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Fe3+-Exchanged Titanate Nanotubes: A New Kind of Highly Active Heterogeneous Catalyst for Friedel-Crafts Type Benzylation
Heterogeneous catalysis for Friedel-Crafts type benzylation has received much attention in recent years due to its characteristic of environmental benefits. In this paper, titanate nanotubes (TNTs) were employed as heterogeneous catalyst support, and a new kind of Fe3+-exchanged titanate nanotubes (Fe-TNTs) catalyst with highly dispersed ferric sites was constructed by an ion exchange technique. The obtained catalyst was systematically characterized by XRD, TEM, N2 adsorption, XPS, and UV-vis spectra. As expected, Fe-TNTs showed excellent catalytic activities in the benzylation of benzene and benzene derivatives. The recycling tests for Fe-TNTs were also carried out, where the reason for the gradually decreased activity was carefully investigated. Superior to some reported catalysts, the catalytic ability of used Fe-TNTs could be easily recovered by ion exchange again, indicating that Fe-TNTs herein were a highly active and durable heterogeneous catalyst for Friedel-Crafts type benzylation. These results might be helpful for the design and preparation of novel heterogeneous catalysts by combining the structural advantages of titanate nanotubes and active metal ions.
Friedel-Crafts type benzylation, typically reacted between aromatic compounds and benzyl chloride/alcohol, is a classical chemical reaction for the production of diphenylmethane and substituted diphenylmethanes, which can be widely used in the fields of pharmaceuticals, agrochemicals, fine and bulk chemicals, and dielectric oil formulations [1, 2]. Although some Lewis acid (e.g., AlCl3, FeCl3, and BF3) and protonic acid (e.g., H2SO4, HF, and HNO3) catalysts are very active in these reactions, several undesirable problems derived from these homogeneous catalysts, including difficulty in separation and recovery, disposal of spent catalyst, corrosion, and high toxicity, severely limit their practical applications .
Following the advanced development of green chemistry, various kinds of heterogeneous solid catalysts, for example, zeolites, metal oxides, sulfated zirconia, clay, doped mesoporous silica, and heteropoly acids, for Friedel-Crafts type benzylation have been extensively studied in past decades [4–15]. Among those different active sites in heterogeneous catalysts, Fe-containing sites have received more and more attention due to their superior catalytic activities and low cost. For example, Choudhary and Jana investigated the activities of Fe-, Zn-, Ga-, and In-modified ZSM-5 zeolite catalysts, and they found Fe-modified ZSM-5 showed the best performance in benzylation of benzene ; Salavati-Niasari et al. supported FeCl3, MnCl2, CoCl2, NiCl2, CuCl2, and ZnCl2 on alumina, where FeCl3/Al2O3 exhibited much better conversion and selectivity than other catalysts in the benzylation of benzene . It is well known that, besides the species of active sites, surface area and dispersion of active sites are also critical factors for the catalytic activities. Therefore, it may be an effective method to further improve catalytic activity in benzylation by dispersing Fe-containing sites on some supports with high surface area.
In recent years, mesoporous silica materials emerged as ideal catalyst supports because of their high surface area, which have been considered to be favorable for the dispersion of Fe-containing sites [2, 9, 11, 18–26]. As expected, these Fe-containing mesoporous silica materials are very active for Friedel-Crafts type benzylation. Vinu et al. developed a method for the direct synthesis of Fe-containing SBA-15 that was rich in tetrahedrally coordinated Fe3+ ions under weak acidic condition (), and the obtained catalysts showed superior catalytic performance and recyclability as compared to the Al-SBA-15 catalysts in the benzylation of benzene ; Sun et al. and Lei et al. loaded small Fe2O3 nanoparticles into SBA-15 with the assistance of surfactants and chemical vapor infiltration, respectively, and these Fe2O3/SBA-15 catalysts could trigger the reaction between benzene and benzyl chloride even at relatively low temperature (60°C) [19, 20]; Li et al. reported a simple incipient wetness coimpregnation route to produce highly dispersed Fe(III) centers in SBA-15 by casting furfuryl alcohol solution of iron acetylacetonate, and the catalysts displayed extraordinarily high catalytic performance with a 100% yield of monoalkylated product even in 1.5 min at 60°C ; our group also fabricated a series of novel Fe-containing mesoporous materials (Fe-JLU-15s) by using semifluorinated surfactant as template, which were generally active for the benzylation of various aromatic compounds . Although the significant enhancement has been achieved in these Fe-containing mesoporous silica materials, it is not easy to maintain their catalytic activities during the processes of recycling and regeneration, since amorphous nature of mesoporous silica will result in the collapse of structure and leaching of active sites [2, 20–22]. Therefore, it still remains a challenge to find new supports that can possess stable structure and anchor Fe-containing active sites.
Since the discovery of multilayered titanate nanotubes (TNTs) , they have shown promising applications in photocatalysis, catalyst support, batteries, absorption, gas sensing, and hydrogen storage due to their high surface area, large pore volume, stable one-dimensional nanostructures, wideband gap semiconductor properties, and excellent ion exchange ability [28–33]. More recently, Hara et al. studied the acidity of protonated TNTs in detail, and they found that protonated TNTs could be also used as an active heterogeneous catalyst for benzylation of toluene, and the high protonation degree was favorable for the high yield of benzyl toluene [34, 35]. However, due to the absence of better effective sites, the benzylation of benzene, which is more difficult to be catalyzed, has not been mentioned. By considering unique characteristics of TNTs and superior catalytic activities of Fe-containing species, the performance of Fe3+-exchanged TNTs in Friedel-Crafts type benzylation can be expected. On one hand, multilayered crystalline structure of TNTs is more stable than amorphous structure of mesoporous silica materials. On the other hand, ion exchange ability of TNTs can produce high dispersion of Fe-containing active sites, even to extent of single active site. Moreover, electrostatic interaction between titanates and Fe3+ may suppress the leaching of Fe-containing active sites. Herein, we investigated the catalytic behaviors of Fe3+-exchanged TNTs as a new heterogeneous catalyst for the Friedel-Crafts type benzylation.
2. Materials and Methods
2.1. Sample Preparation
Titanate nanotubes (TNTs) were prepared by hydrothermal method according to a previous literature . Briefly, 3.0 g of anatase TiO2 powder was dispersed into 100 mL of NaOH aqueous solution (10 M) under magnetic stirring for 30 min. After that, the mixture was transferred into a Teflon-lined stainless-steel autoclave and sealed to heat at 140°C for 16 h. The white powder deposited at the bottom of Teflon liner was redispersed into 0.1 M HCl solution to neutralize the residual NaOH. Then, the white powder was collected by filtration, thoroughly washed with distilled water until the pH value of the filtrate reached 7.0, and dried at 60°C to obtain titanate nanotubes (TNTs).
To obtain Fe3+-exchanged TNTs, 1.0 g of protonated TNTs was dispersed into 50 mL of FeCl3 solution (0.25 M) and stirred for 24 h. Fe3+-exchanged TNTs were collected by centrifugation and washed with distilled water. This process should be repeated many times until Cl− in solution could not be detected by AgNO3 solution (1 M). Finally, the yellow powder was dried at 80°C and denoted as Fe-TNTs.
Powder X-ray diffraction (XRD) data were recorded on a Rigaku D/MAXRCX-ray diffractometer with CuKα radiation source (45.0 kV, 50.0 mA). Transmission electron micrograph (TEM) images were obtained on a Tecnai G2 F30 operating at an accelerating voltage of 200 kV. X-ray photoelectron spectroscopy (XPS) was recorded at room temperature in a PHI 5700 ESCA system with Al Kα radiation (1486.6 eV). The diffuse reflectance UV-vis spectra for powder samples were obtained on a spectrometer Perkin-Elmer Lambda 750 UV-vis spectrometer equipped with an integrating sphere, and BaSO4 was used as an internal standard. Nitrogen adsorption isotherms were obtained at −196°C on a QUADRASORB SI-KR/MP. Samples were normally prepared for measurement by degassing at 120°C until a final pressure of 1 × 10−3 Torr was reached. Pore size distributions were calculated using Barrett-Joyner-Halenda (BJH) method.
2.3. Catalytic Tests
The liquid phase benzylation of benzene with benzyl chloride (BC) was carried out in a 50 mL three-necked round-bottomed flask equipped with a reflux condenser and heated in a precisely controlled oil bath under atmospheric pressure. In a typical run, 100 mg of catalyst, 10 mL of benzene, and 2 mmol of dodecane (internal standard) were added into the flask, followed by stirring for 30 min at required temperature (60~80°C). Then, 0.5 mL of BC was finally added. The products were analyzed by gas chromatography (Varian CP-3800) with a FID detector. The benzylations of other aromatic compounds were carried out at 70°C, and their experimental procedures were the same as benzene except that equivalent mole of aromatic compounds was used.
3. Results and Discussion
Figure 1 shows the XRD patterns of TNTs and Fe-TNTs. It is clear that TNTs exhibit four well-resolved diffraction peaks at ~9.6°, 24.4°, 28.6°, and 48.5°, which can be indexed as the (200), (110), (211), and (020) planes of crystalline phase of NaxH2–xTi3O7 [28, 36, 37], where Na+ and H+ are located in interlaminations of zigzag ribbons of edge-sharing [TiO6]2− octahedrons to keep the charge balance. The (200) diffraction peak at ~9.6° is characteristic of the layered structure of TNTs, and the value (ca. 9.2 Å) corresponds to the spacing between the neighboring [TiO6]2− octahedron layers in the walls of TNTs [38, 39]. There are no diffraction peaks assigned to anatase TiO2, indicating that anatase TiO2 particles as raw materials have been completely transformed into TNTs. It has been reported that ion exchange would bring the change in the profile of XRD pattern, mainly symbolized by the weakened intensity of (200) and (211) diffraction peaks and even H+ was used to replace the remaining Na+ [40–45]. Although some possible reasons such as variable chemical environment, different scattering factors, and lower crystallinity have been proposed [41–43], no scientific and reliable explanations can be widely accepted, and the only consensus is that the variations will not cause the destruction and the collapse of TNTs. Compared with the XRD pattern of TNTs, Fe-TNTs herein also present obvious variations in the intensity of (200) and (211) diffraction peaks, but the peaks at ~24.4° (110) and 48.5° (020) are still distinguishable, which is a hint that the basic structure of TNTs is well retained.
Figure 2 shows optical and TEM images of TNTs and Fe-TNTs. It is very interesting that the colors of TNTs and Fe-TNTs powder are quite different (Figure 2, inset), where the former is white and the latter becomes yellow due to the successful introduction of Fe species. Although the chemical composition changes, Fe-TNTs still exhibit typically tubular microstructure with similar size to pristine TNTs (Figure 2), convincingly validating the fact that the structure has not been destroyed during the process of ion exchange. A closer look (Figure 2(b), inset) reveals that the external surface of Fe-TNTs is very clean without any additional deposited particles or amorphous coatings, implying that Fe species in Fe-TNTs are highly dispersed.
The structural parameters of TNTs and Fe-TNTs are determined by typical isotherms of nitrogen adsorption and desorption conducted at 77 K. As shown in Figure 3, TNTs give standard IV-type isotherms with a sharp capillary condensation step at relative pressure () from 0.4 to 1.0, indicating a high density of mesopores in the material according to the IUPAC classification. A relatively narrow pore size distribution centered at 4.82 nm can be also observed, and this value is very close to that of inner diameter measured from TEM image (Figure 2). It is very important that the sample of Fe-TNTs exhibits very similar isotherms and pore size distribution, which again verifies the good maintenance of microstructure. However, one can also discover that the process of ion exchange produces a slight decrease in BET surface and total pore volume. BET surface and total pore volume of TNTs are 255 m2/g and 0.63 cm3/g, respectively, while they are 224 m2/g and 0.61 cm3/g for Fe-TNTs. This difference may come from the fact that element Fe has much heavier atomic weight than the substituted H and Na.
XPS and UV-vis spectra are utilized to discern the existing state of Fe species in Fe-TNTs (Figures 4 and 5). In the survey of XPS spectrum for Fe-TNTs (Figure 4), the initial Auger peak of Na+ at about 500 eV disappears, and a distinguishable signal in the range of 700~730 eV assigned to Fe species can be observed. This result implies that ion exchange is carried out effectively, and almost all Na+ ions have been substituted. The Fe 2p spectrum of Fe-TNTs (Figure 4, inset) gives two typical peaks at 710.7 and 724.5 eV, as well as a satellite peak at 717.0 eV, which are labeled as the characteristic of ferric species , indicating that there is no redox reaction that occurred in the process of ion exchange. Considering the preparative system of Fe-TNTs, Fe3+ in final product can combine with [TiO6]2− octahedron, OH−, and Cl− by electrostatic interaction, whereas Cl− is easily excluded due to the absence of typical XPS peaks (Figure 4); thus [TiO6]2− octahedron and OH− may be responsible for the charge balance of Fe-TNTs. It is worth noting that the molar ratio of Fe/Ti deduced by the survey spectrum (Figure 4) is about 0.198, less than the theoretical value of ferric titanates [0.222, Fe2(Ti3O7)3] from complete ion exchange. The inferior Fe/Ti molar ratio conceals two clues: (1) a few exchangeable sites in titanates are still not accessible for Fe3+, although the concentration of Fe3+ is much excessive; (2) the contribution of charge balance from OH− is limited, because once considerable OH− groups are involved in the final product, for example, Fe(OH)Ti3O7 or Fe(OH)2(Ti3O7)1/2, the Fe/Ti ratio will be markedly increased. That is to say, most Fe3+ ions in final product are mainly located at [TiO6]2− octahedron layers rather than other anions, and this complexation makes it difficult for Fe3+ ions to escape and aggregate and favors the formation of highly dispersed ferric sites. This assumption can be substantially supported by UV-vis spectra (Figure 5). According to previous literatures, highly dispersed ferric species can produce a band in the range of 250–280 nm due to dπ-pπ charge transfer between Fe and O atoms in [FeO4]− tetrahedral geometry , while there will be a redshift if these dispersed ferric species aggregate to nanoclusters (e.g., Fe3+ in Oh coordination between 300 and 400 nm) or bulk iron oxides (>450 nm) . Fe-TNTs herein display relative broadband centered at 270 nm; although this band is overlapped with that of pristine TNTs, the absence of obvious absorption band in the range of 400–800 nm, especially at 350 and 550 nm, indicates that Fe-TNTs possess highly dispersed ferric species. Similar phenomena have also been reported in some Fe-doped mesoporous materials [11, 18, 19, 21, 47].
Figure 6 shows the conversion of BC and the catalytic selectivity of diphenylmethane (DPM) over Fe-TNTs at different temperature. In the studied temperature interval, Fe-TNTs are highly effective in catalyzing the benzylation of benzene with BC, while pristine TNTs are absolutely inactive for this reaction under the same conditions, indicating that ferrite species are the primary active sites. It is worth noting that the conversion of BC is strongly dependent on the reaction temperature (Figure 6(a)). For example, it takes less than 10 min to reach complete BC conversion at 80°C, while it will cost about 30 min if the reaction temperature is 70°C. The lowered temperature not only results in the slow reaction rate but also produces obvious induction period, so that Fe-TNTs cannot provide any detectable BC conversion until the reaction is carried out over 5 min, 10 min, 20 min, and 25 min for 75°C, 70°C, 65°C, and 60°C, respectively. The phenomenon of induction period, which commonly exists in the heterogeneous catalysis of benzylation of benzene [7, 17, 21, 22, 48–51], has been attributed to the moisture adsorbed on the catalytic sites that could delay the diffusion and activation of reaction substrates [16, 52]. Ferric sites in Fe-TNTs are highly dispersed; thus it is not difficult to understand that these active sites are occupied by some moisture due to the hydrophilicity of Fe3+ ions. To evaluate the catalytic ability of Fe-TNTs, we also examined the conversion of BC over different heterogeneous catalysts, including Fe-containing mesoporous silica (Fe-JLU-15), Fe-containing zeolites (Fe-ZSM-5), and sulfated zirconia, which are prepared according to previous literatures [11, 16, 53]. As shown in Figure S1 (see Figure S1 in Supplementary Material available online at http://dx.doi.org/10.1155/2015/738089) all of these heterogeneous catalysts are effective for the benzylation of benzene, while the induction periods and conversion of BC over sulfated zirconia are obviously inferior to those over Fe-containing catalysts, confirming the advantages of ferric species in Friedel-Crafts type benzylation. Compared with Fe-JLU-15 and Fe-ZSM-5, the induction period of Fe-TNTs is moderate, but it can also guarantee the rapid conversion once the reaction is induced, and the conversion of BC over Fe-TNTs is even a little superior to that over Fe-ZSM-5, which indicates that Fe-TNTs can be taken as a novel heterogeneous catalyst with excellent catalytic activity. In addition, it can be found that the reaction temperature also impacts the selectivity of DMP (Figure 6(b)). Although BC can be consumed in a short time at relatively high temperature (e.g., 80°C), the selectivity for the desired product (DPM) is very poor (87.8%), and a large number of by-products, dibenzylbenzene (DBB), can be detected. With decreased temperature, the selectivity of DMP is effectively improved, and regular selectivity above 98% can be performed at 70°C.
To test the generality of Fe-TNTs, some aromatic compounds with electron-donating groups, such as toluene, xylene, ethylbenzene, and anisole, are used to replace benzene. Based on classical mechanism of Friedel-Crafts alkylations, one or more electron-donating groups in the aromatic ring will facilitate benzylation of an aromatic compound . Unfortunately, as observed in some reported heterogeneous catalysts, BC conversions were unexpectedly reduced by the introduction of electron-donating groups in the aromatic compounds, where the influences of steric effect and possible poisonous adsorption of aromatic substrates have been assigned to the primary reasons [18, 23, 26, 54]. Table 1 presents the conversion of BC and product selectivity in benzylation of aromatic compounds with various electron-donating groups over Fe-TNTs at 70°C. It is satisfying that electron-donating groups in the aromatic ring significantly facilitate benzylation in current system, and all reactions can be carried out in accelerating models under the catalysis of Fe-TNTs, giving complete conversion of BC in less than 25 min. However, this facilitation is not consistent with the electron-donating ability very well. For example, both p-xylene and o-xylene have two methyl groups, while they need different time for complete BC conversion; ethylbenzene gives the same complete conversion time with toluene, although electron-donating ability from ethyl is a little stronger than methyl in toluene. Apparently, steric effects may be another factor that should be considered in the benzylations of aromatic compounds . In addition, although previous work confirmed the catalytic activities of pristine TNTs in the benzylation of toluene [34, 35], it is still catalytically inactive for these benzylations of substituted benzene even if we prolong the reaction to 5 h, which can be attributed to the low protonation degree in our case. This result further demonstrates the importance of ferric species for Fe-TNTs.
|Reaction conditions: 10 mL of benzene (or equivalent mole of substituted benzene), 0.5 mL of benzyl chloride, and 100 mg of catalyst. The conversion was calculated from benzyl chloride.|
bTime required for complete conversion of benzyl chloride.
d(o-) 2-Methyl diphenylmethane, (p-) 4-methyl diphenylmethane.
g(o-) 2-Ethyl diphenylmethane, (p-) 4-ethyl diphenylmethane.
i(o-) 2-Methoxy diphenylmethane, (p-) 4-methoxy diphenylmethane.
The most important advantage of heterogeneous catalysts is the possibility of their regeneration and reusability. In our case, the used Fe-TNTs are regenerated by simple washing with absolute ethanol to remove the adsorbed organic species, and their catalytic activities are studied in the benzylation of benzene under the same conditions (Figure 7). As observed, the regenerated Fe-TNTs give a quite similar activity to the fresh catalyst in their first recycling, implying the feasibility of Fe-TNTs as a reusable heterogeneous catalyst. However, the catalytic activity starts to decline when Fe-TNTs are regenerated again, represented not only by the slowing reaction rate, but also by the prolonging induction period. The situation will become worse if more recycles are applied. Driven by this phenomenon, we recharacterize the catalyst of Fe-TNTs used for three times. As shown in Figures S2–S6, the results of XRD, TEM, N2 adsorption, and UV-vis spectra are almost identical to those of fresh Fe-TNTs, as well as the profiles of XPS. The only difference is the molar ratio of Fe/Ti from XPS, where the used Fe-TNTs give Fe/Ti molar ratio at 0.149, suggesting that the partially lost ferric content should be related to the decreased activity. It is very important to note that the lost ferric content in Fe-TNTs also means the leaching of ferric species during the catalytic process; thus a new problem appears: will the leaching of ferric species contribute to the activity in homogeneous catalysis? Given that the leaching of Fe3+ is equal in three catalytic processes, the homogeneous [Fe3+] is about 1.87 mM in each batch. To make clear the real mechanism of Fe-TNTs, a homogeneous catalytic system is designed by using Fe3+ (1.87 mM) to replace Fe-TNTs (0.1 g), while no BC conversion can be detected after 30 min. Even we increase [Fe3+] to 3.36 mM; the benzylation of benzene still cannot be induced, which directly confirms that the catalytic activity indeed comes from heterogeneous catalytic sites rather than the leaching Fe3+.
In previous literatures on heterogeneous catalysis for the benzylation of benzene, the decreased catalytic activity accompanied with the leaching of active sites was a general phenomenon, because HCl as the main by-product could facilitate the leaching process [2, 20–22]. Some reported catalysts seem to survive the leaching of active sites, where only several recycles were applied [9, 11, 54]. Few catalysts could keep their activities during more recycles for a long time. Once the catalytic activities of these catalysts decrease to a certain extent, they will become useless permanently for this kind of reaction. Compared with these catalysts, it is fortunate that the catalytic activity of Fe-TNTs can be easily recovered by treating used Fe-TNTs with FeCl3 solution again (Figure 7), although the electrostatic interaction between Fe3+ and [TiO6]2− fails to inhibit the leaching of Fe3+ completely. This unique advantage makes Fe-TNTs superior to previous catalysts, due to its possibility as a durable heterogeneous catalyst with constant activity.
A new kind of heterogeneous catalyst, Fe-TNTs, has been successfully prepared by treating titanate nanotubes (TNTs) with Fe3+ solution through an ion exchange process. The characterization results indicated that the process of ion exchange did not destroy the basic structure of TNTs and produced highly dispersed active sites on their surface. As a result, Fe-TNTs exhibited excellent catalytic activities in the benzylation of benzene. Even at relatively low temperature (60°C), it could still perform the complete conversion of BC. More importantly, Fe-TNTs herein were universal for the benzylation of benzene and its derivatives, where the poisonous phenomenon by the adsorption of aromatic substrates in some previous catalysts was not observed. Although the steric effect more or less affected the catalytic progress, the positive contributions from electron-donating groups were still dominant, so that complete conversion of BC was significantly improved. During the recycling tests, the catalytic ability of Fe-TNTs could be well maintained in the initial recycle, while it became debilitated gradually with more recycles. The used catalyst was carefully characterized, and the loss of active sites in Fe-TNTs was confirmed to be primarily responsible for the decreased catalytic ability. A homogeneous system with Fe3+ equal to the leaching of active sites failed to promise any conversion of BC, suggesting the heterogeneous nature of Fe-TNTs. Superior to other heterogeneous catalysts, the catalytic ability of used Fe-TNTs could be easily recovered by ion exchange again, which meant that Fe-TNTs were a durable heterogeneous catalyst for a series of Friedel-Crafts type benzylations. We believe that these results may open a door for the design and preparation of various heterogeneous catalysts for different organic reactions.
Conflict of Interests
The authors declare that there is no conflict of interests regarding the publication of this paper.
This work is supported by Open Project of State Key Laboratory of Urban Water Resource and Environment, HIT (QA201414), China Postdoctoral Science Foundation (2013M541394, 2014M560253, and 2014T70341), Postdoctoral Scientific Research Developmental Fund of Heilongjiang Province (LBH-Q14062), the Fundamental Research Funds for the Central Universities and PIRS of HIT (B201411), and National Natural Science Foundation of China (21446006, 21471039).
Supplementary Materials: the comparison in catalytic activities of Fe-JLU-15, Fe-ZSM-5, Fe-TNTs, and sulfated zirconia; XRD, TEM image, N2 adsorption-desorption isotherm, XPS, and UV-vis spectrum of used Fe-TNTs.
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