretching vibration of C-H bond in the ES. The peak near 1625 cm-1, which characterizes the flexural vibration of O-H, is a typical absorption peak of starch and starch derivatives [30, 31]. SA increased the intensity of the peak at 1625 cm-1, indicating that the hydrogen bonding interactions in the molecule were enhanced. There are differences in FTIR spectra of the AL as compared with that of ES. CaCl2 weakened the stretching vibration of the C-H bond in the AL. The complex action of CaCl2 and SA enhanced the bond of the hydrogen bonding interactions in the molecule. The FTIR spectra of CRA were different due to the treatment of CaCl2. CaCl2 increased the strength of the peak near 3000-4000 cm-1 and enhanced the hydrogen bonding interactions of CRA [32, 33].

2.4. Molecular Weight Distribution Analysis

The GPC spectrum of the AL sample is shown in Figure 5(a). The retention time and number of peaks decreased after SA was added. SA made MW of AL less than 3220. The result showed that the addition of SA has led to more small molecules adsorbed on the outer surface or AL of CRA, and the MW distribution was narrow. CaCl2 did not affect MW of the sample but has increased the number of peaks. The GPC spectra of the ES is shown in Figure 5(b). SA did not affect retention time and number of peaks. Under the action of CaCl2, the proportion of macromolecules () decreased, while that of molecules of MW less than 3220 had increased. The GPC spectra of the CRA are shown in Figure 5(c). SA did not affect retention time of the peak but changed molecular weight distribution in CRA. The ratio of macromolecules in the MW range of in DW+SARA samples is higher than that of molecules in similar MW range in the DW+NARA sample. The proportion of molecules increased in the MW range of and decreased in the range of after adding SA. CaCl2 in the presence of SA did not affect the molecular weight distribution of CRA.

2.5. Correlation Analysis

The results of correlation analysis between physicochemical properties and texture properties of products are shown in Table 1. ES content mainly affected the textural properties such as maximum adhesion force and extrusion work. The particle size distribution of ES mainly affected adhesion, maximum adhesion force, and sample height. The increase in dry matter content of ES led to the decrease of maximum adhesion force. The extrusion work of ES decreased with the increase of starch and amylose content. The increase in the average particle size of ES led to an increase of maximum adhesion force. Cohesion decreased with the increase in the mode of ES. The increase in particle size corresponds to accumulated particle size distribution of 10% (D10) of ES resulting in an increase in sample height. The increase in D25, D50, D75, and D90 of ES resulted in an increase of maximum adhesion force. The increase in D90 of ES resulted in an increase in adhesiveness.

The components’ content of AL mainly affected the maximum adhesion force. The particle size distribution of AL mainly affected adhesion, maximum adhesion force, cohesion, elasticity, chewiness, sample height, and hardness. The decrease in starch content and the increase in amylose content of the AL resulted in an increase in maximum adhesion force. The increase in the average particle size of AL led to an increase in elasticity and chewiness. The increase in D10 of AL resulted in an increase in cohesion and the decrease in sample height. The increase in D25 of AL resulted in a decrease in maximum adhesion force. The increase in D50 of AL resulted in a decrease in adhesiveness and maximum adhesion force. The increase in D75 of AL resulted in an increase in chewiness. The increase in D90 of AL resulted in an increase in elasticity, chewiness, and hardness.

The components’ content of CRA mainly affected the maximum adhesion force, elasticity, and hardness. The particle size distribution of CRA mainly affected the height of the sample and the extrusion work. The increase in dry matter content of CRA led to an increase in maximum adhesion force. The increase in amylose content of CRA led to a decrease in elasticity and hardness. The extrusion work increased with the increase of the average particle size, D50, and D70 of CRA. The increase in mode led to the increase in sample height of CRA. The extrusion work increases with the increase in the average particle size of CRA.

3. Materials and Methods

3.1. Materials

Rice flour was provided by Henan Huangguo Grain Industry Co., Ltd. (stock code 831357). All the reagents used for the study were AR grade.

3.2. Extrusion

600 g rice flour, 0.5% () additive, and 150 g distilled water were mixed thoroughly and processed by twin-screw extrusion equipment. RA for the experimental study were obtained by dehydrating the extrudates at 25 for 48 hours and then drying them at 190 for 90 seconds. The twin-screw extruder used in the experiment consists of four parts: feed hopper, solid transport zone, melting, and melt pumping. The temperatures of the four regions during processing are 50, 70, 110, and 85°C, respectively. RA containing SA, XG, and sucrose ester (SE) are abbreviated as SARA, XGRA, and SERA. RA with nonadditive are abbreviated as NARA.

3.3. Dry Matter Content (DMC)

The dry matter content was determined in A and B groups. The solution in group A was distilled water, and the solution in group B was 1 mol/L CaCl2. Samples of about 10 g (SARA, NARA) were treated in 100 mL boiling distilled water for 4 minutes, and then, solid (S1) and liquid (L1) were separated by a 1 mm pore size filter. L1 was centrifuged (6000 r/min, 15 min) after cooling to 25°C and freeze-dried for 48 h. After crushing, the ES of RA was obtained. S1 was immersed in distilled water at 25°C and stirred rapidly with a glass rod, and then, liquid (L2) and solid (S2) were separated with a 1 mm pore size filter. The separation operation was repeated three times. Precipitation of L2, gathered by centrifugation (6000 r/min, 15 min), was freeze-dried for 48 h and pulverized for the study of the AL. CRA were prepared by freeze-drying S2 for 48 h and crushing. The ES, AL, and CRA in group B were prepared by replacing the solution in group A with calcium chloride and repeating the operation.

3.4. Starch and Amylose Content

Starch content of samples was determined by a starch content detection kit (Beijing Solarbio Science & Technology Co., Ltd.). The soluble sugar and starch in the sample were separated by 80% ethanol. Through the hydrolysis of acids, the starch was decomposed into glucose, whose content was determined by anthrone colorimetry. Finally, the content of starch was calculated. Each value was the mean of three replicates.

Amylose content of samples was determined by an amylose content kit (Nanjing Jiancheng Bioengineering Institute). The soluble sugar and starch in the sample were separated by 80% ethanol. According to the strong absorption peak of the complex formed by amylose and iodine under 620 nm ultraviolet light, the content of amylose was determined by an ultraviolet spectrophotometer. Each value was the mean of three replicates.

3.5. Particle Size and Distribution [2]

The particle size distribution of sample was analyzed using a laser particle size analyzer (LS230, Beckman, USA). Each value was the mean of three replicates.

3.6. Rheological Properties [34]

The dynamic and static rheological properties of 5% () sample suspension at 25°C were measured by a rheometer. 0~65 rad/s of the angular frequency omega and 2% of strain were carried out in the dynamic rheological test. The change of viscosity with the increasing shear rate (1.0~300 s-1) is recorded for static rheological test analysis.

3.7. Structural Characterization (Fourier Transform Infrared (FTIR)) [35]

FTIR spectra were collected for potato flour and their paste using an FTIR spectrometer (SPECTRUM 100, PerkinElmer, America). 1-2 mg samples were blended with 200 mg KBr and pressed into tablets before measurement. Spectra were collected at a resolution of 4 cm−1 and at an average of 4 scans per sample.

3.8. Gel Permeation Chromatography (GPC)

The molecular weight (MW) distribution of samples was determined using GPC, following a previously published method [36]. The sample was prepared by mixing 25 mg of ES, AL, and CRA with 5 mL ultrapure water, respectively. Ultrasound treatment for 5 minutes was performed to assist dissolution of analysts. The solution was treated with water bath at 99°C for 1 h (oscillating per 15 minutes) and then cooled to room temperature. After dissolution, the solution was centrifuged at 25°C (6000 r/min, 15 min); the supernatant was filtrated by a nylon microporous membrane (0.22 μm). GPC measurements were performed using an Agilent 1260 Infinity LC system (size exclusion chromatography/gel permeation chromatography) equipped with a refractive index detection. Analysts of interest were separated on Aqueous and Polar Organic GPC/SEC Columns (Agilent Technologies, Santa Clara, CA, U.S.A.) using DI water as the mobile phase at a flow rate of 1 mL/min at 35°C.

3.9. Textural Properties

For the soaking experiment, samples of about 5 g (SARA, XGRA, SERA, and NARA) were placed in a beaker. After adding 10 mL boiling DI water, the beaker mouth was sealed with fresh-keeping film immediately. After 10 minutes, the solid was filtered out by a sieve with a diameter of 1 mm. The solid was cooled in distilled water at 25°C for 5 minutes and determined by a texture analyzer.

For the boiling experiment, samples of about 10 g (SARA, NARA) were placed in 300 mL boiling distilled water for 4 minutes; then, solid was determined and filtered out with a 1 mm pore sieve and cooled in distilled water at 25°C for 5 minutes. Samples of about 10 g (SARA, NARA) were placed in 300 mL boiling 1 mol/L CaCl2 for 4 minutes; then, solid was determined and filtered out with a 1 mm pore sieve and cooled in distilled water at 25°C for 5 minutes.

The textural properties were measured following the procedure by Li et al. with some modification by a texture analyzer, and the analysis was repeated five times [37]. Three rice analogues were tested on the stage. The test speed was 1 mm/s. The test mode was compression, and the compression ratio was 70%.

3.10. Statistics

Analysis of variance (ANOVA) was conducted by the SPSS 19.0, and the significant difference between group means was analyzed by Duncan multiple range tests (). Drawing and picture modification were accomplished by Origin 9.0.

4. Conclusions

Physicochemical and structural properties of ES, AL, and CRA were investigated on the RA sample with the addition of SA and CaCl2. SA decreased the viscosity of the sample, which was mainly reflected in the results of adhesion and maximum adhesion force, while the addition of CaCl2 had the opposite effects. Cooking RA in boiling water was beneficial to improve the gel quality of RA and increased the cohesion, elasticity, chewiness, height, and hardness. SA and CaCl2 increased the dry matter content of CRA and decreased that of ES. CaCl2 reduced dry matter content in solution. The addition of CaCl2 in the presence of SA changed the aggregation behavior of the ES. SA was beneficial to the aggregation of amylose, leading to the selective adsorption of amylose on CRA. SA and CaCl2 had opposite effects on shear viscosity and loss modulus. FTIR results show that SA enhanced hydrogen bonding interactions of ES and CRA. SA did not affect the MW distribution in ES and CRA samples but had caused a significant reduction in the presence of macromolecules in the AL sample. CaCl2 decreased macromolecular proportion in ES and CRA.

The correlation analysis showed that physicochemical and structural properties are closely related to texture of RA. The components’ content of ES mainly affected the maximum adhesion force and extrusion work. The components’ content of AL mainly affected the maximum adhesion force. The particle size distribution of AL mainly affected adhesion and gel property. The components’ content of CRA mainly affected the elasticity and hardness. The particle size distribution of CRA mainly affected the height of the sample and the extrusion work.

Based on the results stated above, a schematic diagram of how SA impacts textural properties of xx in the presence of CaCl2 is shown in Figure 6. Sodium alginate plays an active role in the network structure of rice analogues. When the samples were cooked with calcium chloride solution, ion exchange happened in the substance.

Data Availability

The research article data used to support the findings of this study are included within the article.

Additional Points

Highlights. (i) Hydrocolloid gel networks affect cooking properties of rice analogues. (ii) Molecules with high amylose content are more easily adsorbed on the surface of rice analogues. (iii) SA enhances hydrogen bonding interactions. (iv) Crosslinking of the SA allows an even distribution of molecular weight of the rice analogues.

Conflicts of Interest

The authors declare no conflict of interest.

Authors’ Contributions

Ke Zhang and Wentong Xue conceived and planned experiments. Chenglong Liu and Yang Tian gave technical support and conceptual advice. Ke Zhang performed the experiments, analyzed data, and wrote the paper, and Wentong Xue proofed the paper. All authors discussed the results and implications and commented on the manuscript at all stages.

Acknowledgments

This research was funded by the National Key R&D Program of China, grant number 2016YFD0401305.

Supplementary Materials

Sodium alginate (SA) inhibited the leach of molecules, reduced MW of the adhesive layer (AL), decreased starch content of escaping substances (ES) and AL, decreased shear viscosity of rice analogues (RA), and enhanced hydrogen bonding interactions. Ca2+ in the solution increased the dry matter content of cooked rice analogues (CRA) and AL, enhanced hydrogen bonding interactions of ES and CRA, and decreased MW of ES. The gelatinous properties of RA were enhanced after SA was added. Ca2+ in the solution increased the adhesiveness of RA and decreased their elasticity. (Supplementary Materials)