Research Article

Hierarchical Production Planning and Real-Time Control for Parallel Batch Machines in a Flow Shop with Incompatible Jobs

Table 2

Design of the simulation study.

FactorSettings

1Control strategyPQT: PRS + QSM + TSM

QT: QSM + TSM

SF: SMWJ (80%W) + FCFS

SSF: SMWJ (80%W) + SMWT (1/3PT) + FCFS

2Number of product types2, 4 and 6

3Release time distribution ()uniform

4Due-date distribution ()+ uniform (+)

5Traffic intensity ()0.6, 0.7, 0.8, 0.9, 1, 1.1 and 1.2

6Processing timeOperation in the most upstream of quenching: uniform(1,20) hours

Quenching (): uniform(10, 25) hours

Tempering (): uniform(5, 20) hours

7Subcontracting parametersPreparation time: 10 hours

Duration time: 1.2 (+) hours

Cost:10 /L for the duration time no more than 36 hours

15 /L for the duration time more than 36 hours

8Tardiness penalty cost rate10 uniform(1, 5) /hour

9Energy cost rate100 /hour

10Capacity of furnace500 L

11Size of jobUniform(20, 200) L

12Number of furnaces (,)(7, 5)