Review Article

Carbon Nanotubes: A Review on Structure and Their Interaction with Proteins

Table 2

A summary of the major production methods and their efficiency.

MethodArc dischargeLaser ablationChemical vapour deposition

Process Connect two graphite rods to a power supply, place them a few millimetres apart. At 100 amps, carbon vaporizes and forms hot plasma.
Blast graphite with intense laser pulses; use the laser pulses rather than electricity to generate carbon gas from which the CNTs form; try various conditions until hit on one that produces prodigious amounts of SWNTs.Place substrate in oven, heat to high temperature, and slowly add a carbon-bearing gas such as methane. As gas decomposes it frees up carbon atoms, which recombine in the form of NTs.
ConditionLow-pressure inert gas (Helium).Argon or Nitrogen gas at 500 Torr.High temperatures within 500 to 1000°C at atmospheric pressure.
Typical yield 30–90%Up to 70%20–100%
SWCNTShort tubes with diameters of 0.6–1.4 nm.Long bundles of tubes (5–20 microns), with individual diameter from 1-2 nm.Long tubes with diameters ranging from 0.6 to 4 nm.
MWCNTShort tubes with inner diameter of 1–3 nm and outer diameter of
approximately 10 nm
Not very much interest in this technique, as it is too expensive, but MWNT synthesis is possible.
Long tubes with diameter ranging from 10 to 240 nm
Carbon sourcePure graphiteGraphiteFossil-based hydrocarbon and botanical hydrocarbon.
CostHighHighLow
AdvantageCan easily produce SWNT, MWNTs. SWNTs have few
structural defects; MWNTs without catalyst, not too
expensive, open air synthesis possible.
Good quality, higher yield, and narrower distribution of SWNT than arc-discharge.Easiest to scale up to industrial production; long length, simple process, SWNT diameter controllable, and quite pure.
DisadvantageTubes tend to be short with random sizes and directions; often needs a lot of purification.Costly technique, because it requires expensive lasers and high-power requirement, but is improving.Often riddled with defects.