Review Article

A Survey of Machine Learning in Friction Stir Welding, including Unresolved Issues and Future Research Directions

Table 1

Explanation of variation in microstructures for different metals.

S.no.FSW material compositionThe characteristic feature of the microstructureRef.

1Carbon steelsA gradual transformation occurs in the microstructure from austenite to martensite, increasing carbon content above 0.2%. The joint hardness is improved[23]

2Stainless steel (304 austenitic stainless steel)Ferrite form and sigma form were observed. The ferrite form was mainly formed at the grain borders of austenite, which is recrystallized due to the high cooling rates, whereas the sigma phase was seen due to a decrease in cooling rate[24]

3AZ61 magnesium alloyStir zone: grains are well cultivated as a result of recrystallization. Compared to the base metal, the grain dimensions decrease as it goes onto the other weld zones, i.e., TMAZ and SZ
TMAZ region: distorted grain pattern is observed
[25]

4Dissimilar aluminum alloy jointsFiner grains are formed near the interfaces of the two dissimilar alloys. The stir zone of dissimilar Al alloys consists of various grain sizes depending on the intermixing of two metals during FSW[26]

5Dissimilar magnesium alloys (A5052P-O and AZ31B-O alloys)The differing microstructure is introduced near the bonded interface. It is visible by the zigzag pattern near the interface. With increasing tool speed, the surface structure turns smoother[27]