Review Article

Recent Development of Optimization of Lyophilization Process

Table 2

Summary of the optimization of lyophilization.

Target variablesNotesRef.

Trial-and-error without mathematical modelCQAs, CPPs, CMAsOptimization of freezing process[13, 31, 32, 33]
Optimization of primary drying process[12]
Optimization of secondary drying process[34]

Use of mathematical modelCMAs (Tb, Rp, and so on) and CPPs (Ts, Pc, the drying time, and so on)A partial differential equation (PDE)[31, 3444]
A model predictive control (MPC)[29, 42, 45, 46]
A computational fluid dynamics (CFD)[15, 47, 48]
Kv-based modeling[49]

Designs spacePc-dm/dt plane (Figure 4)Control of primary drying process[13, 17, 18, 5052]
Control of freezing process[53]

Scale-upKv, PcVial-position dependency of Kv[12, 54]
A use of empty vials at the edge of the shelf[17]
Equivalent resistance model under the dust-free condition using HEPA-filtered airflow (without empty vials)[55]

Process analytical technology (PAT)Kv, Rp, Tb, and Pc, dm/dtIn-line optimization[5667]