Abstract

Surgical site infection (SSI), mainly caused by Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli), is considered the most frequent complication in a surgical patient. Globally, surgical site infection accounts for 2.5%-41.9% and even higher rates in developing countries. SSI affects not only the patient’s health but also the development of society. Like previous reports, a surgical suture increases the hazard of SSI due to its structure. The antibacterial suture is the most effective solution to decrease the SSI. Due to some unique properties, nano-zinc oxide (ZnO NPs) is one of the promising antibacterial agents for coating on the suture. In this study, we aim to synthesize the ZnO NPs using Piper betle leaf extract and used it to coat the suture. The effect of synthesis parameters on the size and morphology of ZnO NPs was studied as well. The UV-Vis spectrum indicated the formation of ZnO NPs with at around 370 nm. The volume of leaf extract plays a role in controlling the size and morphology of zinc oxide nanoparticles. The average particle size of as-synthesized ZnO NPs was around 112 nm with a hexagonal and spherical shape. Other than that, the results proved that ZnO NPs performed a high antibacterial activity against S. aureus and E. coli with its antibacterial effectiveness up to 5 days. The ZnO NP-coated sutures also exhibited a high performance on bacterial inactivation. With key findings, this study made a tremendous contribution to lowering the burden on medical services in terms of medical treatment cost in developing countries.

1. Introduction

Surgical site infections (SSIs) are one of the most common healthcare-associated infections (HAI) in developing countries, with up to 30 days of infection after surgery (or up to one year in patients receiving implants) [15]. SSIs are usually caused by Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli) [3, 4]. These bacteria can be found from a patient’s own body (endogenous infection) or from the external environment (exogenous infection) during the surgery or after that. Almost all SSIs are due to the invasion of bacteria during surgery, leading to more serious consequences within 5-7 days after surgery.

Although hospitals have been implementing preventions strictly, there is no significant effect. It is reported that the invasion of external bacteria from surgical sutures, especially braided multifilament sutures, is one of the factors to increase rates of surgical infection [610]. Braided multifilament sutures provide a larger surface area than monofilament sutures, resulting in greater bacterial adherence.

To reduce bacterial colonization, scientists and manufacturers have introduced a coating that contains antiseptic agents such as triclosan (TC), chlorhexidine, polyhexamethylene biguanide (PHMB), and octenidine. The TC-coated surgical suture has been approved by the Food and Drug Administration (FDA) as an effective antibacterial surgical suture [811] and commercialised since 2002. However, there are arguments about the impact of TC on human health. Triclosan affects immune responses, ROS production, and cardiovascular functions which were reported somewhere [12].

The development of nanotechnology has distributed astonishing progress in industry, computing, medicine, etc., and even in the health care system. Silver nanoparticles (Ag NPs) have been widely used as an effective antimicrobial agent coating on wound dressing, catheter, etc. [13]. Nevertheless, there is no regulation which is clear enough for risk management of silver nanoparticles in implant medical devices. On the other hand, the human body is not able to discrete silver or silver ions, resulting in an accumulation of silver as well as destruction of DNA and red blood cells [1416].

Unlike other metals or metal oxides, zinc oxide (ZnO) or zinc oxide nanoparticle (ZnO NP) is approved by FDA due to its biodegradability, low toxicity, and economy so it has been used in an increasing number of industrial products such as paint, coating, cosmetic, and biomedicine in the past two decades, especially in the discipline of anticancer or antibacterial fields [17, 18]. Nowadays, increasing studies demonstrate the good antibacterial properties and biocompatibility of ZnO NPs [1927]. Because of the limitation of chemical reagents as well as their residue after reaction, physical and chemical methods are not the priority for ZnO NP preparation in the medical field. The development of green chemistry has attracted increasing attention since it is believed to be nontoxic, eco-friendly, and biocompatible. Recently, many reviews on green technology-based synthesis of nanoparticles have shown that they are promising methods for large-scale production of metal nanoparticles for biomedical applications. A wide variety of plant extracts are used for the biosynthesis of ZnO NPs, and the results proved that ZnO NPs are safe for human use alternative to Ag NPs or other metal nanoparticles [2834]. Piper betle L. known as a traditional herbal medicinal plant is associated with the control of caries and periodontal disease, inflammation, antimicrobial activity, etc. [3542]. Recently, Piper betle L. has been used as a reductant and capping agent in metal nanoparticles such as Ag NPs, gold nanoparticles (Au NPs), and copper oxide nanoparticles (CuO NPs) [4345] owing to organic compounds in Piper betle extract (hereinafter called as ET) [35]. Until now, there are only a few studies using Piper betle L. extract to fabricate the ZnO NPs and evaluate its biocompatibility in vitro such as those by Song and Yang and Shubha et al. [28, 46]. From the aspect of medical implants, we aim to synthesize ZnO NPs using Piper betle leaf extract and investigate the effect of parameters on the ZnO NP formation. Then, the antibacterial activity of as-prepared ZnO NPs was investigated against E. coli and S. aureus. Finally, ZnO NPs were coated on the braided multifilament surgical suture.

As mentioned above, Song and Yang [28] evaluated the cytotoxicity towards human osteoarthritic chondrocytes of ZnO NPs using Piper betle leaf extract. Zinc nitrate (ZnNO3) and aqueous Piper betle leaf extract were used as precursors. In this study, water was used as a solvent during extraction instead of other solvents. It was explained that water is favourable for extracting polyphenols contained in Piper betle leaves. Besides, water is known as a green solvent, so it is safe for human use. The result showed that the plant extract is of negligible cytotoxicity, indicating that the cytotoxicity is due to the ZnO NPs. The NPs exhibited concentration-dependent cytotoxicity, but even at high concentrations (80-100 ppm), biocompatibility of ZnO NPs was still proved. In 2018, Shubha and his colleagues [46] also studied ZnO NPS synthesized by using aqueous Piper betle leaf extract against dental pathogens. As a result, ZnO NPs with smaller size (~69 nm) exhibited more potent antibacterial activity to bacteria, namely, Streptococcus mutans (S. mutans) and Lactobacillus acidophilus (L. acidophilus).

Based on these references, water and ZnNO3 were chosen as extracting solvents and precursors, respectively. Although previous studies showed good to excellent antimicrobial activity, the effectiveness of ZnO NPs which plays an important role in the prevention of surgical site infection was still unknown. Therefore, this property is investigated in this study as well.

2. Materials and Methods

2.1. Materials

Zinc nitrate hexahydrate (CAS 10196-18-6, AR Grade) and ethanol absolute (CAS 64-17-5, AR Grade) were purchased from TCI, Japan. Piper betle leaves were purchased from the local market and cleaned with deionized water, followed by drying under sunlight. The dry leaves were then crushed into powder and stored in air-tight containers.

2.2. Preparation of Piper betle Leaf Extract (ET)

This study is aimed at finding out the optimum parameters for the extraction of components from Piper betle leaf using deionized water (18.2 mΩ·cm resistivity) [28, 42, 4648]. The optimum conditions were selected based on the extract yield by varying parameters: (1) ratio between material amount (g) and solvent volume (ml) (1 : 5, 1 : 10, and 1 : 15, ), (2) extraction temperature (70, 80, and 90°C), and (3) extraction time (15, 30, and 60 minutes). Briefly, a given amount of powder (2, 1, and 0.67 g) was mixed with deionized water to obtain the ratio 1 : 5, 1 : 10, and 1 : 15 (). The mixture was then boiled for a specific time (15, 30, and 60 minutes) at different temperatures (70, 80, and 90°C). After cooling, the solution was filtered through a 0.45 μm filter membrane (Whatman filter paper). The extract was freeze-dried for 48 h to obtain the solid extract. The extract was weighed and recorded. The dried and solution extract was stored in a refrigerator for further use.

2.3. Biosynthesis of Zinc Oxide Nanoparticles

In brief, a measured volume of leaf extract was dropped-wise into 100 ml of zinc nitrate solution at different concentrations under ultrasonic bath, obtaining the ratio between volume of extract and Zn2+ solution as 1 : 1, 1 : 5, and 1 : 10. The aqueous reaction solution was then sonicated until a pale yellow precipitate was observed. The precipitate was centrifuged and washed several times with double distilled water and absolute ethanol before drying and annealing at 600°C to obtain a white powder of ZnO NPs.

According to previous reports, the concentration of zinc salt, volume of extract, and pH affect the formation of ZnO NPs [30, 4951]. It was noted that the ZnO NPs were formed only at pH 5-7 or pH 8 [49, 52]. While a total reduction of zinc nitrate to zinc oxide nanoparticles occurred at pH 8, an aggregation of zinc oxide nanoparticles to form larger nanoparticles was proceeded at pH 5-7. The pH of the extract is usually about 6–6.5, so it is necessary to use more chemical reagents to reach pH 8, leading to probable cytotoxicity as mentioned in Shubha et al.’s study [46]. Therefore, pH 5-7 was chosen in this study.

Nagarajan and Kuppusamy [52] concluded that the formation of ZnO NPs starts since the concentration of zinc ion (Zn2+) is 1 mM. When the concentration of Zn2+ goes up to 0.01 M, a pale precipitate appears. This could be explained due to more nanoparticles formed, leading to the aggregation of the larger size of nanoparticles [53, 54]. Hence, the concentration of Zn2+ in this study was 0.001, 0.01, and 0.1 M, respectively.

The particle size of ZnO NPs depends on the volume of plant extract [50, 51]; the more volume of plant extract, the smaller the size of ZnO NPs. The size dependence was evaluated through the ratio between volume of extract and volume of Zn2+. The ratios 1 : 1, 1 : 5, and 1 : 10 were selected in this study.

2.4. Characterization

The optical absorbance of samples was analysed using a UV-Vis spectrophotometer (UV-1900, Shimadzu, Japan). Morphology of ZnO NPs was determined using a Scanning Electron Microscope (SEM) at Saigon Hi-tech Park Laboratory (SHTP Lab), Ho Chi Minh, Viet Nam (HiTachi S-4800, Tokyo, Japan). The crystal structures of ZnO NPs were analysed using XRD (LabX XRD-6100, Shimadzu, Japan) from 10° to 80° in 2θ steps using Cu Kα radiation. FT-IR spectroscopy instrument (Tensor 27, Bruker, Germany, 4000-400 cm-1) was used to measure the surface capping groups on NPs. A small amount of sample was mixed with KBr and finely ground; then, this mixture was pressed to get a homogeneous and transparent film. The size distribution of ZnO NPs was determined using a DLS instrument (SZ 100, Horiba, Japan).

2.5. Bacteriological Studies

The antibacterial activity and its effectiveness were determined using the agar disk diffusion method [46, 55]. In order to identify how the extract influences the antibacterial ability of the material, both extract and ZnO NPs were used. Agar plates were inoculated with bacteria (E. coli ATCC 25922 or S. aureus ATCC 25923) or control (gentamicin antibiotic 10 μg). Then, filter paper disks (about 6 mm in diameter), containing ZnO NP solution or extract, were placed on the agar surface. The Petri dishes were then incubated at 37°C for 24 h and observed for growth or inhibition. The sample positions are illustrated in Figure 1.

After investigating the bactericidal ability, the antibacterial effectiveness was conducted. The agar diffusion method was also used. The results were recorded after 48 (2 days), 72 (3 days), and 120 (5 days) hours of incubation. Figure 2 exhibits the sample position on the disk.

For the coated surgical suture, the AATTC Test Method 147-2004 Parallel Streak Method was applied. Specimens of the test suture (about 5 cm in length) including the corresponding untreated suture of the same material (control) were placed in intimate contact with the agar surface which has been previously streaked with inoculums of bacteria (E. coli ATCC 25922 or S. aureus ATCC 25923) (Figure 3). After incubation at 37°C for 24 h, the zone of inhibition (ZOI) was observed.

The ZOI is calculated using the following equation: in which is the width of ZOI (mm), is the total diameter of the test specimen and ZOI (mm), and is the diameter of the test specimen (mm).

2.6. Statistical Analysis

Experiments were performed in triplet for each parameter. Differences between the mean values were analysed using one-way analysis of variance (ANOVA) with .

3. Results and Discussion

3.1. Preparation of Piper betle Leaf Extract

As reported, the extraction yield was affected by various parameters such as the ratio of solid to liquid (), extraction time, and extracted temperatures. In 2015, Foo and his colleagues [48] revealed that the yield of extraction of aqueous-based solvent Piper betle extract was higher than that of ethanol-based solvent extract. Therefore, water was used as a solvent in this study.

As shown in Figure 4, the color of the filtrated solution was transparent yellow and changed to brown powder after solvent evaporation. Figure 5 exhibits the optical absorption peak of ET at 280 and 325 nm as a previous report [28]. After freeze-drying, a brown powder was observed (Figure 4(c)), and the mass extraction and corresponding yield (%) are assumed in Table 1.

3.2. Effect of Parameters on the Extraction Yield

Various parameters ((1) ratio of solid-liquid (1 : 5, 1 : 10, and 1 : 15) (), (2) extraction temperature (70-90°C), and (3) extraction time (15-60 minutes)) were investigated to obtain the maximum percentage of the extract (ET).

3.2.1. Effect of Ratio of Solid-Liquid and Time

To evaluate the effect of the ratio of solid-liquid on extraction yield, the temperature was kept constant at 90°C due to the higher solubility of polyphenols in water for a short time [28].

As seen in Figure 6, the yield of extraction increased when the ratio of solid-liquid decreased and reached to maximum after 30-minute extraction. Then, the yield started decreasing. It could be due to the competition of interaction between the solvents and material and/or because of the solvent evaporation during extraction.

It was noted that when the material mass was 2 grams per 10 ml (equilibrating to a ratio of 1 : 5), it was difficult for the solvent to assess the material which resulted in the low efficiency of extraction.

Last but not least, when the ratio of solid to liquid was 1 : 10 (1 gram per 10 ml), the yield was likely unchanged after 30-minute extraction which was chosen for further experiments.

3.2.2. Effect of Temperature

To investigate the effect of temperature on the yield extraction, the ratio 1 : 10 and time of 30 minutes were kept constant. The results from Table 2 and Figure 7 exhibited that the extraction yield increases with the increase of temperature. In a short period, the yield of extraction mainly depended on the temperature. It has been observed that the higher the temperature, the higher the yield of extraction. It could be because the temperature promotes the solubility of organic compounds in water [28].

From the point of view of the production scale, the optimal extraction conditions corresponded to the ratio between solid and liquid, temperature, and time which are 1 : 10, 90°C, and 30 min, respectively.

3.3. Biosynthesis of Zinc Oxide Nanoparticles

The formation of ZnO NPs was confirmed by the appearance of precipitate (Figure 8(a)). This precipitate was in brown powder after freeze-drying (Figure 10(a)) due to the coverage of phytochemicals in the extract, which evaporated under high-temperature calcination leaving the white powder (Figure 8(c)). The UV-Vis spectrum showed sharp absorption peaks at 358, 368, and 378 nm (Figure 9), indicating the presence of as-prepared ZnO NPs. This result was in agreement with other references [46].

3.3.1. Effect of Zinc Salt Concentration on the Formation of ZnO NPs

Various parameters were selected to investigate their effect on ZnO NP formation. The experimental parameters are summarized in Table 3. The results in Figure 10 confirmed the statement that ZnO NPs started to form since the concentration of Zn2+ is 0.001 M, and the precipitate was observed when the concentration of Zn2+ was equal to or larger than 0.01 M.

Particle size measurement was conducted by using the DLS technique. Table 3 summarizes the average particle size of as-prepared ZnO NPs. When the concentration of zinc salt was less than 0.1 M, zinc ions acted as a controller of nucleation; the particles distributed from 100 to 200 nm with average size (-average) of 112.9 nm. Besides, its polydispersity index (PDI) was in the average range () (Figure 11). Once the concentration reached 0.1 M, PDI increased (), resulting in the aggregation of smaller particles to form bigger particles. For this reason, the DLS technique was not appropriate.

It has been established earlier that larger size nanoparticles of ZnO showed comparatively lower toxicity [46]. Other than that, the storage of the solid state was more favourable in comparison with the liquid state. Therefore, the concentration of 0.1 M of Zn2+ was selected for further experiments.

3.3.2. Effect of Liquid to Liquid Ratio on the Size and Morphology of ZnO NPs

To understand how the extract volume affects the size and the morphology of ZnO NPs, 10, 20, and 100 ml of extract were added to 100 ml of aqueous Zn2+ solution under ultrasonic bath for 4 hours. The weights of dried ZnO NPs and sintered ZnO NPs are summarized in Table 4. It was clear that the product weight increases when the volume of extract increases. Hence, the ratio 1 : 1 was chosen to maximize the product quantity.

As shown in SEM results, the volume of extract played a role in controlling the size and morphology of ZnO NPs (Figure 12). When the volume of ET increased from 10 to 100 ml, the size of particles reduced and specific morphology was formed [50, 51]. Besides, the aggregation due to the pH at 5-7 was clearly observed. Figure 13 exhibits the morphology of ZnO NPs sintered at a higher temperature (600°C). ZnO NPs had a nearly hexagonal shape and spherical shape which could be explained by the functional group of compounds in the extract [30, 49].

FT-IR analysis was used to measure the functional groups in ET and ZnO NPs. Figure 14(a) confirms the presence of organic compounds such as amines, carboxylic acids, alkanes, esters, and alkenes with the absorption peaks at 3477.51, 2888.25, and 1637.27 cm-1, ranging from 1416.62 to 956.62 cm-1. In the spectrum of ZnO NPs (Figure 14(b)), the absence of peaks from 1416.62 to 956.62 cm-1 demonstrated the removal of almost all organic compounds after sintering. It is noted that the presence of a peak at 463.92 cm-1 contributed to the formation of ZnO NPs which complies with the color change of product after calcination (Figure 8).

Diffraction peaks of ZnO NPs were observed at 2θ values of 33.6°, 34.5°, 35.2°, 56.8°, 62.6°, 69.5°, and 70.2° corresponding to lattice planes (100), (002), (101), (103), (200), (112), and (201), respectively (Figure 15). The peaks are attributed to the hexagonal phase of ZnO (JCPDS 36-1451). There were still some impurity peaks due to the plant extract residues. Crystallite size () of NPs calculated by Scherrer’s equation was 6.87 nm.

3.4. Bacteriological Studies
3.4.1. Role of ET and ZnO NPs in the Bacterial Ability

The antibacterial activity of ZnO NPs and its effectiveness was assayed against two major bacteria E. coli and S. aureus, respectively, by the agar disk diffusion method. The minimum inhibitory concentration for zinc oxide nanoparticles was 0.41 mg/ml for E. coli and 0.81 mg/ml for S. aureus, respectively. The minimum bactericidal concentration was 0.81 mg/ml for E. coli and 1.62 mg/ml for S. aureus, respectively. The ZOI of ZnO NPs was determined and calculated from equation (1) with the diameter of filter paper being 6 mm and that of suture (USP 1) being 0.4 mm. As seen in Figure 16, the bactericidal properties were due to ZnO NPs. The extract only played a role as reductants and capping agents and morphology controller.

As a result in Table 5, the ZOI of ZnO NPs on E. coli after 24 h incubation were quite small; it could be because of differences in the structure of bacteria [50]. In this study, the particle size of ZnO was bigger than 10 nm so the particles had adhered to the outer layer of bacteria plasma membranes, increased the surface tension, and inhibited the polarization of the membrane, allowing ZnO NP molecules to internalize into the cell. However, the cell membrane of E. coli has an additional outer plasma membrane, leading to slower diffusion of nanoparticles into the cell structure compared with the S. aureus. Therefore, the number of ZnO NPs that entered E. coli was less than that of S. aureus in 24 h.

3.4.2. Antibacterial Effectiveness of ZnO NPs

As seen in Figure 17, the bactericidal effectiveness of ZnO NPs could reach five days on both E. coli and S. aureus. The ZOI of nanoparticles increased after 48 h of incubation and maintained until five days (Table 5). This result met our requirement expectation that ZnO NPs could reduce the SSI within 5-7 days after surgery. It was noted that the ZOI of ZnO NPs after 48, 72, and 120 h of incubation on E. coli was better than that of the first 24 h. It might be explained as follows.

As the peptidoglycan of E. coli is thinner compared with that of S. aureus, ZnO NPs passed through the outer membrane of the bacteria cell easier. Here, the nanoparticles generate free electrons, which react with oxygen inside the bacteria cell. As a result, reagent oxygen species (ROS) are formed according to equations (2)–(4). These ROS will destroy protein structures and DNA structure leading to cell death. ROS was considered the antibacterial mechanism in this study:

3.4.3. Bactericidal Test of ZnO NPs Coated on Surgical Sutures

Figure 18 exhibits that the ZnO-coated surgical suture has antibacterial ability compared with the control even after coating one time. This promising result proved that ZnO NPs are able to be applied in the medical device category.

4. Conclusions

In this study, a simple, low-cost method for the preparation of ZnO NPs using Piper betle leaf extract has been successfully achieved. There have been some evidences suggesting that green synthesis of ZnO NPs has enhanced the use in implantation. High-tech analysis has been used to demonstrate the formation of ZnO NPs. Apart from that, this study evaluated the size and morphology control based on the volume of Piper betle leaf extract. The ZnO NPs showed good antibacterial performance on E. coli and S. aureus, which are the main reasons for surgical site infection. The antibacterial effectiveness of ZnO NPs was observed up to 5 days, which is able to reduce the rate of SSI significantly. The results from bacteriological studies also confirmed that the antibacterial property of the ZnO NP-coated suture is better than that of the uncoated one, which is promising for applying ZnO NPs in the medical category.

Data Availability

Raw data were generated at the faculty of chemical engineering, Industrial University of Ho Chi Minh City, Vietnam. Derived data supporting the findings of this study are available from the corresponding author on request.

Conflicts of Interest

The authors declare that there is no conflict of interest regarding the publication of this paper.

Authors’ Contributions

Quynh Mai Thi Tran and Hong Anh Thi Nguyen contributed equally to the work.

Acknowledgments

This study is supported by the Industrial University of Ho Chi Minh City and Ho Chi Minh City University of Food Industry, Vietnam, for financial support.