Research Article
A Force Sensorless Method for CFRP/Ti Stack Interface Detection during Robotic Orbital Drilling Operations
Table 3
Comparison of measured and observed thrust force when drilling CFRP and Ti layers.
| Test number | Thrust force when drilling CFRP | Thrust force when drilling Ti | Measured (N) | Observed (N) | (N) | Deviation (%) | Measured (N) | Observed (N) | (N) | Deviation (%) |
| 1 | 83.47 | 85.91 | 10.27 | 11.95 | 277.00 | 259.07 | 24.01 | 8.67 | 2 | 99.28 | 102.19 | 11.76 | 11.85 | 312.23 | 298.61 | 21.06 | 6.75 | 3 | 109.13 | 106.52 | 11.94 | 10.94 | 349.95 | 317.21 | 37.21 | 10.63 | 4 | 118.96 | 116.17 | 17.20 | 14.46 | 378.93 | 343.22 | 38.24 | 10.09 | 5 | 129.35 | 126.10 | 11.61 | 8.98 | 393.47 | 362.31 | 36.16 | 9.19 |
| 6 | 132.88 | 128.39 | 11.85 | 8.92 | 425.12 | 401.00 | 29.84 | 7.02 | 7 | 139.02 | 139.82 | 12.79 | 9.20 | 442.30 | 412.64 | 35.36 | 7.99 | 8 | 152.06 | 146.17 | 13.54 | 8.90 | 464.38 | 429.31 | 39.47 | 8.50 | 9 | 151.38 | 148.21 | 12.27 | 8.11 | 471.32 | 414.53 | 58.46 | 12.40 | 10 | 157.83 | 157.46 | 13.66 | 8.65 | 489.12 | 455.81 | 36.67 | 7.50 |
| 11 | 149.78 | 151.66 | 15.78 | 10.54 | 510.27 | 457.20 | 54.58 | 10.70 | 12 | 162.59 | 159.46 | 11.05 | 6.80 | 548.53 | 511.78 | 36.62 | 6.68 | 13 | 169.51 | 161.96 | 12.72 | 7.50 | 542.07 | 482.16 | 59.99 | 11.07 | 14 | 168.87 | 166.10 | 14.53 | 8.60 | 553.20 | 499.88 | 53.58 | 9.69 | 15 | 172.47 | 168.19 | 16.37 | 9.49 | 570.95 | 526.67 | 45.13 | 7.90 |
| 16 | 172.63 | 162.19 | 16.22 | 9.40 | 589.04 | 535.50 | 54.23 | 9.21 | 17 | 180.10 | 172.47 | 21.31 | 11.83 | 609.20 | 548.91 | 61.43 | 10.08 | 18 | 182.53 | 175.50 | 16.36 | 8.96 | 627.18 | 576.45 | 52.51 | 8.37 | 19 | 205.38 | 196.45 | 17.20 | 8.37 | 495.66 | 453.04 | 45.37 | 9.15 | 20 | 196.28 | 187.14 | 16.81 | 8.56 | 652.28 | 597.01 | 58.32 | 8.94 |
| 21 | 195.24 | 181.41 | 21.12 | 10.82 | 648.23 | 595.99 | 57.13 | 8.81 | 22 | 200.63 | 190.24 | 17.80 | 8.87 | 679.41 | 630.90 | 52.20 | 7.68 | 23 | 196.72 | 181.05 | 18.59 | 9.45 | 683.71 | 635.91 | 50.34 | 7.36 | 24 | 203.80 | 194.89 | 19.53 | 9.58 | 713.97 | 651.37 | 64.55 | 9.04 |
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