Abstract

In this paper, an extended state observer (ESO)-based nonsingular fast terminal sliding mode (NFTSM) control method is proposed for the speed tracking system of permanent magnet synchronous motor (PMSM) in the present of unknown parameters and time-varying load. Firstly, three finite time convergence ESO (FTCESO) are employed to estimate the lumped disturbances in one speed loop and two current loops, respectively, and the estimates are fed forward to controllers for compensation. Secondly, a NFTSM controller is designed, which can drive the speed of PMSM track in desired speed in finite time. The stability of resulting closed-loop system is proved by using Lyapunov theory. Finally, the simulation and experimental results are compared with the existing methods, and the results show that the proposed method has better performance in tracking different kind of desired speed curves, and also performs better in reducing the chattering phenomenon.

1. Introduction

Due to the high-power density, high efficiency, and large torque-to-inertia ratio, permanent magnet synchronous motor (PMSM) has been widely used in various fields, such as robotics, aerospace actuators, and electric vehicles [13]. The field-orientation vector control is widely employed for high performance of PMSM, and it results a cascade control structure with an inner current control loop and an outer speed or torque control loop. It is well known that the PI control technique is still popular due to its simple implementation [4]. However, the PMSM system is nonlinear and strong coupling system with unavoidable uncertainties and parameter variations, as well as unknown load disturbances [2, 5]. In some cases, some parameters of PMSM are even unknown, for example, the stator resistance, inductance and flux linkage of motors of some old equipment are lost or changed considerably. In these cases, it would be difficult to achieve a high performance in the entire operating rage by only using linear control methods like PI control algorithm [68].

Aiming to achieve desired control performance, plenty of advanced control algorithms have been put forward for the PMSM drive system, such as adaptive control [1, 9], robust control [2], model predictive control [10, 11], sliding mode control (SMC) [7, 8], backstepping control [12], active disturbance rejection control (ADRC) [13, 14], disturbance observer-based control (DOBC) [2, 8, 15], and intelligent control [1618]. These advanced control methods have improved the performance of the PMSM system from different aspects. Among these methods, the SMC has been considered as one of the most effective methods to deal with the uncertain nonlinear systems due to its insensitivity to uncertainties and disturbances [8, 19]. Terminal sliding mode control (TSMC) is a nonlinear SMC method and can achieve finite time stability [20]. The TSMC and its subsequent forms of improvement, nonsingular terminal sliding mode control (NTSMC), and nonsingular fast terminal sliding mode control (NFTSMC) have been applied to control PMSMs as well to improve the dynamic performance and disturbance rejection, see [8, 19, 21] and therein.

However, the robustness of SMC or TSMC can only be guaranteed by the selection of large control gains, which will lead to the well-known chattering phenomenon. In particular, in some cases the exact upper bound of uncertainties or disturbances is difficult to obtain, so a particularly large control switching gain is naturally adopted to stabilize the system, but more serious chattering phenomenon will occur. For the case that the upper bound of the uncertainties of disturbances is unknown, the adaptive estimation technique has often been employed to estimate the upper bounds, and some adaptive SMC methods have been developed, such as [2224].

A more effective strategy is to estimate and compensate the disturbances. In detail, the lumped disturbances are estimated by disturbance estimator and feed forward compensated in controller design [3, 2527]. In [26], an aperiodic sampling based ESO was designed to estimate the disturbances for mobile robots with uncertainties, and then a robust antidisturbance kinetic control protocol was developed such that all error variables in the closed-loop system were bounded. In [27], a novel event-triggered unknown system dynamics estimator was designed to learn the uncertainties for quadrotors, and an adaptive event-triggered attitude control method with an appointed-time prescribed performance control was proposed. In [28], an unknown input observer was employed to estimate the unknown system dynamics of quadrotors. These works show that this strategy is available and effective. Moreover, under this strategy, it will be an alternative to use SMC for controller design. Since the lump disturbances are estimated and compensated, and a smaller gain will be selected to offset the estimation error instead of the disturbance in SMC, which will reduce the chattering phenomenon of SMC. In [8], a disturbance observer (DOB) was used to estimate the lumped disturbances, and a composite control method combing NTSMC with DOB, for short TSM + DOB method, was proposed for the speed loop of PMSM. In [29], a novel DOB was constructed based on the inverse model of the speed loop of PMSM to estimate the lumped disturbance, and the estimate value was introduced into the subsequent super-twisting sliding mode controller design. The current loops were governed still by two standard PI controllers in [8, 29]. In [30], the mismatched inductance of the PMSM was estimated by an ESO, and the estimate value was then introduced into a robust predictive controller for current control of PMSM. However, the load torque and other parameters of PMSM were considered to be certain and known. In [31], the speed and q-axis current were regulated in one loop, and a speed-current single-loop PMSM drive system was derived. A three-order ESO was designed to estimate the lumped disturbances for feedforward compensation, and a backstepping sliding mode controller was then proposed. Although TSMC method has been used in some of the literatures mentioned above, all of them cannot guarantee that the closed-loop system achieves finite time stability. Due to unknown load and parameter uncertainties, there is mismatched disturbances in PMSM, in which the mismatched disturbance means that the disturbance and the control input are not in the same channel. In [32], a finite time disturbance observer (FTDO) based NTSMC approach, short for “NTSMC-FTDO,” was proposed for system with mismatched disturbance, and the PMSM was used as an example for experimental verification. Although the NTSMC-FTDO method solves the problem of mismatched disturbance, it could be found from the experimental results that there is still room for improvement in steady-state accuracy of speed tracking control of PMSM.

Based on the aforementioned analysis, this paper focuses on the finite-time control for speed tracking of PMSM in the presence of unknown parameters and uncertain parameters and time-varying load torque, and proposes a finite time convergence extend state observer (FTCESO) based NFTSM control method. Firstly, a finite time convergence extend state observer is employed to estimate the lumped disturbances including identification errors of some parameters, unknown load, and external disturbances. Secondly, the field-orientation vector control strategy is adopted, and a novel NFTSM control method is proposed to guarantee the closed loop system in finite time stability. The main contribution of this paper can be summarized as follows:(1)The finite-time stability of the closed-loop system is guaranteed by using FTCESO-based NFTSM controller despite of mismatched uncertainties and disturbances. With the well estimation performance of the FTCESO for disturbances, the chattering phenomenon is weakened, and driven by the NFTSM controller, the high tracking performance of PMSM is achieved.(2)The speed tracking control experiment is carried out on the PMSM experimental platform, in which some motor parameters are unknown. By comparing with the existing method, the experimental results show that the proposed method has better tracking accuracy while ensuring the transient performance.

The organization of this paper is as follows: in Section 2, the mathematical model of PMSM and the control problem formulation are given. The FTCESOs are designed to estimate the total disturbances in Section 3. Section 4 focuses on the NFTSM control design and its stability proof. In Section 5, the simulation and experimental results are presented, followed by conclusion in Section 6.

2. Problem Formulations and Preliminaries

Assume that magnetic circuit is unsaturated, hysteresis and eddy current loss are ignored, and the distribution of the magnetic field is sine space. In d-q coordinates, the model of surface mounted PMSM can be expressed as follows [8]:where is the speed of rotor, and are stator currents in d- and q- axis, respectively, and denote stator voltages in d- and q- axis, respectively, is the moment of inertia, is the viscosity friction coefficient, and are the stator d- and q- axis inductances, respectively, , is the stator resistance, is the number of pole-paris, is the magnetic flux linkage, and , , and denote the perturbations caused by parameter uncertainties and disturbances.

In some cases, due to a long time of application, some parameters would change greatly, or even be forgotten. In this paper, the values of and are considered to be uncertain and the parameters , , and are regarded to be unknown. In addition, the load torque is usually to be unknown. The unknown parameters could be identified offline. Let us put together the terms containing the uncertain and unknown parameters in the three channels of system (1), respectively, denoted by , , and as follows:where , , and are identification errors of , , and , respectively, and and denote the errors between the real value and the nominal value of and , respectively.

In practice, these disturbances , , and are bounded due to physical limitations, and there first order time derivatives are also bounded. So, these disturbances satisfy the following assumption.

Assumption 1. The disturbance is first order differentiable and assume that and are bounded, that is, there exist some positive constants and such that and , .
The main objective of this paper is to design controllers and so that the speed can track the desired speed in finite time in the presence of unknown parameters and time-varying load.
To end this section, a definition and three lemmas which will be used in finite time control and analysis later are as follows:

Lemma 1 (see [33]). If there exists a Lyapunov function such that the following inequality holds.then the system state will converge to the equilibrium in finite time, and the settling time can be given by the following equation:where , , , and is the initial time.

Lemma 2 (see [34]). For the following nonsingular fast terminal sliding mode, when the system state reaches the sliding mode surface , the system state can converge to the origin in a finite time .where , is the sign function, , , , and . The settling time is given by the following equation:where represents the initial value of just after reaching the sliding surface and denotes Gauss’ Hypergeometric function [35].

3. Finite-Time-Convergence Extended State Observers

In order to weaken the influence of the lumped disturbances on the control performance, three FTCESOs are used to estimate and , respectively.

Let , , , , and , then from equation (1), we have the following equation:where , , , , , , , , , and .

The FTCESO can be designed for equation (7) as follows:where is the estimate of , denotes estimation error, , , , , , , , and .

The estimate of disturbance can be obtained as and the estimation error is and .

According to [36], if is known and is chosen, then the estimation errors and will converge to zero in finite time, and the settling time is denoted as . Due to space limitations, the convergence analysis of the ESO (8) and the explicit expression of are omitted here. For detailed, please see [36].

Otherwise, is unknown, following the analysis of [36], it is not difficult to deduce that the estimation errors and will converge to a neighborhood of the origin. The boundary of the neighborhood depends on and , and a large will lead to a small boundary.

4. Nonsingular Fast Terminal Sliding Mode Controller Design

In field-oriented control strategy, the model of PMSM can be divided into three loops, one speed loop and two current loops. It can also be regarded as composed of two subsystems, a second-order subsystem consisting of speed loop and q-axis current loop and a first-order subsystem that is the d-axis current loop. The control structure diagram is shown in Figure 1.

For the second-order subsystem, the errors are defined as follows:where and obtained from equation (8).

From equations (1) and (9), one can get the following equation:

The nonsingular fast terminal sliding mode surface is chosen as follows:

And the controller is designed as follows:where , , , , , and .

It should be pointed out that is the mismatched disturbance which is not in the same channel as the control input into the system. To eliminate the influence of mismatched disturbance on the system, the disturbance estimation is introduced into the sliding mode surface (11), which is inspired by [24]. If the estimation error , according to Lemma 2, when the error states of (10) reach into the surface , and could converge to zero in finite time.

Taking the time derivative of and substituting (10) into it, one yields the following equation:

Substituting equations (12)–(14) into equation (15), one obtains the following equation:

We first consider the case that the upper bound is known, the estimation error is achieved in finite time by using the FTCESOs (8), then the following main result is obtained.

Theorem 1. For the error dynamics (10) with nonsingular fast terminal sliding mode surface (11), the controller (12)–(14) will drive the tracking error to converge to zero in finite time if the estimation errors of disturbances converge to zero in finite time.

Proof. The proof will be divided into two steps, the first step is to prove that the system states do not escape in finite time, and the second step is to prove that the system states will converge to the origin in finite time.(1)Following [24, 37], we define a finite time bounded function as . Taking the time derivative of along with equations (10) and (15), and substituting equations (12)–(16) into it, we can get the following equation:Note that the inequality holds for and , then we have the following equation:where , , , , and .Since the estimation errors and are bounded, and are bounded constants, and it can be concluded from equation (18) that , , , and will not escape in finite time [37].(2)When the disturbance estimation error and converge to zero in a finite time, then equation (16) can be rewritten as follows:Choose Lyapunov function candidate as , the time derivative of along with equation (19) is obtained as follows:where and .Since and contain error term , phase trajectories are discussed in the following two cases.

Case 1. When , one has and . According to Lemma 1, can converge to the sliding surface within finite time , andwhere is the initial value of the Lyapunov function .

Case 2. When , substituting the control law (12)–(14) into (10), yields the following equation:which implies that and for the case that and , respectively. It can be seen that the system states will not always stay on the point ( and ), so it is reasonable to assume that there exists a small positive constant such that for a vicinity of , i.e., satisfies and for and , respectively. Thus, it yields that the crossing of trajectories between two boundaries of is performed in finite time, and the dynamics from the region converge to the boundaries in finite time as well [20, 34]. Therefore, the sliding mode can be reached from anywhere in the phase plane in finite time.
When the error states reach the sliding surface , equation (11) can be written as follows:By Lemma 2, it can be concluded that can converge to the origin in finite time , and is given as follows:where and represents the initial value of the error state at the surface of the sliding mode . The proof is completed.
Theorem 1 establishes under the condition of and . Next, we will discuss the case of and .
As mentioned above, when and (the boundaries of and , respectively), are unknown, the FTCESOs (8) cannot guarantee that the estimation errors and converge to zero in finite time, but converge to the neighborhood of the origin. Rewriting equation (20) along with equation (16) yields the following equation:Since and will be very small by choosing large parameters and in FTCESOs (8), it is not difficult to select a large enough such that .
Then, let ; following the above analysis, it is known that and will not escape in finite time, the point and is not a stable equilibrium, and will converge the boundaries of . It is reasonable to select a large enough such that , then (25) would turn into which implies Theorem 1 still holds.
In the case of , let , one can obtain that,Therefore, bounded stability will be achieved, and will converge to converge to a neighborhood of the origin.

Remark 1. In order to reduce the chattering phenomenon, the signum function used in (14) could be replaced by a continuous function, such as hyperbolic tangent function , and for any and , the following inequality holds [38].where is a constant that satisfies and . Therefore, if a large parameter is chosen, the hyperbolic tangent function is approximately equivalent to the signum function.
At last, let , the d-axis current loop can be rewritten as follows:The controller is designed as followswhere and .
Choosing Lyapunov function , taking its time derivative along with equation (28) and substituting equation (29) into it, it follows.Since is bounded, and it will be small by choosing appropriate parameter . Therefore, it is not difficult to choose a large enough such that . Then, it can be concluded that will converge to zero in finite time by using Lemma 2.

5. Simulation and Experimental Results

In order to illustrate the effectiveness and practicability of the proposed method, the proposed method and NTSMC-FTDO method proposed in [32] are carried out in simulation and experiment.

5.1. PMSM Parameters Identification

In the experimental platform, some parameters of the PMSM are unknown, such as , , and . These parameters are identified by offline methods.

5.1.1. Identification of

The stator windings of the motor in the experiment are star connection. The stator resistance is estimated by an offline experiment. Short-circuit the motor phase B and phase C terminals together, and apply a DC voltage between A and B terminals, the stator resistance could be estimated by the following relational expression.where is the current stable value of the closed loop circuit.

5.1.2. Identification of

Since in surface PMSM, we just identify one of them.

The motor stator is stationary and the d-axis current changes over time until it reaches saturation. It could be found that the rise of the current from zero to steady value is exponential, so we can calculate the d-axis inductor by taking the time for the current to rise. Specifically, recording the time when the current rises from zero to 0.632 times of steady value, that is, , then we can get the following equation:

5.1.3. Identification of

The magnetic flux linkage of rotor is essentially equal to the back electromotive force (EMF) coefficient, but in different units. The relationship between them is as follows:where is the back EMF coefficient, and it could be obtained by the following empirical formula in engineering.where , , and are the rated power, rated frequency, and rated current of the motor, respectively. is the correction factor which is taken as in engineering.

The parameters of the motor are shown in Table 1.

5.2. Simulation Results

The two comparison methods and their design parameters are as follows:(1)The proposed method (NFTSMC-FTCESO).FTCESOs: , , , and .NFTSMC: , , , , , , , , and .(2)NTSMC-FTDO [30].In this method, the controller is designed as follows:And controller is the same as in this paper. The parameters are chosen as: , , , , , , , , , and .

In the simulation, the following time-varying load is considered

Figures 2 and 3 show that the motor tracks a step reference signal and a time-varying signal, respectively, where the step reference speed is changed from 300 to 800 r/min at 0.5 s, and the time-varying signal is as follows: r/min.

It could be found from Figures 1 and 3 that both control methods can track the reference signals well in the presence of uncertain parameters and unknown time-varying load. In contrast, the proposed control method performs better in terms of the disturbance rejection, tracking accuracy, and dynamic adjustment in case of sudden change in reference signal or load, see Figures 2(a) and 3(a), the tracking error is within 2 r/min under the proposed method, but 4 r/min or more under the NTSMC-FTDO method.

In addition, by analyzing the two algorithms, it could be concluded that the influence of the estimation of the mismatched disturbance on the tracking performance is far greater than that of the estimation of the matched disturbances. Specifically, in the proposed method, is introduced into the sliding mode surface to eliminate the mismatched disturbance . While and are introduced into the controllers and for feedforward compensation the matched disturbances and , respectively. Obviously, the estimation errors and could be offset by the two switching terms and , respectively, but eliminating the influence of on tracking error could only depend on the accuracy of the disturbance observer. Therefore, the curves of are given in the simulation results, as well as in the following experimental results. As can be seen from Figures 2(b) and 3(b), both two methods have little difference in the estimation effect of in the simulation, and the results of the proposed method are relatively smooth.

5.3. Experimental Results

The experimental platform is shown in Figure 4, where DS1104 control card of dSPACE is used as the controller, and CP1104 is the interface between DS1104 and relevant devices such as power module, encoder, and load drive unit. In the power module, PS21265-AP IPM made by Mitsubishi Electric Corporation is used. The load torque is supplied by a magnetic powder brake, and the torque is proportional to the reference signal voltage generated by the DS1104 and driven by a load drive unit to drive the magnetic powder brake.

The experiment is carried out in the following four cases:Case 1: Tracking the reference signal 1 under load 1Case 2: Tracking the reference signal 1 under load 2Case 3: Tracking the reference signal 2 under load 1Case 4: Tracking the reference signal 2 under load 2

Where the reference signals and loads are as follows:

Reference signal 1 (step signal):

Reference signal 2 (time-varying signal):

Load 1 (abrupt changing load):

Load 2 (time-varying load):

Same as simulation, the two methods, the proposed control method, and the NTSMC-FTDO method [32] are tested on the experimental platform and the experimental results are shown in Figures 58, in which the subfigures (a) show the speed tracking and tracking errors and subfigures (b) present the estimations of mismatched disturbance in the four cases, respectively.

It can be found that the proposed method has better performance on speed tracking and disturbance rejection than that of the NTSMC-FTDO method in all the four cases, see the speed tracking in subfigure (a) of Figures 58. In detail, from Figure 5(a), the speed tracking error is within 15 r/min under the proposed method while 40 r/min under the NTSMC-FTDO method of [32] in case 1. And the proposed method also has better transient performance than that of NTSMC-FTDO method. In case 2, when the load is time-varying, the tracking error under the proposed method is within 10 r/min, while 20 r/min under the NTSMC-FTDO method at lower speed, see Figure 6(a). When the speed goes up to 500 r/min, the tracking errors of both methods increase, but the performance of the proposed method is relatively better, see Figure 5(a). When the reference is a time-varying signal, the comparison of the two methods is similar to the case of step signal, see Figure 6(a).

Moreover, it could be found that the tracking performance of the proposed method in tracking time-varying signal is better than that in tracking step signal, but the NTSMC-FTDO method is different, see Figures 7(a) and 8(a). A potential reason is that the estimation of the lumped disturbance could affect the tracking error. The estimation accuracy of the FTCESO employed in the proposed method is better than that of the other, see Figures 7(b) and 8(b). In fact, the performance of disturbance estimation and tracking are mutually influenced, since the tracking performance also affects the disturbance estimation through the estimate of the states.

6. Conclusion

The speed tracking problem of PMSM with unknown parameters and time-varying load is investigated in this paper, and a FTCESO-based-NFTSMC method is proposed to improve the tracking performance of the PMSM against the matched and mismatched uncertainties and disturbances. The lumped disturbances are well estimated by using FTCESOs and then compensated by feedforward. Finite time stability could be achieved when the upper bounds of the derivatives of the lumped disturbances are known, and the speed tracking error could converge to a neighborhood of the zero in finite time when the bounds are unknown. Finally, simulation and experiment are carried out to illustrate the effectiveness of the proposed method, and the simulation and experimental results show that the proposed method has high tracking accuracy, fast convergence speed, and strong robustness.

Data Availability

The data used to support the findings of this study are included within the article.

Conflicts of Interest

The authors declare that there are no conflicts of interest regarding the publication of this paper.

Acknowledgments

This work was supported in part by the Science and Technology Project of Hebei Education Department under Grants nos. ZD2021102 and BJ2019209, in part by the Science and Technology Innovation Team Training Project of Tangshan under Grant no. 21130205D, in part by the Tangshan Talent Funding Project under Grant no. A202203031, and in part by the Provincial Key Laboratory Performance Subsidy Project under Grant no. 22567612H.