Table of Contents Author Guidelines Submit a Manuscript
Shock and Vibration
Volume 2016, Article ID 4390185, 9 pages
http://dx.doi.org/10.1155/2016/4390185
Research Article

Effects of Machine Tool Spindle Decay on the Stability Lobe Diagram: An Analytical-Experimental Study

Department of Aerospace Engineering, Ryerson University, 350 Victoria Street, Toronto, ON, Canada M5B 2K3

Received 3 July 2015; Revised 4 October 2015; Accepted 21 October 2015

Academic Editor: Evgeny Petrov

Copyright © 2016 Omar Gaber and Seyed M. Hashemi. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Linked References

  1. F. W. Taylor, On the Art of Cutting Metal, vol. 28 of Transactions of the ASME, 1907.
  2. T. L. Schmitz and K. S. Smith, Machining Dynamics, Springer, 2009.
  3. Y. Altintas and E. Budak, “Analytical prediction of stability lobes in milling,” CIRP Annals—Manufacturing Technology, vol. 44, no. 1, pp. 357–362, 1995. View at Publisher · View at Google Scholar · View at Scopus
  4. Y. Altintas and M. Weck, “Chatter stability of metal cutting and grinding,” CIRP Annals—Manufacturing Technology, vol. 53, no. 2, pp. 619–642, 2004. View at Publisher · View at Google Scholar · View at Scopus
  5. P. Palpandian, R. V. Prabhu, and S. Satish Babu, “Stability lobe diagram for high speed machining processes: comparison of experimental and analytical methods—a review,” International Journal of Innovative Research in Science, Engineering and Technology, vol. 2, no. 3, pp. 747–752, 2013. View at Google Scholar
  6. A. Tang and Z. Liu, “Three dimensional stability lobe and maximum material removal rate in end milling of thin walled plate,” International Journal of Advanced Manufacturing Technology, vol. 43, no. 1-2, pp. 33–39, 2009. View at Publisher · View at Google Scholar · View at Scopus
  7. V. Thevenot, L. Arnaud, G. Dessein, and G. Cazenave-Larroche, “Integration of dynamic behaviour variations in the stability lobes method: 3D lobes construction and application to thin-walled structure milling,” The International Journal of Advanced Manufacturing Technology, vol. 27, no. 7-8, pp. 638–644, 2006. View at Publisher · View at Google Scholar · View at Scopus
  8. A. Ertürk, H. N. Özgüven, and E. Budak, “Analytical modeling of spindle-tool dynamics on machine tools using Timoshenko beam model and receptance coupling for the prediction of tool point FRF,” International Journal of Machine Tools & Manufacture, vol. 46, no. 15, pp. 1901–1912, 2006. View at Publisher · View at Google Scholar · View at Scopus
  9. Y. Cao and Y. Altintas, “Modeling of spindle-bearing and machine tool systems for virtual simulation of milling operations,” International Journal of Machine Tools & Manufacture, vol. 47, no. 9, pp. 1342–1350, 2007. View at Publisher · View at Google Scholar · View at Scopus
  10. U. Bravo, O. Altuzarra, L. N. L. De Lacalle, J. A. Sánchez, and F. J. Campa, “Stability limits of milling considering the flexibility of the workpiece and the machine,” International Journal of Machine Tools and Manufacture, vol. 45, no. 15, pp. 1669–1680, 2005. View at Publisher · View at Google Scholar · View at Scopus
  11. J. R. Banerjee and H. Su, “Development of a dynamic stiffness matrix for free vibration analysis of spinning beams,” Computers and Structures, vol. 82, no. 23–26, pp. 2189–2197, 2004. View at Publisher · View at Google Scholar · View at Scopus
  12. O. Gaber and S. M. Hashemi, “On the free vibration modeling of spindle systems: a calibrated dynamic stiffness matrix,” Shock and Vibration, vol. 2014, Article ID 787518, 10 pages, 2014. View at Publisher · View at Google Scholar · View at Scopus
  13. OKADA VM500 FANUC 6MB, Maintenance Manual.
  14. H. Sambandamurthy, Numerical and experimental modal analysis of machine tool spindle systems [M.S. thesis], Department of Aerospace Engineering, Ryerson University, Toronto, Canada, 2014.
  15. S. M. Hashemi, Free vibrational analysis of rotating beam-like structures: a dynamic finite element approach [Ph.D. thesis], Department of Mechanical Engineering, Laval University, Québec, Canada, 1998.
  16. T. H. Richards and Y. T. Leung, “An accurate method in structural vibration analysis,” Journal of Sound & Vibration, vol. 55, no. 3, pp. 363–376, 1977. View at Publisher · View at Google Scholar · View at Scopus
  17. O. Gaber and S. M. Hashemi, “Prediction of updated cutting parameters for a spindle subjected to bearing wear: a free vibration-based approach,” Advanced Materials Research, vol. 816-817, pp. 119–123, 2013. View at Publisher · View at Google Scholar · View at Scopus
  18. Y. Altintas, Manufacturing Automation: Metal Cutting Mechanics, Machine Tool Vibrations, and CNC Design, Cambridge University Press, Cambridge, UK, 2nd edition, 2012.