Abstract

The present study highlights the effect of metal precursor types (SO42¯, Cl¯, and NO3¯), their concentration, and the influence of ionic strength of reaction environment on the morphology, surface, and magnetic properties of CoFe2O4 particles. The magnetic nanoparticles were obtained by chemical coprecipitation in alkaline medium at increasing metal concentration in the range of 0.0425 mol·dm-3 to 0.17 mol·dm-3 and calcination temperature from 400°C to 800°C. It was found that the chemistry of precursors can be directly correlated with magnetic properties. The CoFe2O4 particles from metal sulphate precursors showed the highest saturation magnetization and the lowest coercivity. The adjustment of ionic strength in the range of 1.25–5 M was achieved by adding an appropriate quantity of metal sulphates into aqueous solutions at a constant pH or by adding an appropriate quantity of NaClO5 under similar conditions. The average hydrodynamic size of CoFe2O4 increased from 46 nm to 54 nm with increasing metal concentration and ionic strength. An explanation of magnetic properties, caused by ionic strength and metal concentration, is given based mainly on the reduction in repulsive forces at the particle interface and compensation of the double electric layer in the presence of anions. The observed coercivity was lower for the particles obtained in solutions with the highest ionic strength, whereas the concentration of metals and calcination temperature affected the saturation magnetization and morphology of the obtained cobalt ferrite particles.

1. Introduction

Spinel ferrites are interesting dielectric materials due to their magnetic properties and high chemical and thermal stability. In recent years cobalt ferrite nanomaterials have gained considerable attention due to their unique electric, catalytic, magnetic, optical, and medical properties [1, 2], which determine their potential applications in catalysis, gas sensors, information storage systems, medical diagnostics, and therapy [37]. Currently, research is also focused on the use of cobalt ferrites for the separation of magnetic photocatalysts after water treatment processes [8] and separation of bacteria [7]. The advantage of CoFe2O4 nanoparticles is one order larger of crystalline anisotropy compared to magnetite with the same saturation magnetization. Therefore, the magnetic moment of cobalt ferrite relaxes much slower than of magnetite or maghemite with similar particle size [9, 10].

Nanoparticles of CoFe2O4 were prepared by a great number of methods: sol-gel [11, 12], hydrothermal [13], microemulsion [14], aqueous precipitation [15], polyol [16], and combustion [17]. The characterization of the physicochemical properties was mainly focused on the correlation between particle size and magnetic properties. However, no systematic study on the effect of cobalt and iron ion precursor types, the concentration of metal ions in the reaction environment, and the ionic strength on the magnetic properties of cobalt ferrite nanoparticles has been reported. The understanding of such relationships is an important requirement to attain the capability of tailoring the properties of the cobalt ferrite-based magnetic materials.

In this regard, the present study focuses on the magnetic properties of cobalt ferrite obtained in the hydrothermal process at calcination temperatures in the range of 400-800°C using varying salt type precursors. For the first time, the effect of metal precursors (sulphates, chlorides, and nitrates) and their concentration used for the synthesis of cobalt ferrite NPs, the influence of ionic strength of reaction environment, and the calcination temperature on size, structural, and magnetic properties of CoFe2O4 particles were studied.

2. Experimental

2.1. Preparation of CoFe2O4 Particles

All the reagents used in the experiments were of analytical grade and used without further purification. Cobalt(II) nitrate hexahydrate, iron(III) nitrate nonahydrate, iron(III) chloride hexahydrate, cobalt(II) chloride hexahydrate, iron(III) sulphate heptahydrate, cobalt(II) sulphate heptahydrate, and sodium hydroxide were purchased from Aldrich, Germany. Cobalt ferrite particles were obtained using a precipitation method combined with hydrothermal reaction at a constant pH of 12. In this regard, 20 cm3 of cobalt salt solution and 40 cm3 of iron salt solution were mixed in a stoichiometric 2 : 1 (Fe : Co) molar ratio under stirring (250 rpm) for 30 minutes. Then, 110 cm3 of 5 M NaOH was prepared and dropwise added at room temperature into obtained brown metal salt solution during mixing, while the pH was constantly monitored. The reactants were stirred for 30 minutes using a magnetic stirrer (250 rpm) until the pH was 12. Then, the resulting colloid was transferred into a 200 cm3 Teflon lined stainless steel autoclave. The hydrothermal reaction was performed at 200°C for 5 h, and the obtained suspension was washed with water several times and separated by magnetic decantation. Finally, the obtained CoFe2O4 particles were dried at 120°C to dry mass and calcined at 400-800°C for 2 h. The adjustment of ionic strength in the range of 1.25–5 M was achieved by adding the appropriate quantity of metal sulphates into aqueous solutions with a constant Fe : Co molar ratio of 2 : 1 or by adding the appropriate quantity of NaClO5 under similar conditions.

2.2. Characterization of CoFe2O4 Particles

Magnetic measurements (magnetization, remanence, and coercivity) were performed using Physical Property Measurement System (PPMS) (Quantum Design, San Diego, CA, USA) at the temperature of 293 K and in the range of 0–3 T.

XRD analysis was performed to characterize the crystallinity of the as-obtained cobalt ferrite nanoparticles. In this regard, a Rigaku MiniFlex 600 X-ray diffraction system equipped with a sealed tube X-ray generator was used. Data acquisition conditions were as follows: range 5–80°, scan speed 1°·min-1, and scan step 0.01°. The crystallite size of the ferrite particles in the direction vertical to the corresponding lattice plane was determined using Scherrer’s equation based on the corrected full width at half maximum (FWHM) of the XRD peak and angle of diffraction. The subtraction of the FWHM of the standard was employed as a correction method. The crystalline and amorphous phase content was analyzed using an internal standard (NiO, Aldrich, Germany).

To evaluate the light absorption properties of the obtained CoFe2O4 particles, the diffuse reflectance (DR) spectra were recorded using a Jasco V-670 spectrophotometer equipped with a PIN-757 integrating sphere. BaSO4 was used as a reference. The band gap energies were calculated from the corresponding Kubelka–Munk function, , which is proportional to the absorption of radiation, by plotting against , where is the photon energy.

Nitrogen adsorption-desorption isotherms were recorded at liquid nitrogen temperature (77 K) using the Micromeritics Gemini V (model 2365) instrument, and the specific surface areas were determined using the Brunauer–Emmett–Teller (BET) method. Surface charges (zeta potential) and particles size were measured using a Nano-ZS Zetasizer dynamic light scattering detector (Malvern Instruments, UK) equipped with a 4.0 mW internal laser. Infrared (IR) reflection spectra of cobalt ferrites were measured within a 500–5000 cm-1 range by employing a Fourier transform infrared (FTIR) spectrometer Nicolet 8700 (Thermo) equipped with a single reflection diamond crystal.

3. Results and Discussion

3.1. The Effect of Metal Precursor Types

While the effect of surfactants and reaction conditions has been widely investigated, there is no information on the effect of metal precursor types and their concentration on the formation of CoFe2O4 nanoparticles. Therefore, in this study, the effect of metal precursors (sulphates, chlorides, and nitrates) used for the synthesis of cobalt ferrite NPs was investigated.

The BET surface area for samples S1, S2, and S3 varied from 31 m2·g-1 to 50 m2·g-1. The sample from metal nitrate precursors (S2) revealed the smallest surface area, while sample S3 from chloride metal precursors showed the highest BET surface area (see Table 1). The calculated BET equivalent primary particle diameter for the samples S1, S2, and S3, which differ in precursor types (S1-sulphates, S2-nitrates, and S3-chlorides) was 25 nm, 37 nm, and 23 nm, respectively. The phase and structural analyses were performed by employing X-ray diffraction (XRD) measurements and are presented in Figure 1.

The presence of (220), (311), (400), (422), (511), and (440) in XRD patterns is in accordance with inverse cubic spinel structure with space group fd-3m, which is in agreement with JCPDS standard card no. 01-077-0426. In CoFe2O4, the divalent cation of Co2+ occupied the octahedral position, while the Fe3+ ions are located at the tetrahedral and octahedral sites. The lattice parameter obtained from Rietveld analysis was found to be 8.39 Å. The samples S1-S3 obtained without heat treatment contained 80% (S1), 90% (S2), and 85% (S3) amorphous phase content; hence, the highest crystallinity of 20% was observed for cobalt ferrite obtained from sulphates (sample S1). Previously, Zhao et al. found that low-crystalline mesoporous cobalt ferrite particles possess improved electrochemical properties [18]. The average size of crystallites calculated from XRD by employing the Debye–Scherrer formula for S1, S2, and S3 samples was about 15 nm, 20 nm, and 14 nm, respectively. Based on dynamic light scattering (DLS) analysis, hydrodynamic particle size was determined. It was found that larger particles were produced using nitrates as metal precursors than from sulphates and chlorides, as shown in Table 1.

The observed difference in particle size between samples S1, S2, and S3 may derive from the structural properties and lattice strain as a result of the clustering of the nanoparticles. The particle sizes determined from DLS analysis are larger than calculated based on XRD measurements and the equivalent diameter calculated from the BET surface area. It can be explained that based on DLS analyses, hydrodynamic size of particles and their surrounding diffuse layer is determined, whereas XRD calculation gives the crystallite size of CoFe2O4 [19]. However, the particle may contain one or more grains. Therefore, the particle size is expected in between crystallite size and hydrodynamic diameter. That was confirmed by SEM microscopy analysis (see Figure 2). The average particle size calculated from the statistical average size distribution of 100 CoFe2O4 NPs was about 32 nm, 37 nm, and 29 nm for S1, S2, and S3, respectively. The particle size from the microscopy analyses corresponded well with the BET equivalent diameter calculated according to the equation.

The zeta potential values of cobalt ferrite suspensions are shown in Figure 3. As presented, their magnitudes strongly depended on the pH of the aqueous phase. At low pH values, H+ ions are adsorbed on the particle surface, and therefore, it is positively charged, while at pH values above the isoelectric point (IEP), a surface is negatively charged as a consequence of OH¯ ion adsorption on the particle surface. Under acidic conditions, the highest electrostatic stability was observed for sample S3 with a zeta potential value of +42.6 mV at . On the other hand, in alkaline conditions, the highest value of zeta potential was -50.9 mV, -48.0 mV, and -47.0 mV observed at for S1, S2, and S3, respectively. That means all obtained cobalt ferrite particles are stable at pH above 9, and only the one obtained from chlorides can be stable under acidic conditions (). However, in order to enhance the separation capability of colloidal particles from the aqueous phase, the process should proceed near the isoelectric point (IEP). Minor differences in values of the isoelectric point were observed among the samples. For CoFe2O4 from sulphates, IEP occurred at , while for CoFe2O4 obtained from chloride precursors, it was found at .

The Tauc transformation of DR/UV-Vis spectra allows determining the optical band gap energies of CoFe2O4 nanoparticles. The particles from metal nitrate precursors exhibited lower than cobalt ferrite particles () synthesized from sulphate or chloride metal precursors (see Table 1).

All three samples exhibited room temperature ferrimagnetism with different saturation, remanent, and coercive values. The hysteresis loops obtained from VSM measurements for CoFe2O4 particles are presented in Figure 4. All the hysteresis loops are typical for soft magnetic materials, and an “S” shape of the curves together with low coercivity ( for S1 and 0.028 T for S2 and S3) indicates the presence of small magnetic particles. The saturation magnetization () and coercivity () values of the ferrite particles are listed in Table 1.

The chemistry of precursors was directly correlated with magnetic properties. The CoFe2O4 particles from metal sulphate precursors showed the highest saturation magnetization () of 60 emu·g-1, the lowest remanent magnetization () of 9 emu·g-1, and the coercivity () at 0.007 T. In view of this, the metal sulphate precursors were used for further studies of the effect of preparation parameters, e.g., concentration of metals, ionic strength of a solution, and calcination temperature on physicochemical properties of CoFe2O4 particles.

3.2. The Effect of Concentration, Ionic Strength, and Calcination Temperature

Sample labeling and physicochemical characteristic of cobalt ferrite particles differing in metal concentration, ionic strength, and calcination temperatures are summarized in Table 2. The XRD diffraction patterns of the cobalt ferrite samples that correspond to crystallographic planes of (220), (311), (222), (400), (422), (511), and (440) are shown in Figures 5(a)5(d). All the diffractograms are indexed regarding the standard JCPDS no. 01-077-0426 to the characteristic reflections of the cubic spinel phase. The relative intensity observed for the most prominent plane (311) increased as the ionic strength of the solution used for the preparation of cobalt ferrite particles decreased (Figure 5(b)) or as the annealing temperature increased up to 800°C (Figure 5(c)). The crystallinity of the cobalt ferrite particles calcined at 400°C increased to 35% compared to the sample without annealing. Further increase in calcination temperature resulted in a decrease in the amorphous phase content from 65% to 47%, as shown in Table 2. Under identical annealing conditions, the crystallite size slightly increased with increasing ionic strength and metal concentration. The smallest crystallite size was observed for sample S4 with annealed at 400°C, as shown in Table 2 and Figure 5(b). For sample S6 obtained at ionic strength , the larger crystallite size was observed than for sample S4 with . The determined crystallite size is consistent with the particle size measured by DLS. The average hydrodynamic size of CoFe2O4 increased with increasing metal concentration and ionic strength from 46 nm for sample S4 to 50 nm for sample S6. It probably results from simultaneous nucleation of new particles at lower concentration and ionic strength, preventing further crystal growth. The higher ionic strength of the solution causes a reduction of zeta potential at a constant pH, resulting in lower electrostatic stability and an increase of the hydrodynamic diameter of the particles. At the highest values of ionic strength and concentration, further crystallite growth was observed, while the hydrodynamic diameter of ferrite particles decreased, as a result of compensation of the double electric layer. At constant metal concentration and ionic strength, the particle size increased with increasing calcination temperature. The growth of CoFe2O4 particles with an increase in calcination temperature was confirmed by the crystallite size obtained by the Scherrer formula (Table 2).

For samples annealed at 400°C, an additional peak at 31.7° appeared due to the presence of a trace amount of α-Fe2O3 phase. The impurity phase formation is not consistent with substituent concentration. Therefore, it can be mainly attributed to the synthesis or postsynthesis conditions of the samples. The presence of α-Fe2O3 was previously reported in the literature for samples obtained by the chemical coprecipitation method [20]. Moreover, the trace presence of hematite was not observed for samples calcined at 800°C. The lattice parameter was calculated for the (311) plane of the samples and was estimated as 8.37 Å for the samples S4-S9 calcined at 400°C and 600°C. The calculated lattice constant is comparable to the reported values [21, 22]. The distribution of cations in the tetrahedral and octahedral sites depends on the thermal treatment and the synthesis conditions. A further decrease of the lattice constant to 8.35 Å was observed for the samples S10-S12, which may suggest that Fe3+ ions in tetrahedral sites move to octahedral sites while Co2+ ions at octahedral sites move to tetrahedral sites during cation migration upon annealing at 800°C [23, 24].

The influence of the synthesis parameters, e.g., calcination temperature, metal concentration, and ionic strength on the specific surface area and the pore volume of the obtained nanocrystallites, was also investigated. It can be noticed that the calcination temperature and the concentration of the metals during synthesis affected the BET specific surface area of the spinel ferrites. The surface area increased with a decrease in metal concentration and calcination temperature. The highest BET surface area of 23 m2·g-1 revealed that sample S4 calcined at 400°C, which also exhibited the largest pore volume of 0.012 cm3·g-1 and the smallest crystallite size of 15 nm.

Diffuse reflectance spectra for CoFe2O4 particles were transformed into the Kubelka-Munk function and are presented in Figure 6. All samples absorb in the range from 300 nm to 1000 nm. At constant annealing temperature, an increase in metal concentration and ionic strength resulted in the preparation of particles with a more substantial absorbance within the UV-Vis range. The optical band gap value estimated from Tauc plots was found to slightly decrease from 1.80 for sample S4 obtained at 400°C with to 1.60 eV for sample S12 with higher metal concentration and calcined at 800°C, as presented in Table 2.

The Fourier transform infrared (FTIR) spectra for the obtained samples showed the characteristic features of spinel ferrite particles (see Figure 7). The absorption band observed in the range from 542 cm-1 to 551 cm-1 is assigned to the stretching vibrations of the tetrahedral metal-oxygen bond [23]. The peak at 875 cm-1 corresponds to the deformations of Fe-OH groups and is manifested for all the obtained samples. The sharp peak at 1124 cm-1, which appeared for all cobalt ferrite particles calcined at 400-800°C and synthesized from metal sulphate precursors, corresponds to the symmetric stretching mode of sulphate anion (1130-1080 cm-1) chemisorbed by the metal’s surface during the preparation procedure [25].

The absorption peak at 1435 cm-1 corresponds to bending vibrations of the O-H bond. The appearance of bands around 2100–2370 cm-1 is due to the atmospheric CO2, which is adsorbed on the surface of NPs during the FTIR measurements [25]. The broad branch at 3450–3200 cm-1 corresponds to the O-H stretching vibrations ascribed to water [26].

Figure 8 shows the hysteresis loops obtained from VSM measurements for the prepared CoFe2O4 particles differing in ionic strength, concentration of metals, and calcination temperature during the ferrite synthesis. The saturation magnetization (), remanent magnetization (), and coercivity () of cobalt ferrite nanoparticles calcined at 400°C, 600°C, and 800°C are presented in Table 2. The observed magnetic properties depend on pretreatment conditions. With an increase of calcination temperature to 800°C, the saturation magnetization for the samples with decreased from 51 emu·g-1 to 45 emu·g-1 (see samples S4, S7, and S10). For samples obtained in solutions with higher ionic strength and , the effect of calcination temperature on saturation magnetization was not unambiguously confirmed despite the observed increase in crystallite size with increased annealing temperature. The ionic strength and concentration of metals in the solution during the synthesis of CoFe2O4 particles have a significant influence on and coercivity values.

The highest saturation magnetization revealed samples S4, S7, and S8 with ionic strength and calcined at 400°C and 600°C, respectively. For samples calcined in 400°C and 600°C, an increase of ionic strength resulted in a 20% lower value. The resulting values of for 800°C are not significantly different between samples with different . The coercivity and remanent magnetization also decreased for samples obtained in solutions with the highest ionic strength, as shown in Table 2. The values of and were significantly different between samples calcined in the same temperature for all three series, in contrast to the values of for . In the group of samples calcined in the same temperatures, and values were always correlated and were the lowest for the samples with the highest ionic strength and concentration of metal precursors.

To confirm the effect of concentration and ionic strength of metal salt solution, additional samples S13-S15 with different ionic strengths controlled by adding the appropriate quantity of NaClO5 with the same concentration of metal precursor salts as for sample S4 were obtained. The ionic strength during precipitation of metals had a significant impact on coercivity, whereas the concentration of metals influenced saturation magnetization and morphology of the obtained cobalt ferrite particles. For samples S13-S14 calcined at 400°C and 600°C, high ionic strength of the solution and lower concentration of metals limited the particle growth by Ostwald ripening. The average crystallite size and the average hydrodynamic size of CoFe2O4 particles were about 15 nm and 50 nm, respectively.

In this regard, changing the concentration of metals may be regarded as a simple method to optimize the morphology of cobalt ferrite particles. At the same ionic strength , lower concentration of metal salts resulted in a higher BET surface area and smaller crystallite size of cobalt ferrites, as shown in Table 2 for samples S13 and S6 as well as S14 and S9. Moreover, the concentration of metals affected the saturation magnetization value, whereas the ionic strength determined the coercivity of obtained CoFe2O4 particles. At the same ionic strength and lower concentration, the value was markedly higher for S13 and S14 compared to S6 and S9 samples. The coercivity and remanent magnetization increased for samples S4 and S7 with lower ionic strength compared to S13 and S14 samples with . The highest annealing temperature of 800°C also greatly affected the morphology of CoFe2O4 particles and, as a result, changes in magnetic properties. Therefore, the resulting values of and are not significantly different between the samples calcined in 800°C due to similar particle size, specific surface area, and lattice constant parameters. Meanwhile, the value depended on the ionic strength of the precursor’s solution.

4. Conclusions

The obtained results indicate a significant influence of a precursor type, its concentration, and ionic strength of the solution on the morphology and magnetic properties of cobalt ferrite particles prepared by the hydrothermal method. It was found that the chemistry of metal precursors is correlated with magnetic properties. The CoFe2O4 particles from metal sulphate precursors showed the highest saturation magnetization, the lowest remanent magnetization, and the lowest coercive values.

The ionic strength of the metal solution controls the coercivity, whereas the concentration of metals strongly affects the saturation magnetization and morphology of the obtained metal ferrite particles. At the same ionic strength , the lower concentration of metal salts resulted in a higher BET surface area and smaller crystallite size of cobalt ferrite particles. The concentration of metals and, as a result, the morphology of the cobalt ferrite NPs influenced the saturation magnetization, which was enhanced for the samples (, ) obtained from diluted metal precursor solution. The ionic strength determined the coercivity of the CoFe2O4 particles, which increased for the samples with the lowest ionic strength . The highest annealing temperature of 800°C greatly affected the morphology of CoFe2O4 particles and, as a result, changes in magnetic properties. The increase of calcination temperature resulted in a larger particle size and decreased BET specific surface area of the spinel ferrites. Despite higher crystallinity of the CoFe2O4 particles annealed at 800°C, the saturation magnetization value decreased. Furthermore, it can be affected by the distribution of cations between the interstitial sites.

The particle size of cobalt ferrite can be adjusted and stabilized against ripening by control of ionic strength, annealing temperature, and concentration of metal salts in a precipitation medium. The CoFe2O4 sample obtained from diluted metal precursor solution with the lowest ionic strength and calcined in temperatures of 400°C-600°C possessed a small particle size of 15 nm and higher specific surface area and revealed the highest magnetic properties ( and values). In this regard, changing the metal concentration, ionic strength, and annealing temperature may be regarded as a simple method to optimize the morphology and, as a result, magnetic properties of the ferrite particles, which may otherwise be difficult.

Data Availability

All the results and data used to support the findings of this study are included within the article.

Conflicts of Interest

The authors declare that they have no conflict of interest.

Authors’ Contributions

The contributions of the authors involved in this study are as follows: conceptualization, Anna Zielińska-Jurek; synthesis, Izabela Malinowska; formal analysis, Izabela Malinowska, Zuzanna Sobczak, and Eryka Mrotek; funding acquisition, Anna Zielińska-Jurek; investigation, Izabela Malinowska; methodology, Anna Zielińska-Jurek and Tomasz Klimczuk; project administration, Anna Zielińska-Jurek; writing—original draft, Anna Zielińska-Jurek; and writing—review and editing, Anna Zielińska-Jurek and Tomasz Klimczuk.

Acknowledgments

This research was financially supported by the Polish National Science Centre (Grant No. NCN2016/23/D/ST5/01021).