Research Article

A Potential Failure Mode and Effect Analysis Method of Electromagnet Based on Intuitionistic Fuzzy Number in Manufacturing Systems

Table 2

Failure mode analysis table.

No.Failure modeFailure effectFailure reason

F1Poor insulationProduct leakageInsufficient insulation level of material
F2The strength of the spool is not enough, and the product splits after windingMagnetic flux leakage products(i)Low strength of plastic materials
(ii)Improper design of spool
(iii)Excessive tension design

F3Short circuit/open circuit of product after power on and heatingCannot drive the action of customer organization, customer cannot use itInsufficient temperature resistance of materials
F4Insufficient strength of end footAffect customer installationImproper soldering and assembly design
F5Poor surface roughnessAffect product lifeImproper design of dimensional tolerance
F6Poor concentricityCustomer unable to install or not suitable for installationImproper design of dimensional tolerance
F7The magnetic force of the product is insufficient after being electrifiedUnable to drive customer organization action(i)The magnetic permeability of the material is insufficient, and the attraction is insufficient after being electrified
(ii)Improper design

F8Residual magnetic field after power onUnable to drive customer organization action(i)The magnetic permeability of the material is insufficient, and the attraction is insufficient after being electrified
(ii)The thickness of the lower wall is thin

F9Appearance corrosion and rustPoor appearance, customer dissatisfiedThe antirust layer is too thin and the process is improper