Abstract

PbO2 nanoparticles were prepared using a simple hydrothermal method with β-PbO as precursor and ammonium peroxydisulfate as oxidant. During the hydrothermal condition with ammonium peroxydisulfate, the formed hydroxyl radical has played a key role in the oxidation of β-PbO to PbO2. The size of as-prepared PbO2 nanoparticles was in the range of 25–50 nm. Reduced graphene oxide (RGO) was successfully prepared by the simple reduction reaction of graphene oxide by sodium borohydride and the obtained RGO was then incorporated into the PbO2 nanoparticles. The surface of ITO electrode was modified with the as-prepared PbO2/RGO nanocomposite. The constructed PbO2/RGO/ITO electrode was subsequently applied for the catalytic degradation of cationic red X-GRL which was an azo dye in wastewater. The effects of reaction time, applied current density, and initial concentration of dye on the color removal and COD removal were thoroughly investigated. All results demonstrated that the degradation performance of the electrode modified with PbO2/RGO nanocomposite was extremely excellent.

1. Introduction

A large amount of wastewater has been produced in the textile industry since the consumption of chemical dyes and water in the dye bleeding processes in high demand. Owing to plenty of organic matters in wastewater (i.e., high chemical oxygen demand (COD)) and the hard degradation, the effluents are difficult to deal with using conventional treatments, leading to the emerge of severe environmental problems [1]. Cathonic red X-GRL, a kind of azo dye, is widely applied in various industries including varnish, plastic, and textile. Unfortunately, X-GRL is hard to be degraded by conventional process [2]. With the increasing concern of environmental protection and more and more strict legislation, the wastewater produced from textile industry must be purified before the discharge. Recently, several techniques including wet air oxidation (WAO) [35], catalytic wet air oxidation (CWAO) [6] and electrochemical oxidation [7] have been employed for the treatment of the wastewater. Owing to the unaffordable cost resulted from the demand of long operation time with high oxygen pressure and temperature, the wide application of traditional WAO is extremely limited. As to CWAO, the harsh operating conditions can be alleviated [8], and certain problems such as the efficiency reduction and secondary pollution still exist.

In recent years, advanced electrochemical oxidation processes (AOPs) have received wide attention as an effective technique for the treatment of wastewater composed of undegradable and poisonous compounds. AOPs possess great many advantages such as high efficiency, environmental compatibility, and most importantly easy applicability to automation [911]. As to AOPs, the electrode materials are the most important part which decide the efficiency and economy [12]. Generally, considering the degradation performance for organic pollutants, the nonactive electrodes outperform the active ones [13]. For the degradation of azo dye using electrochemical oxidation, the performances of various anodes including active carbon fiber (ACF) [14], Pt [15], PbO2 [16], SnO2 [17], RuO2 [18], and diamond electrode [19, 20] were investigated in detail. Nevertheless, owing to the low current efficiency possibly resulted from limited electrode surface area, the dye removal performances obtained on these electrodes are not satisfactory. Therefore, the exploration of new novel electrodes with high performance for the degradation of wastewater is highly required.

For increasing the active surface area of the electrode, reducing the particle size of the electrode material is a very effective method since much higher specific surface area can be achieved with nanosized materials. However, nanoparticles are easy to agglomerate, which will result in electrochemical performance degradation. For the sake of retaining the high specific surface area, varieties of conductive materials, including conductive carbon materials and polymers and metal oxides, can be adopted as a substrate for the electrode composed of nanomaterial. Graphene, a two-dimensional material with only one-atom-thick layer of carbon, has attracted worldwide attentions owing to various extraordinary properties such as ultrahigh surface area and unique conductivity. Therefore, graphene can be employed in electrode materials for enhancing the electrocatalytic activity [2123].

In this study, the composite composed of nanosized PbO2 and graphene was firstly prepared to the best of our knowledge. The as-prepared nanocomposite was then applied in the modification of commercial electrode. The performance of the PbO2-graphene nanocomposite for the azo dye degradation was investigated. Cationic red X-GRL, a hardly biodegradable dye that was widely used in various industries such as plastic, textile, and varnish, has been employed as a model organic substance in wastewater.

2. Experimental

2.1. Chemicals and Materials

Ammonium peroxydisulfate, graphite powder (99.99%) with the particle size of 45 μm, and orthogonal phase β-PbO were all obtained from Sigma-Aldrich and used as received. Industrial cationic red X-GRL supplied by Jin-Jiang Chemical Dyestuff Co. Ltd. was extracted with methanol at 50°C in order to achieve a purity of 99.5%. The obtained X-GRL with high purity was used as the model pollutant. Doubly distilled water was used in the entire experiments.

2.2. Preparation Graphene Oxide

A modified Hummers’ method was employed for the preparation of graphite oxide powder from natural graphite powder [24]. The graphite oxide suspension with a yellow-brownish color was obtained by dispersing the as-prepared graphite oxide powder into doubly distilled water. Then the obtained graphite oxide suspension was sonicated under power of 150 W and frequency of 40 kHz for 15 min to promote the exfoliation of graphite oxide into graphene oxide sheets. Finally, unexfoliated graphite oxide was removed by treating the suspension with centrifugation at 6000 rpm for 30 min.

2.3. Hydrothermal Synthesis of Nanosized PbO2

1 g β-PbO was mixed to 200 mL distilled water and the mixture was sonicated for 30 min in order to obtain a homogeneous solution. Subsequently, 120 mL ammonium peroxydisulfate solution (0.5 M) was mixed with the solution of β-PbO and the mixture was treated with ultrasound for 1 h. Then the mixture was transferred to a Teflon lined autoclaves (500 mL) and heated at 120°C for 2 h. After the reaction solution was cooled down, a dark brown powder was obtained through centrifugation at 7500 rpm for 15 min. Finally, the obtained precipitate was washed with water several times and dried in an oven at 70°C for 1 h.

2.4. Preparation of PbO2/RGO Nanocomposite

GO (50 mg) was firstly dispersed into water (50 mL) with sonication for 1 h. Then, nanosized PbO2 (0.5 g) was added to the GO suspension with sonication for another 1 h. After the formation of a homogenous dispersion, 10 mL of NaBH4 solution (1 M) was quickly added to the solution and then heated at 80°C for 2 h under stirring. After cooling down, PbO2/RGO was collected by treating the reaction solution with centrifugation at 7500 rpm for 15 min.

2.5. Electrode Modification

ITO wafers were washed in acetone, ethanol, and DI water separately for 20 min with sonicating and rinsed with plenty of doubly distilled water and then dried under the atmosphere of N2. Subsequently, 1 mL of PbO2/RGO dispersion (1 mg/mL) was casted on the ITO surface and dried at room temperature and the modified electrode was denoted as PbO2/RGO/ITO.

2.6. Characterizations

Powder X-ray Diffraction (PXRD) patterns of as-prepared samples were measured on Philips powder diffractometer PW 3040/60 instrument with Cu Kα radiation (λ = 1.541 Å). Morphological feature of the samples was obtained on a field emission scanning electron microscope (SEM, Hitachi-S4800). And the concentration of red X-GRL was measured by a UV-vis spectrophotometer (Techcomp 8500, China) at wavelength of 530 nm.

2.7. Electrocatalytic Degradation of Cationic Red X-GRL

The electrocatalytic degradation of cationic red X-GRL was performed in a cylindrical stainless autoclave (500 mL) with stainless steel net as the cathode. The experiments started while the temperature of wastewater solution (250 mL) within the reactor reached the set value. During the entire course of the experiment, the wastewater was stirred with suitable stirring speed in order to guarantee the kinetically controlled reactions. And the current density was kept constant at the selected value and the applied voltage was slightly adjusted. Dye concentration was analyzed spectrophotometrically by measuring the absorbance of the remaining dye at maximum wavelength 530 nm on a UV-vis spectrophotometer. The COD was measured by the standard method (closed reflux/photometry) [25].

3. Results and Discussion

The lead oxide was converted to lead dioxide by the oxidation reaction using a strong oxidizing agent ammonium peroxydisulfate. The surface of PbO particles was firstly oxidized to PbO2 that was easily desorbed and the oxidation reaction repeated on the reexposed PbO surface [26]. The color of solution changed from original yellow to dark brown after the hydrothermal reaction. The reactive radicals were formed during the oxidation reaction and the specific mechanism steps are as follows:As can be seen from the XRD pattern of the as-prepared sample (Figure 1), the characteristic peaks of PbO2 appeared and almost no peak of PbO was observed. Therefore, it can be concluded that the conversion rate of PbO to PbO2 was close to 100%. The peaks at 7.23°, 9.05°, 10.72°, 12.05°, 12.19°, 12.97°, 15.01°, 15.88°, 16.03°, and 17.75° are attributed to the (110), (111), (002), (102), (121), (112), (220), (202), and (221) planes of α-PbO2. The preparation of PbO2 using β-PbO as precursor is highly effective.

For the sake of investigating the influence of temperature on the particle size of prepared PbO2, the hydrothermal reaction was performed at 100°C, 120°C, 140°C, and 160°C, respectively. On the basis of XRD spectra, the complete transformation of PbO can be achieved at 120°C, 140°C, and 160°C as well. In contrast, only partial of PbO was converted to the PbO2 at 100°C, possibly owing to the fact that the amount of formed that owns the ability of converting PbO to PbO2 was extremely low [26]. The SEM images of as-prepared PbO2 at 120°C, 140°C, and 160°C were shown in Figures 2(a)2(c), respectively. It can be obviously seen that the particle size of PbO2 increased as the increasing temperature. The particles were in the 20 to 50 nm size range when the reaction was carried out at 120°C, while in the 75 to 150 nm size range when the reaction was carried out at 160°C. Finally, 120°C was chosen for all following experiments because the high demand of high specific surface area can be achieved by small particle size. The SEM image of the as-prepared nanocomposite of PbO2/RGO was shown in Figure 2(d). PbO2 was embedded uniformly in RGO sheets, indicating the successful preparation of PbO2/RGO nanocomposite.

Figure 3 showed the absorption spectra of X-GRL after certain degradation on the PbO2/RGO/ITO electrode. For X-GRL, a characteristic peak absorbance value at 530 nm in the visible region was observed. Besides, another two absorbance peaks at 240–250 nm and 280–290 nm in the ultraviolet region were also observed [27, 28]. The observed unique absorbance peaks can be attributed to azo linkage (–N=N–) and benzene ring contained in X-GRL. The absorbance peak of azo bond (–N=N–) that resulted from the transition mainly appeared in the visible region. And the absorbance peak of benzene ring that resulted from the transition mainly appeared in ultraviolet region (240–250 nm). As can be seen in Figure 3, with the occurrence of degradation reaction, the absorbency in the visible region decreased quickly and the absorbency in the ultraviolet region increased in contrast, suggesting the break of azo bond and the generation of many intermediate products with benzene ring. With the breakage of azo group, the absorbance at 240–250 nm also increased a little, while the absorbance at 280–290 nm was observed to decrease.

The relationship between the removal of color and COD of red X-GRL and reaction time using the PbO2/RGO/ITO electrode was shown in Figure 4(a). The removal efficiency of color (88.4%) was higher than that of COD (37.5%), suggesting more chromophore structure of X-GRL was broken accompanied by the production of some acidic intermediates. The removal efficiencies of both color and COD showed an increase with increasing time and no obvious decrease trend was observed, suggesting the excellent stability of the PbO2/RGO/ITO electrode. The average current efficiency (ACE) and energy consumption (EC) were also investigated and the calculation equations were as follows:where COD0 and CODt are the chemical oxygen demand at initial time and given time (g O2/L), respectively, is the Faraday constant (96,487 C/mol), is the current (A), is the treatment time (s), is the volume of the solution (L), and is the voltage applied (V).

As shown in Figure 4(b), the ACE decreased while the EC increased linearly with the COD removal, which possibly was ascribed to the complexity of the formed intermediates. At the initial stage, the ACE was very high with the value of 99.1%, and then decreased with the increasing COD removal. When the COD removal efficiency was higher than 20%, the decrease of ACE became insignificant and the final obtained ACE value was 53.7% after being treated for 240 min. The downward trend over time was similar to other reports [20, 29] and the proposed explanation for the continuing decreasing ACE was the difficulty in the decomposition of generated organic acids. The current efficiency for the degradation of azo dye obtained in this study was higher than that reported in other works (less than 40%) [18, 30], indicating the excellent performance of the proposed novel anode for the electrochemical oxidation of cationic red X-GRL.

The effects of current density on color removal, COD removal, ACE and EC were investigated and the results were shown in Table 1. Obviously, the removal efficiencies of both color and COD were higher when higher current density applied, which was possibly ascribed to the increasing production rate of hydroxyl radical that decided the dye degradation with increasing current density. The removal efficiency of color (COD) was 43.3% (13.0%) and 87.1% (38.2%) at the applied current density of 0.8 mA/cm2 and 4.8 mA/cm2, respectively, indicating that current density is a very important parameter that affects the removal efficiency greatly. Nevertheless, the ACE showed a decrease with the increasing current density, demonstrating that the degradation was less efficient as the current density increased. When the degradation process took place for 120 min, the ACE obtained was 93.9% and 51.3% at the current density of 0.5 mA/cm2 and 3 mA/cm2, respectively. The decrease of degradation efficiency was probably caused by the occurrence of side reactions such as oxygen evolution at certain currents. In addition, the EC increased from 10.1 to 43.2 kWh/kg COD. Generally, long treatment time but less cost was required for the degradation process when low current density was used. In contrast, high current density employed will lead to short treatment time but costly. Therefore, for comprehensive consideration of current efficiency and removal efficiency, the current density of 1.0 mA/cm2 would be the best choice, at which condition of the color removal, COD removal, and ACE would be relatively high and EC was acceptable.

The influence of initial concentration of X-GRL on the removal efficiency of color was also investigated and the results were shown in Figure 5. The removal efficiency of color was 69.3% within 120 min at the initial concentration of 300 mg/L. However, the removal efficiency of color decreased to 16.7% as the initial concentration increased to 2000 mg/L. The decrease of color removal possibly resulted from the decreasing ratio of formed hydroxyl radical to dye concentration. In addition, the absolute removal amount increased despite the decreased removal efficiency of color along with increasing initial concentration. The absolute removal amount of X-GRL increased from 209.1 to 361.7 mg/L as the initial concentration increased from 300 to 2000 mg/L. Moreover, the ACE (EC) obtained at the initial concentration of 300 mg/L and 2000 mg/L were about 63.2% (29.4 kWh/kg COD) and 88.9% (18.5 kWh/kg COD), respectively. Though lower COD removal was observed with higher initial concentration, the COD removal can be enhanced with much more time. Besides, the ACE and EC changed little when the initial concentration varied in the range of 500–2000 mg/L. As a result, the proposed technique in this study was also suitable for the degradation of dye wastewater with high concentration.

4. Conclusions

In our work, a simple hydrothermal method was employed for the preparation of PbO2 nanoparticles with β-PbO as precursor and ammonium peroxydisulfate as oxidant. The size of as-prepared PbO2 nanoparticles was in the range of 20–50 nm. The PbO2/RGO nanocomposite was successfully prepared by incorporating RGO with PbO2. The fabricated PbO2/RGO/ITO electrode can be applied for the electrocatalytic degradation of red X-GRL contained in wastewater. The degradation process is cost-effective but poorly effective with the applied low current density, while it is highly effective but costly with the applied high current density. The removal rate increased with the increasing temperature and the decreasing initial dye concentration as well.

Conflicts of Interest

The authors declare that there are no conflicts of interest regarding the publication of this paper.

Acknowledgments

This work is supported by the National Natural Science Foundation of China (nos. 21207030 and 21207028) and Science Foundation of Zhejiang Province, China (nos. LY15B070013).