Research Article

A Force Sensorless Method for CFRP/Ti Stack Interface Detection during Robotic Orbital Drilling Operations

Table 5

Differences in time and feed depth between the values identified by the detection algorithm and the measured value.

Test numberCFRP enteringinterface transitTi exit
Drilling time (s)Drilling depth (mm)Drilling time (s)Drilling depth (mm)Drilling time (s)Drilling depth (mm)

10.417 0.083 0.196 0.039 −4.970 −0.994
20.269 0.054 −0.115 −0.023 −0.150 −0.030
30.325 0.065 0.092 0.018 −2.236 −0.447
40.290 0.058 −0.234 −0.047 −0.021 −0.004
50.305 0.061 0.162 0.032 −0.383 −0.077

60.260 0.052 0.230 0.046 −4.621 −0.924
70.310 0.062 0.148 0.030 −1.657 −0.331
80.290 0.058 −0.032 −0.006 −0.853 −0.171
90.260 0.052 −0.123 −0.025 −1.110 −0.222
100.267 0.053 −0.165 −0.033 −1.512 −0.302

110.450 0.090 0.366 0.073 −1.155 −0.231
120.260 0.052 −0.092 −0.018 −4.430 −0.886
130.310 0.062 −0.121 −0.024 −3.760 −0.752
140.320 0.064 −0.123 −0.025 −3.380 −0.676
150.290 0.058 −0.160 −0.032 −0.660 −0.132

160.300 0.060 −0.162 −0.032 −3.320 −0.664
170.470 0.094 −0.130 −0.026 −5.340 −1.068
180.252 0.050 −0.063 −0.013 −4.780 −0.956
190.260 0.052 −0.100 −0.020 −0.270 −0.054
200.470 0.094 0.072 0.014 −2.330 −0.466

210.230 0.046 −0.072 −0.014 −1.860 −0.372
220.226 0.045 −0.026 −0.005 −1.999 −0.400
230.340 0.068 0.074 0.015 −1.400 −0.280
240.300 0.060 −0.070 −0.014 −6.010 −1.202