Abstract

The construction of shield tunnels inevitably causes displacement of the surrounding soil and additional stress and deformation of the buried pipeline. An energy solution for predicting the deformation of buried pipelines caused by tunneling is proposed in this study. First, based on the uniform ground movement model, the interval of the free displacement field of soil around the pipeline induced by tunneling is calculated. Then, we use the Pasternak model to establish the total potential energy equation of the tunnel-soil-pipeline interaction. The final settlement interval of the pipeline is obtained by solving the numerical calculation program with MATLAB. The calculation results of the energy solution are compared with the results of the centrifugal test and the reported theoretical solutions of Winkler and Pasternak, and then the applicability of the solution for predicting the pipeline response under different geotechnical conditions is verified. Combined with an engineering case, the energy method calculation results, numerical simulation results, and measured results are compared to obtain the most unfavorable position of the pipeline caused by tunneling. At the end of this study, the application steps of the proposed method in actual construction are summarized. These steps are used to predict pipeline response in order to take protective measures.

1. Introduction

With the acceleration of urbanization, subway construction is becoming more and more popular. During the construction process, disturbances to the surrounding soil are inevitable. When the amount of deformation of the soil is too large, construction can easily cause damage to adjacent underground pipelines and even accidents, such as breakage or bursting. Therefore, it is necessary to correctly analyze the deformation of pipelines during the tunnel excavation.

At present, the methods for studying the effects of tunnel excavation on pipelines include analytical methods, centrifugal tests, and numerical simulations. In terms of analytic methods, Huang et al. [1] proposed a Winkler solution based on an improved Winkler modulus to analyze the jointed pipeline response caused by tunnel excavation. The rationality of this method was verified by the reported elastic continuous solution, field measurement data, and centrifugal test data. Yu et al. [2] gave the expression of the Winkler subgrade modulus of a pipeline buried at an arbitrary depth and arbitrary curved shape free soil displacement. Based on the superposition principle and Fourier integral, the subgrade modulus of an infinite beam resting on an elastic half space and buried infinitely are obtained, respectively, and its effectiveness is verified. Ni and Mangalathu et al. [3] discussed the probability risk of gray iron pipes caused by tunneling. Previous studies have found that existing pipelines with smaller pipe diameters and larger pipe wall thicknesses buried at shallower depths in loosely compacted soils with smaller soil friction angles are less prone to failure due to tunneling-induced ground settlement. Liu et al. [4] used the energy variation analysis method to calculate the vertical displacement of the pipeline caused by tunnel excavation based on the Winkler model.

Saiyar et al. [5] used a centrifugal test of four glass pipe models to measure the kinematics associated with a castiron pipe fracture and the relative rotation of the pipe on both sides caused by a normal ground fracture. Ma et al. [6] used three-dimensional centrifugal model tests and the advanced hypoplasticity constitutive model to study the effects of twin stacked tunneling with different construction sequences on existing pipelines. Vorster et al. [7] proposed a method that considers soil nonlinearity to estimate the maximum bending moment of a continuous or rigid connected pipe affected by the ground movement caused by the shield. The validity of the method as an upper bound approximation is evaluated against the centrifuge test results.

In terms of numerical simulation, some scholars have further complicated the model based on the deformation of rock and soil caused by tunnel excavation, considering the interaction between the stratum and pipeline [812]. Zhang et al. [10] studied the effects of pipeline parameters, foundation pit parameters, soil parameters, and underground continuous walls on pipeline stress, strain, and deformation by establishing a three-dimensional model of pipelines and foundation pits. Shi et al. [11] conducted an extensive numerical parameter study using 540 numerical runs to investigate the effects of tunnel construction on existing pipelines in clay. Wang et al. [12] studied the influence of ground movement caused by tunneling on pipelines through the finite element method and focused on the response of different soils to uplift and downward pipe-soil relative movements. Through a 900-time numerical parameter simulation test, various combinations of ground settlement profiles, pipe dimensions, material properties, pipe depth, and soil properties were studied.

Based on the uniform ground movement model, this study proposes an energy solution for calculating the pipeline response caused by tunnel excavation. Firstly, by comparing the energy solution with the results of centrifugal tests and the reported theoretical solutions of Winkler and Pasternak, the applicability of this method to predict pipeline settlement caused by tunneling is verified. In addition, for the settlement of pipelines with different geotechnical conditions, the settlement interval calculated by this method can accurately match the reported theoretical prediction curves. Afterwards, combined with an example of a circular concrete rainwater pipe culvert of Hefei Metro, China, the theoretical calculation results, numerical simulation results, and measured results were compared, and the most unfavorable position of the pipeline caused by tunneling was obtained. Eventually, the application steps of the proposed method in engineering were discussed to predict the pipeline response, in order to take protective measures.

2. Uniform Ground Movement Model and Energy Solution

2.1. Calculation Model and Assumptions

Figure 1 shows the calculation model of this study. The infinitely long pipeline is located directly above the tunnel, and the two intersect perpendicularly, where is the buried depth of the pipeline, is the buried depth of the tunnel, is the tunnel radius, and and are the distances from the tunnel centre line to the inflection point of the settlement trough of the soil and the pipeline, respectively. Only the vertical deformation of the pipeline is considered, ignoring the effect of horizontal displacement on the pipeline. To guarantee the calculation accuracy, the calculation range of the pipeline settlement in this study is 20 (the half width is 10 ).

The current problem is a hypothetical situation based on the behavior of linear elastic soils with small displacements of the soil using the following assumptions:(1)The influence of the presence of the pipeline on the tunnel is negligible.(2)The deformation of the soil at the buried depth of the pipeline has no effect on the tunnel.(3)The soil and the pipeline are always in contact.

2.2. Uniform Ground Movement Model

Wei [13] found that there are two extreme states of ground movement. When the mechanical properties of soil are poor, after passing the shield tail, the surrounding soil will quickly close the gap between the shield shell and the lining, and the soil will be adsorbed on the outer wall of the lining without falling down. The soil has a tendency to move toward the center point of the tunnel, which is called the focus. At this moment in the process, the focus is close to the center point of the tunnel, and, in the limit case, the focus is at the center point of the tunnel, as shown in Figure 2(a).

When the soil quality is good, after the shield tail passes, the soil does not immediately close the gap, and the soil particles fall down due to their own weight. Palmer and Belshaw [14] analyzed the measured data and pointed out that the soil around the tunnel has a tendency to move toward the bottom of the tunnel, rather than toward the center of the tunnel. There is almost no deformation of the soil below the bottom of the tunnel. When the soil has a tendency to move toward the bottom of the tunnel, the focus is close to the bottom, and, in the extreme case, the focus is at the bottom of the tunnel, as shown in Figure 2(c). When the soil condition is between the abovementioned two, the focus is between the center point and the bottom position of the tunnel, as shown in Figure 2(b).

Wei Gang et al. established a uniform movement model of soil by defining the distance from the focus to the center point of the tunnel as , and its range is [0, R]. When , the model is equal to the Park model [15]; when , is the equivalent soil loss parameter (m), and the model is equal to the Loganathan model [16]. Based on this model, the peak value of the settlement trough considering is obtained through the closed form solutions proposed by Sagaseta. The detailed solution process can be found in the literature [17]. The expression iswhere is the outer radius of the tunnel (m) and is the distance from the focus to the center point of the tunnel (m), ranging from 0 to R. Thus, the better the soil quality, the larger the value; is the distance from the tunnel centerline to the ground (m); is the amount of soil loss per unit length of the tunnel (m3/m). According to the research of Lee et al. [18], is defined aswhere ; is the gap between the shield shell and the lining, which should be multiplied by a reduction factor α to take into account the grouting fill; is the three-dimensional elastoplastic deformation of the soil at the front of the shield machine, and its value is 0 for the earth pressure balance shield; is the radial deformation of the end face considering the quality of the construction process (Lee et al. pointed out that ).

When , the lower bound solution is obtained as

When , the upper bound solution is obtained as

According to the Peck formula, the upper and lower solutions of the width coefficient of the settlement trough are obtained by combining equations (3) and (4):

Finally, the upper and lower solutions of the free displacement field of soil, and , caused by tunnel excavation, are obtained as

From the previous analysis, the models in this study are the Park model and the Loganathan model (when d = 0 and d = g/2, respectively), so the free displacement field of the soil calculated by using the Park model and the Loganathan model for the same calculation parameters should be close to the lower bound solution of this study.

2.3. Matrix Representation of the Vertical Displacement of a Pipeline

The principle of minimum potential energy takes the displacement function as its basic unknown, and it is necessary to assume a suitable displacement function to represent the basic shape of the pipeline affected by tunneling. A large number of studies have described the vertical displacement shapes of pipelines with a normal distribution curve [1925]. Liu et al. [4] assumed that the vertical displacement of the pipeline obeys a normal distribution curve, and the normal distribution curve function is expanded by a Fourier series. The vertical displacement of pipelines is represented by two independent finite matrices:where is the half-width of the pipeline settlement trough caused by tunnel excavation (i.e., ); {a} is the nonlinear parameter of the vertical displacement of the pipeline.

Assuming that the width coefficient of the pipeline settlement trough is the same as the width coefficient of the settlement trough of the soil layer where the underground pipeline is located, the empirical formula for estimating the width coefficient can be used (Mair et al. [26]):

2.4. Energy Equation of a Tunnel Crossing a Buried Pipeline
2.4.1. Bending Strain Energy of Pipeline

The pipeline can be viewed as a horizontally placed beam of diameter and length . According to the theory of elastic mechanical beams, the bending strain energy of pipelines iswhere is the bending strain energy of the pipeline; is the elastic modulus of the pipeline; and is the moment of inertia of the pipeline cross section facing the central axis y.

2.4.2. Free Soil Displacement Works on a Pipeline

Combined with the free displacement of the soil, , calculated in Section 2.2, and the final vertical displacement of the pipeline, (assumed in this paper), the relative displacement of the soil pipeline due to soil constraints can be obtained based on deformation coordination:

According to the Pasternak model, the earth pressure on the pipeline due to soil constraints iswhere is the force acting on the unit length pipeline (kN/m) and and are the shear modulus and the subgrade modulus of the Pasternak model, respectively. There are various methods for determining the and values, such as using a slab plate load test; however, the methods can be costly. In this study, the simplified elastic space method [27] is used to represent the parameters aswhere is the homogeneous elastic modulus; is Poisson’s ratio; and is the thickness of the foundation below the tunnel, which refers to the depth range affected by the additional stress at the bottom of the tunnel. According to the research of Xu [28], for strip foundations, such as tunnels and pipelines, when the ratio of the depth and width of the soil below the foundation is greater than 6, the additional stress of the base has been attenuated very small and can be ignored. Therefore, according to experience, this stress can be approximated as .

From equations (12) and (13), the work conducted by the earth pressure acting on the pipeline on the pipeline can be expressed as

2.4.3. Total Potential Energy Equation

The total potential energy is the superposition of the abovementioned pipeline bending strain energy and the earth pressure on the pipeline work , which can be expressed as

2.5. Equation Solving

Based on the principle of minimum potential energy, we solve the extreme point of the total potential energy functional of the influencing system of the tunnel construction on the pipeline. To find the extreme value of each undetermined coefficient by equation (16), we can findwhere is the element in the matrix , which is the coefficient of the pipeline vertical displacement polynomial.

Solving and sorting out equation (17), the governing equations are as follows:

Next, we expand and simplify equation (18), expressed in matrix form:where represents the pipeline stiffness; and represent the soil stiffness; and represents the interaction between the free soil displacement and the underground pipeline. , , and are expressed as

The numerical calculation program was written in MATLAB R2017, and the coefficient matrix, , was calculated from equation (19), and then was taken into equation (7) to obtain the final vertical displacement of the underground pipeline caused by tunneling.

3. Verification

3.1. Comparison with the Centrifugal Test

A series of centrifuge tests was conducted at 75 g by Vorster et al. [7] to investigate the response of jointed pipelines due to tunneling in sand. In the test, the volume loss due to tunnel excavation was simulated by gradually extracting water from the model tunnel. Vorster et al. reported settlement of the pipeline at volume losses of 0.3% and 2%, respectively. The geometric and mechanical parameters of the pipeline and soil are shown in Table 1. According to the energy solution proposed in this study, the pipeline settlement calculated under different volume losses is compared with the centrifugal test result, as shown in Figure 3.

The centrifugal test of Vorster et al. uses sand, and the value of trends toward 0, so the test results should be more inclined to the lower limit solution. By comparing the calculation results of the energy solution with those of the centrifugal test, it can be concluded that, under different volume losses, the shape of the settlement curve and the settlement trough width are closer to the lower limit, which is in agreement with the expected results. The maximum settlement value is higher than the lower limit value, primarily because the pipeline used in the centrifugal test has joints. Unlike the continuous pipe without joints, the existence of joints means that the deformation of the pipeline is affected by the stiffness of the joints. When the joint is located directly above the tunnel, that is, the odd-numbered pipe joint arrangement in the centrifugal test, the tunnel excavation notably causes the pipe to have a single sudden change in the joint position, and the settlement value is often higher than that of the continuous pipeline.

3.2. Comparison with the Winkler and Pasternak Solutions under Different Geotechnical Conditions

The Winkler and Pasternak models are widely used in theoretically predicting the deformation of pipelines affected by tunneling. A number of studies have shown that the calculation results of the Pasternak model considering the continuity of the foundation and the shear stiffness of the soil are more accurate than those of the Winkler model.

The equilibrium differential equation for the load on the pipeline on the Winkler subgrade is

The equilibrium differential equation for the load on the pipeline on the Pasternak subgrade is

We first solve equations (19) and (20) under a concentrated load and then integrate them to obtain the pipeline settlement caused by tunneling.

In order to verify the rationality of the energy solution and its applicability under different geotechnical conditions, based on the test and site conditions, four calculation parameters under different geotechnical conditions were selected, including sand layer [7], medium clay [29], very hard clay [30], and gravel formation [31]. The prediction results of the Winkler and Pasternak models are compared with the energy solutions proposed in this study under different geotechnical conditions, as shown in Figure 4. The calculation parameters are shown in Tables 1 and 2, respectively.

It can be seen from the comparison results in Figure 4 that the maximum settlement value of the pipeline calculated by the Pasternak model considering the influence of soil shear stiffness is larger than the Winkler model. This phenomenon is relatively obvious in the clay layer. In the sand layer, the displacement mode of the soil approximates the limit state 1 (d≈0), and the calculation results of the Winkler and Pasternak models are very close to the lower limit curve solved by the energy solution, which is consistent with the expected results. By comparing the calculation results under four different geotechnical conditions, it can be seen that, as the soil changes from sand to clay, the displacement mode of the soil changes, the focus gradually moves downward, and the calculation curves of the Winkler and Pasternak models also gradually deviate from the lower limit value and move closer to the average value curve. When the geotechnical condition changes from medium clay to very hard clay or gravel formation, the calculation curves of the Winkler and Pasternak models further deviate from the average value and approach the upper limit curve. By comparing the results of the centrifugal test with the existing theoretical calculation results, the energy solution proposed in this study, considering the uniform ground movement model of soil, can be used to predict the pipeline settlement caused by tunneling. Furthermore, for the displacement of the pipeline under different geotechnical conditions, the settlement interval calculated in this study can well envelop the prediction curves of the Winkler and Pasternak models.

4. Engineering Application

Based on the case of tunneling under the rainwater pipe culvert in a section of Hefei Metro Line 4 in China, the analysis method proposed in this study is used to predict the pipeline response caused by tunnel excavation. The curved tunnel with radius of curvature r = 350 m is constructed using the shield method. During construction, the tunnel vertically passes through a deep buried concrete rainwater pipeline with a diameter of D = 1.8 m and a wall thickness of t = 0.18 m. This relationship is shown in Figure 5. In the construction of the double line tunnel, the left and right shields are used in turn, and the distance between two lines is about 20 m. This study discusses only the pipeline response caused by the left-line shield construction. The relevant parameters of the pipeline and soil are shown in Table 3. During construction, the monitoring points are arranged on the upper surface of the pipeline by means of drilling, which is used to monitor the pipeline settlement caused by tunneling in real time. The position and spacing of the monitoring points are shown in Figure 5(b).

As the excavation and grouting in the shield process will affect the pipeline settlement, a three-dimensional finite element model is established to simulate the shield construction process. In order to facilitate the comparison with the calculation results of the energy method, the construction process of the left-line tunnel is also used for simulation analysis. Figure 6 shows the finite element model of tunneling under the rainwater pipe culvert. The overall model contains approximately 75,000 nodes and 120,000 elements. The soil and underground pipelines are simulated by solid elements, and the outer casing of the shield machine and lining are simulated by the plate elements. The segmentation of the shield and the segmental installation of the lining are considered in the model, ignoring the influence of the longitudinal section of the concrete segment. Synchronous grouting during tunnel construction is simulated by changing the element properties of the reserved grouting area.

Figure 7 shows a comparison of the energy solutions, simulation results, and field measurements. The measured values are well enveloped in the settlement interval calculated theoretically in this study and are also closer to the average curve. Compared to the average calculated by the energy method, the measured settlement trough width is slightly smaller. Therefore, for clay to hard clay soil conditions, the upper limit is used in the design stage to predict the settlement of the pipeline with certain redundancy safety. In the construction stage, the average value should be used to predict the settlement of the pipeline more accurately and reliably.

Figure 7(b) shows the longitudinal bending moment distribution curve calculated by the energy solution and includes the MISES stress distribution of the pipeline calculated by the finite element method. The results show that the positive bending moment of the tunnel at the center point of the pipeline (x = 0 m) is the largest. In the hard clay stratum of this site, the average curve is used as the pipeline deformation prediction curve, and the maximum bending moment reaches 1.832 MN m. This result indicates that the bottom of the section pipeline is in the most unfavorable state of tension. At x = 13.5 m, the pipeline bending moment is 0, indicating that the section has the highest shear value. At x = 25 m, the negative bending moment value of the pipeline is the largest (−0.585 MN m), indicating that the top section of the pipeline is in the most unfavorable state of tension. The monitoring and protection of the abovementioned three most unfavorable pipeline sections should be strengthened during construction to minimize adverse impacts.

The shield section of the project is a tunnel with a small radius of curvature. Compared with the linear tunnel, the construction difficulty is greatly increased, and the requirements for the engineers are higher. In actual construction, there are staggered deformations of the segment at the longitudinal and transverse joints, as well as leakage at the seam locations, as shown in Figure 8. In the tunnel construction, there are segment dislocations at the longitudinal and transverse joints, as well as leakage at the seam location, as shown in Figure 8. There is a difference between changing the element properties of the grouting area in the numerical simulation and the timeliness of synchronized grouting and secondary grouting in actual construction. These factors make the numerical simulation results no longer applicable under working conditions where the construction factors exert great influence, and a method that takes into account the prediction accuracy and the redundancy safety method needs to be applied.

According to the foregoing analysis, the steps of predicting the pipeline response using the energy solution based on the uniform ground movement model proposed in this study can be summarized as follows:(1)Determine the calculation parameters, including the outer radius of the tunnel , the geometric gap between the shield machine and the lining, the peak value , and the width coefficient of the settlement trough. Then, the free displacement field of soil around the pipeline due to tunneling is calculated based on the uniform ground movement model. In the actual project, in order to make the calculation results of the energy solution more accurate, the free displacement field of the soil can be obtained by fitting the measurements using the Peck formula.(2)The total potential energy equation is obtained by superimposing the pipeline bending strain energy and the earth pressure on the pipeline work . Then, the variation of the total potential energy equation is used to obtain the governing equation. The free displacement field is brought into the governing equation to determine the appropriate calculation accuracy. Generally, the 10th-order Fourier series is used to calculate the pipeline settlement prediction interval caused by the shield, including the upper and lower limits and the average value. After determining the appropriate calculation accuracy, the 10th-order Fourier series is generally taken, and the free-displacement field is brought into the governing equation to calculate the pipeline settlement prediction interval induced by tunneling, including the upper and lower limits and the average value.(3)According to the geotechnical conditions of the site, select the appropriate pipeline response prediction curve. For the site conditions of sand and soft soil, we recommend selecting the average of the theoretical calculations in the design stage to ensure redundant safety. In the construction stage, the lower limit is selected to predict the pipeline settlement. For medium clay, hard clay, and gravel formation, the upper limit and average should be chosen separately during the design and construction phases. Finally, according to the selected calculation curve, the most unfavorable position profile of the pipeline caused by tunnel excavation is determined, and key monitoring or protection measures are taken during construction.

5. Conclusions

Based on the uniform ground movement model, this study proposes an energy analysis method for predicting pipeline settlement caused by tunneling. The following conclusions are drawn.(1)The applicability of the energy solution is verified by comparing the pipeline settlement interval calculated by this method with the centrifugal test and the Winkler and Pasternak solution. In addition, for the settlement of pipelines caused by tunneling under different geotechnical conditions, the settlement interval calculated by energy solution can well envelop the theoretical prediction curves calculated by the Winkler and Pasternak model.(2)Combined with engineering examples, the energy solution is used to predict pipeline settlement and bending moment distribution. The theoretically calculated settlement interval can accurately cover the measured values and, at the same time, predict the most unfavorable section of the pipeline to determine the key monitoring and protection objects in the construction process. Although the numerical simulation can calculate a specific value, it cannot consider the quality of the shield construction and the timeliness of synchronized grouting and secondary grouting in actual construction. The results are often different from the measured values.(3)The calculation method proposed in this study can consider the influence of different geotechnical conditions on pipeline deformation. For the site conditions of sand and soft soil, it is recommended to select the average value of the theoretical calculation in the design stage to ensure redundant safety. The lower limit value is selected as the prediction curve of pipeline settlement in the construction stage. For medium clay, hard clay, and gravel formation, the upper limit and average should be chosen separately during the design and construction phases.

Data Availability

The data used to support the findings of this study are available from the corresponding author upon request.

Conflicts of Interest

The authors declare that there are no conflicts of interest regarding the publication of this paper.

Acknowledgments

This work was supported by the National Natural Science Foundation of China (grant no. 51878005).