This paper is consisted in the synthesis of platinum-based electrocatalysts supported on carbon (Vulcan XC-72) and investigation of the addition of gallium in their physicochemical and electrochemical properties toward ethanol oxidation reaction (EOR). PtGa/C electrocatalysts were prepared through thermal decomposition of polymeric precursor method at a temperature of 350°C. Six different compositions were homemade: Pt50Ga50/C, Pt60Ga40/C, Pt70Ga30/C, Pt80Ga20/C, Pt90Ga10/C, and Pt100/C. These electrocatalysts were electrochemically characterized by cyclic voltammetry (CV), chronoamperometry (CA), chronopotentiometry (CP), and electrochemical impedance spectroscopy (EIS) in the presence and absence of ethanol 1.0 mol L−1. Thermogravimetric analysis (TGA), energy dispersive X-ray spectroscopy (EDX), X-ray diffraction (XRD), and transmission electron microscopy (TEM) were also carried out for a physicochemical characterization of those materials. XRD results showed the main peaks of face-centered cubic Pt. The particle sizes obtained from XRD and TEM analysis range from 7.2 nm to 12.9 nm. The CV results indicate behavior typical of Pt-based electrocatalysts in acid medium. The CV, EIS, and CA data reveal that the addition of up to 31% of gallium to the Pt highly improves catalytic activity on EOR response when compared to Pt100/C.

1. Introduction

A lot of the environmental damage caused by human action is related to the use of fossil fuels combined with inefficient energy converters. In this scenario, due to the growing concerns on climate change issues, the fuel cell technology is a promising energy source for transportation, stationary, and portable applications [1], especially the proton exchange membrane fuel cell (PEMFC), due to its low temperature operation, high density power, easy scale-up, and low pollutant emission [2].

Throughout the development of PEMFCs, low molecular weight alcohols, particularly methanol and ethanol, have also been tested as alternative fuel due to their liquid state (at room temperature) that allows easy handling, high mass density energy, and the fact that they can be directly injected into the cell [3]. In Brazil, the well-established bioethanol production industry makes the direct alcohol fuel cells (DAFCs), especially the direct ethanol fuel cells (DEFCs), a very promising power source [46]. The complete electrochemical oxidation of ethanol can yield 12e- for energy conversion, according to reaction (1). However, the C-C bound cleavage is very difficult to perform at low temperature, and main reaction products are acetaldehyde and acetic acid in acid medium or acetate in alkali medium [7].

The Pt-based electrocatalysts are the best material known so far, able to promote the dissociative adsorption of small organics molecules, such as methanol, ethanol, and glycerol [8]. Nevertheless, the difficulty to break C-C bond provides two-carbon intermediates during the ethanol oxidation reaction (EOR) on Pt-based materials. Furthermore, problems such as anodic poisoning due to a strong adsorption of CO and CHx species and electrocatalyst degradation lead to an efficiency loss of the cell [9, 10]. Thus, new materials, for example, Pt-Sn [11], Pt-Ni [11], Pt-Rh [12], Pt-Ru [13], Pt-Ir [14], and Pt-Co [14] binary alloys and different ternary alloys [11, 1518], have been studied to enhance CO tolerance and promote CO2 formation.

The presence of different metals in Pt structure, even if in low quantity, might supply the active sites of Pt with oxygen in alcohol electrochemical oxidation reactions due to oxygenated species generated, avoiding the poisoning of Pt sites by CO, increasing the electrocatalytic activity [18]; this behavior is reported in Pt-Ru and Pt-Sn electrocatalysts, due to CO adsorption energy decrease and bifunctional effect [19]. Moreover, according to Pearson’s acid-base theory [20], Pt is considered a soft acid and the carbonyl group is a soft base, so there is a strong interaction between them. The presence of other metals in oxygenated form could promote less CO adsorption, according to its oxidation state.

Recently, gallium and its alloys have attracted considerable interest as electrode materials because of their low toxicity and melting point (29.8°C) [21, 22]. Metallic gallium can be easily incorporated into microscale channels [23].

Gallium is a metallic element in Group 13 of the periodic table. Solid gallium has an orthorhombic crystal structure and displays a conchoidal fracture similar to glass. Gallium has the oxidation states of +1 and +3 valences. The element rapidly dissolves in either aqua regia or concentrated sodium hydroxide in an aqueous medium. The element is suited to readily form alloys (e.g., eutectic alloys) with most metals in conjunction with being a component in low-melting alloys [24]. It is well known that metallic gallium is in self-passivation by an ultrathin gallium oxide layer upon exposure to air, behavior similar to aluminum [22].

The paper proposed by Hogarth and Ralph [25] reported that the PtGa/C electrocatalyst showed a promotional effect toward methanol oxidation reaction in acid electrolyte, reducing the alcohol oxidation potential when compared Pt, PtOs, PtPd, PtIr, PtW, and PtRh. Kumar et al. [26] recently found that the PtGa/graphene showed better activity for methanol oxidation reaction and oxygen oxidation reaction than a commercial Pt/C catalyst. PtGa alloy decreased the CO electrooxidation potential in 0.2 V versus ERH compared to pure platinum. Despite the indications of good catalytic activity of PtGa in methanol electrooxidation, very scarce information is found for renewable alcohol such as ethanol, and no more references about PtGa/C materials for electrocatalysis were found in the pertinent literature. Thus, this paper reports a systematic physicochemical and electrochemical investigation of binaries PtGa/C electrocatalysts toward ethanol oxidation reaction. The results show that the addition of Ga in the Pt-based electrocatalysts improves EOR when compared to a pure Pt/C electrocatalyst.

2. Experimental Section

The first procedure was the acid treatment of carbon Vulcan XC72 (Carbot), consisting of washing 2 g in boiling water at 100°C for 30 minutes and then washing it again with water at room temperature. After this stage, the water was withdrawn and the carbon was placed in a warm H2SO4 solution (Sigma-Aldrich) 1.0 mol L−1 for 30 minutes. After performing the functionalization step (previous step) with sulfuric acid, the carbon was dried at 100°C and annealed at 400°C for 1 hour in air atmosphere. Both procedures were performed in oven QUIMIS Q318M model.

PtGa/C electrocatalysts supported on Vulcan carbon XC-72 were prepared through thermal decomposition of polymeric precursors method [15, 17, 2729]. This method consists on the synthesis of resins from metal precursors (metal salt) and citric acid (Merck) in a mixture with ethylene glycol (Merck), at a molar ratio of 1 : 4 : 16, respectively. After the dissolution of citric acid in ethylene glycol (at 60–65°C), the metal precursor (H2PtCl6, Ga(NO3)3, Sigma-Aldrich) dissolved previously in alcohol (0.05 mol L−1) and isopropanol (Merck) for platinum and ethanol (Sigma-Aldrich) for Gallium, was slowly added. After total dissolution of the metal precursor, the temperature of mixture was increased to 85–90°C and kept under stirring for 1-2 h for the esterification step. Finally, the metal concentration for each resin was determined using inductively coupled plasma (ICP-OES model optima 7300 V), which were Pt = 5512 mg L−1 and Ga = 7311 mol L−1.

PtGa/C electrocatalysts consisting of 40 wt.% metal and 60 wt.% carbon were prepared by mixing the appropriate amounts of each metal resin together. Then, the electrocatalysts were dispersed in 1 mL ethanol (Sigma-Aldrich) for 20 minutes, in ultrasonic bath (Thornton T14 model). The solvent was evaporated in an oven at 80°C and then annealed at 350°C for 3 hours in oven (Model QUIMIS Q318M model). Six PtGa/C electrocatalysts were prepared, with the following nominal compositions: Pt50Ga50/C, Pt60Ga40/C, Pt70Ga30/C, Pt80Ga20/C, Pt90Ga10/C, and Pt100/C.

The physicochemical characterization of the material was carried out by transmission electronic microscopy (TEM) on a JEOL/JEM-1400 microscope operating at 200 kV. Scanning electronic microscopy coupled with energy dispersive X-ray spectroscopy (SEM-EDX) was performed on a Carl Zeiss microscope EVO10 model. Thermogravimetric analysis (TGA) using a TA instrument SDT Q600 model V20.9 build 2.0, in dry air, at a heating rate of 5°C/minute from 25 to 550°C was accomplished for the resins and carbon. Two isotherms at 70 and 350°C were applied for the precursor catalyst solution, for 10 minutes and 180 minutes, respectively. For the X-ray diffraction (XRD) analysis was performed on a Bruker D8 advance using CuKα radiation (λ = 1.5406 Angstrom). The following parameters were kept constant throughout the tests: = 10° to 90°, step = 0.01°. Average crystallite size, , was estimated by means of the Scherrer equation [30], where is the radiation wavelength, is the reflection width at half-maximum intensity (FWHM), andθ is the angle at the maximum intensity:

2.1. Electrochemical Investigations

All the solutions employed in this paper were prepared with 18 MΩ cm water produced and purified in a Reverse Osmosis System (Puritech model RO 300). Electrochemical studies were conducted by using 0.5 mol L−1 H2SO4 (Sigma-Aldrich) as supporting electrolyte. The electrochemical experiments were carried out in a one-compartment cell with a main body of 50 cm3. The working electrode was prepared with an ink consisting of 5 mg of the catalyst, 25 μL Nafion® (Sigma-Aldrich), and 475 μL ethanol. The solution was then placed in an ultrasonic bath for 20 minutes, followed by deposition of 100 μL from a micropipette onto a graphite carbon substrate with 0.16 cm2 of geometric area freshly polished with alumina (0.3 µm) and dried in an oven at 60°C for 20 minutes. The graphite carbon electrode was used as a counterelectrode and a Reversible Hydrogen Electrode (RHE) was used as a reference electrode, which was positioned close to the working electrode. The electrochemical activity of the electrocatalysts was assessed by cyclic voltammetry (CV) in acid medium, from 0.05 to 1.2 V versus RHE, at scan rate of 50 mV s−1, in the presence and absence of ethanol (Sigma-Aldrich) 1.0 mol L−1. Freshly prepared working electrodes were submitted to 50 cycles of CV to promote a deep activation of the electrocatalysts; this procedure furnished a steady-state condition for voltammetric curves.

The chronoamperometry (CA), in the presence of ethanol (Sigma-Aldrich) 1.0 mol L−1, was measured at 400 mV versus RHE for 2 hours. Current densities of 3.0 mA cm−2 were applied for 15 hours at chronopotentiometry experimental (CP). The electrochemical impedance spectroscopy (EIS) was carried out in ethanol 1.0 mol L−1 at 0.4 V on a frequency range of 100 kHz to 5 mHz in the single sine mode with an amplitude of 5 mV p/p. The electrochemical experiments were performed using an AUTOLAB potentiostat/galvanostat 302N model.

3. Results and Discussion

3.1. Physicochemical Characterizations

Thermogravimetric analysis of the resin helped in monitoring the setting of a temperature range for the catalyst calcination (between 350 and 550°C), in which large variation in the mass of resin is not observed and all organic compounds had been decomposed. The representative TGA and DTA curves obtained for platinum and gallium resins are presented in Figures 1(a) and 1(b), respectively. With this technique, one can follow the weight loss and temperature difference of the resin as a function of the temperature. The results show that there is huge weight reduction at ca. 70°C, with total weight loss of 60% for platinum and 39% for gallium resin, associated mainly with the evaporation of the solvent, isopropanol, and ethylene glycol. Moreover, there are two other weight loss processes: one set at ca. 125°C and the second located at ca. 245°C, which continues until ca. 350°C. These processes are associated with the thermal decomposition of the polymeric resin. Thereafter, the weight remains practically constant that suggests that all the organic compounds have been removed and the residual material has a stable and fixed composition.

The representative TGA and DTA curves obtained for carbon Vulcan XC-72 after acid treatment are presented in Figure 2(a). The carbon Vulcan XC-72 TGA curve displays insignificant weight loss during the heating process until 350°C, with the 7% weight loss until 45°C possibly being related to humidity loss in an endothermic process and the 2% weight loss from 45 to 350°C, in an exothermic process, possibly attaching to combustion of the carbon itself or the residual sulfur composts of the acid treatment. Moreover, to ensure the electrocatalyst composition, a TGA analysis of precursor solution of the Pt91Ga9/C electrocatalyst was performed as described in Experimental Section and its results are shown in Figure 2(b). As observed for the TGA of the resins, the precursor solution of the catalyst Pt91Ga9/C electrocatalyst also showed an endothermic process below 70°C, indicating evaporation of the solvents, ethanol and isopropanol, representing a loss of 70% weight. The same weight loss behavior (59.91%) was observed by [27] in a TGA analysis of a precursor solution of a quaternary Pt60Sn10Ni10Ir20 electrocatalyst supported on Vulcan XC-72 carbon conducted under similar conditions. After the isotherm at 70°C it is possible to observe a continuous weight loss (29%) which refers to the combustion of organic compounds that compose the resin as seen in the TGA of the resins. As expected, after the isotherm being at 350°C for three hours, there was no weight loss or variation of heat flow indicating that the electrocatalyst has a fixed and stable composition after calcination, as observed before.

Nominal and experimental compositions of all electrocatalysts are very close to each other according to energy dispersive X-ray spectroscopy (EDX) in Table 1, the exception being Pt60Ga40/C electrocatalyst, that showed distinct nominal composition from experimental Pt69Ga31/C. It is observed that all electrocatalysts have a significant amount of oxygen (from 3.4 to 10.3%), which can be related to the formation of metal oxides (PtOx and/or Ga2O3). The oxygenated groups resulted from the combustion of the precursor resins in air atmosphere.

Figure 3 shows the X-ray diffraction pattern of the PtGa/C electrocatalysts, in which vertical lines mark the diffraction peaks from the standard (PDF-01-087-0646) [31]. The electrocatalysts exhibit peaks at diffraction angles on values 2θ = 39.8°; 46.2°; 67.5°; 81.4°; and 85.7° concerning the respective diffraction planes (111), (200), (220), (311), and (222) of platinum with face-centered cubic structure (FCC). Despite having a significant amount of oxygen in the composition of the electrocatalysts, crystalline formation of the platinum or gallium oxides was not identified; however this hypothesis cannot be dismissed because the oxides might be present in amorphous form, since the gallium oxide has well defined structure upon heating above 500°C [32] and platinum oxides are well formed at 900°C [33].

The lattice parameters were obtained using Bragg’s law and the average crystallite sizes for different crystallographic planes were estimated through Scherrer equation [30]. The results are shown in Table 2.

It is observed that all electrocatalysts have smaller lattice parameters than the platinum catalyst ( Å), indicating contraction of the crystal lattice, probably due to the incorporation of gallium in the structure of platinum, since the lattice parameter decreases from 3.922 to 3.906 Å as the experimental amount of gallium increases up to 31%. The addition of metal with atomic radius smaller than that of platinum to its cubic structure, as Ni, Ru, Ir, or Rh, with atomic radius of 124, 134, 135, and 134.5 pm, respectively, promotes a decrease in the lattice parameters indicating a contraction of the crystal lattice of platinum and, consequently, a displacement of the peaks to higher values, as observed in some studies reported in literature [15, 29, 34, 35].

The insertion of a metal in the other metal structure can form a substitutional or interstitial solid solution [36]. The face-centered cubic structure of Pt has two interstitial sites: one octahedral and the other tetrahedral. The relation between the radius of the octahedral () and tetrahedral () sites with atomic radius of the crystal lattice (R) is given by and , respectively. Considering the cubic structure of Pt and a metallic platinum radius of 139 pm, the radii of the octahedral and tetrahedral sites are 57 pm and 31 pm, which are smaller than metallic gallium radius (122 pm) [37]. Therefore, the formation of an interstitial solid solution does not occur. Although electroaffinity difference between theses metals (2.13 eV for Pt and 0.43 eV for Ga) and the difference between the structures (FCC for Pt and orthorhombic for Ga) can lead to formation of a new phase, the difference of 8% between the atomic radii (Pt, 139 pm, and Ga, 122 pm) and the same valence state of these metals does not rule out the formation of substitutional solid solution.

Average crystallite size ranging from 7.2 to 12.9 nm was observed for all the electrocatalysts, which matches the amounts presented for electrocatalysts synthesized from thermal decomposition of the polymeric precursor method [15, 19, 28, 29]. However, one observed that a few grew the crystallite size for the (111) diffraction plane, for all the electrocatalysts, except Pt54Ga46/C, which showed higher crystallite size value in the (222) diffraction plane. All electrocatalysts containing gallium showed smaller crystallite size than Pt100/C; therefore gallium addition causes crystallite size reduction and a substantially radial growth in relation to different planes. The electrooxidation of alcohols is influenced by the orientation of crystal plane of the platinum catalyst, since the reaction of platinum single crystals involves different steps of adsorption, resulting from interactions of adsorbed species with the metal surface direction. In a theoretical study of DFT, Wang and Liu [38] explained the location of the transition state for most surface reactions during the EOR on different surfaces of platinum planes, (111), (211), and (100). These results suggest that the Pt (100) is the best surface to completely oxidize ethanol in CO2 at low coverage; the other two planes are blocked from poisoning of intermediates which are difficult to decompose: acetate in the Pt (111) and CHCO in Pt (211). Acetaldehyde is the main product in the (111) formed in one concerted step of dehydrogenation of ethanol, while acetic acid is prevalent only in oxidative conditions such as presence of OH groups at high potential (>0.8 V). In this context, it is expected that acetaldehyde is the major product of ethanol oxidation in PtGa/C electrocatalysts, since they have slight increase toward the (111) plane, except for Pt54Ga46/C, which has radial growth. As the gallium content increases in the electrocatalyst, particle size in the (111) plane decreases. Therefore, the PtGa/C electrocatalyst may be more selective for the formation of more oxidized species such as acetic acid and CO2 compared with Pt100/C. According to Kumar et al. [26] the addition of gallium may modify the center of the d-band of the Pt metal. The d-band center shifts up to the Fermi level as compared to the parent metals via combination with a second metal over layering the Pt surface, resulting in an increase in the absorbate binding energy and thus promoting the performance of intermetallic for the CO oxidation.

The TEM images and the particle size distribution of PtGa/C electrocatalysts prepared by thermal decomposition of polymeric precursors supported on carbon Vulcan XC-72 are shown in Figure 4. All the electrocatalysts show heterogeneous dispersion of carbon support, a characteristic associated with the synthesis method [39]; an approximate circular shape and the particle size distribution show that as the quantity of gallium in the electrocatalyst increases there is less asymmetrical distribution of the population sizes, with average values between 7.3 and 18.9 nm. These values are higher than the values obtained from XRD (7.2 to 12.9 nm) and indicate the formation of small nanoparticle clusters.

3.2. Electrochemical Characterizations

Figure 5 shows the cyclic voltammograms (CV) obtained for Vulcan carbon/C (Figure 5(a)), Ga/C (Figure 5(b)), and different PtGa/C electrocatalysts in acid medium 0.5 mol L−1 H2SO4 (Figure 5(c)). As can be observed the Vulcan carbon/C electrode presents a behavior characteristic of carbon electrode. In the case of the Ga/C it is possible to observe a decrease in the value of the anodic and cathodic current in relation to the Vulcan carbon/C electrode; this suggests an inhibition of the electrode surface. On the other hand, a broadening of the anodic and cathodic peaks of the Ga/C electrode is visible, which may be related to redox transitions of gallium oxide. Further evidence is the emergence of a cathodic charge within potential region 0.0–0.2 V versus RHE, which also suggests a reduction of gallium oxide, perhaps from Ga3+ to Ga0.

Higher current densities for all compositions of PtGa/C electrocatalysts are observed compared to the pure platinum catalyst supported on carbon, except for the binary Pt54Ga46/C electrocatalyst, which has lower current density in hydrogen desorption region (0.05 to 0.35 V versus RHE). It is also visible that this region is distorted for all the electrocatalysts in comparison to pure platinum, which is related to the carbon support in the case of Pt100/C electrocatalyst and gallium and their oxides in the catalytic surface to the PtGa/C electrocatalyst. The electrocatalysts with highest experimental load of gallium, namely, the Pt54Ga46/C and the Pt69Ga31/C, showed the peak hydrogen desorption even less defined than the electrocatalysts with less gallium (e.g., Pt75Ga25/C, Pt83Ga17/C, and Pt91Ga9/C).

Due to the presence of gallium, oxides, and carbon on the catalyst surface, calculating the electrochemical active surface area (EASA) is a difficult task. However, it was estimated for each electrocatalyst by integrating the hydrogen desorption region (positive current) of the respective voltammograms in an acid medium in the range potential from 0.05 to 0.35 V versus RHE, obtaining the charge density into the process considering that 0.21 mC cm−2 represents the charge required to oxidize a monolayer of hydrogen on bright Pt [40] as presented in Table 3. The contribution of capacitive current due to the double layer capacitance does not have to be subtracted because it is not possible to make such subtraction without making a big mistake. The addition of up to 25% of gallium in the PtGa/C electrocatalyst increases the EASA from 11.4 to 33.4 m2; however, for a higher gallium loading there is a continuous decrease of the EASA, 33.4 to 13.5 m2, as observed for Pt54Ga46/C electrocatalyst. Therefore, the optimal composition for the PtGa/C electrocatalyst is placed between 9% and 31% of gallium loading.

To investigate the electrocatalyst stability, test with 1000 cycles’ voltammetry was conducted for all electrocatalysts; Figure 6 shows the representative behavior observed for the PtGa/C electrocatalysts. The results indicate that after 1000 cycles the electrocatalyst presents a slight decrease in both anodic and cathodic charge for all the electrocatalysts investigated. However, one made ICP-OES analysis of the supporting electrolyte after CV (1000 cycles), and the results showed few amount of metals (Pt and Ga) in the solution. This behavior indicates the higher electrocatalyst stability. Although there is dissolving, this is natural because it is catalytic material and degradation will occur as it is used, as is well known in the literature about the instability of Pt-based catalysts [15, 28]. The metal concentrations obtained in this investigation are presented in Table 3.

The CV curves of the PtGa/C electrocatalysts obtained in 1.0 mol L−1 of ethanol in supporting electrolyte (0.5 mol L−1 H2SO4) are shown in Figures 7(a) and 7(b). The current density values in the hydrogen desorption region are smaller compared to the CV curves of Figure 5, which could be associated with adsorption of ethanol molecules on platinum sites. The CV in ethanol is divided as follows: in the positive-going scan (Figure 7(a)), the Pt91Ga9/C and Pt83Ga17/C electrocatalysts show three peaks (1, 2, and 3), Pt69Ga31/C and Pt75Ga25/C have two peaks (2 and 3), Pt54Ga46/C and Pt100/C have only one peak (). In the negative-going scan (Figure 7(b)), all electrocatalysts exhibit two peaks (1′ and 2′).

These peaks could be interpreted as the oxidation of different organic species adsorbed on the catalyst surface. According to studies of Wang and coworkers [41], the initial oxidation of ethanol to acetaldehyde at low potential (<0.4 V versus RHE) is often difficult due to blockage of the catalyst with CO and adsorbed carbonaceous compounds. In Figure 7(a) the Pt91Ga9/C and Pt83Ga17/C electrocatalysts are the ones to present well defined peaks in this region as well as earlier onset potential for EOR; other electrocatalysts show a linear current increase. In peaks 2 and 3, in Figure 7(a), current density increases considerably in the PtGa/C electrocatalysts compared to the pure Pt/C electrocatalyst, which may be related to the continued oxidation of ethanol to acetaldehyde and acetic acid formation at higher potentials, according to the following reaction:

In the negative-going scan (Figure 7(b)) one can also observe that the PtGa/C electrocatalysts promote the oxidation of compounds adsorbed on the surface of the electrocatalyst and that there is presence of two resolved peaks (1′ and 2′). According to studies of Wang and coworkers [41], products as methane, ethane, acetic acid, ethyl acetate, or even acetaldehyde were identified with platinum electrocatalyst supported on carbon in similar reaction conditions through mass spectroscopy experiments.

After the voltammetric analysis in the presence of alcohol, the PtGa/C electrocatalysts were submitted to experiments at fixed potential of 0.4 V versus RHE for two hours (chronoamperometry, CA). The results of chronoamperometry are shown in Figure 8. It is observed that the addition of any amount of gallium to the platinum electrocatalyst promotes an increase of the ethanol oxidation current. In the initial minutes of analysis, there is an abrupt current value decline due to the charging of the catalytic surface and a slight decrease of the current value is observed as a function of time, which is associated with inactivation of electrocatalytic sites due to irreversible desorption of intermediates (CO, CHx, and CH3CHO) [15, 19]; thus a good electrocatalyst will be the one with higher removal ability of these adsorbed species.

Pt83Ga17/C and Pt75Ga25/C have the best results for EOR because they have higher and more stable current over time, while Pt91Ga9/C and Pt54Ga46/C have intermediate values and Pt69Ga31/C suffered abrupt decline in current during the analysis, indicating instability. One proposed explanation for this observation is that no significant amount of inclusion of gallium in the platinum structure, in the case of Pt91Ga9/C, and the addition above 25% of gallium might increase the formation of gallium oxides that maybe block the platinum surface.

To investigate the electrocatalyst stability, one also made ICP-OES analysis of the supporting electrolyte after CA, and the results showed that the amount of metals (Pt and Ga) in the solution was below limit of detection (LOD) and/or limit of quantification (LOQ), that is, LD Ga = 4.54 µg/L and Pt = 20.6 µg/L; LOQ Ga = 45.4 µg/L and Pt = 206.4 µg/L, with exception of the Pt54Ga46/C electrocatalyst that showed Ga concentration equal to 84.8 µg/L.

Chronopotentiometric curves (CP) are shown in Figure 9; the purpose of this experiment was to evaluate the stability of the electrocatalysts after the application of current density of 3.0 mA cm−2 for 15 hours. In the first hours of the experiment, the ethanol oxidation potential increases as the poisoning of catalytic sites occurs with CO and adsorbed intermediates, indicating that most stable catalysts have the lowest potential changes. The difference in values between initial and final potential is shown in Table 4. PtGa/C electrocatalysts have lowest potential changes during the CP experiment compared to the Pt100/C, indicating that the addition of gallium increases stability of the catalysts, except for Pt75Ga25/C which increased the potential and presented oscillatory behavior. The oscillatory behavior of the potential in CP on electrooxidation of small organic molecules such as methanol, ethanol, and formic acid on platinum catalysts is common and has already elucidated mechanism [42]. Platinum surface is poisoned by adsorbed CO in ethanol oxidation. In order to maintain the current, the potential increases to a point where the surface is completely renewed and the oscillatory behavior restarts. Higher oscillation amplitudes are related to low electrocatalytic activity for the electrooxidation of CO adsorbed. When catalysts have oscillatory behavior, the increase in potential can cause material degradation, metal dissolution, and carbon support corrosion [42]. Oscillation of potential of Pt100/C indicates an increase in CO concentration after 11 hours of experiment leading to poor electrocatalytic activity, while the Pt75Ga25/C showed a higher frequency of the oscillations after 12 hours and instability with abrupt increase in potential.

The Nyquist plots and the Bode plots of EIS for PtGa/C electrocatalysts are depicted in Figure 10. The EIS data suggest that EOR shows different impedance behavior depending on the electrocatalyst composition. The size of the EIS arc and its slope yields information about the charge-transfer resistance of the reaction that takes place in the electrocatalyst. In Figure 10(a), the EIS at 0.4 V versus RHE exhibits large arcs for Pt54Ga46/C and Pt69Ga31/C electrocatalyst in comparison with the Pt100/C, Pt91Ga9/C, Pt83Ga17/C, and Pt75Ga25/C electrocatalysts, revealing a slower rate for ethanol oxidation reaction [43]. The highest ethanol charge-transfer resistance observed indicates that the electrocatalyst surface might be blocked by adsorbed ethanol species from C-C rupture and/or from ethanol dehydrogenation [44]. Regarding Pt100/C, Pt91Ga9/C, Pt83Ga17/C, and Pt75Ga25/C electrocatalysts, it can be noted that the Pt83Ga17/C and Pt75Ga25/C electrocatalysts exhibit larger arc than Pt100/C and Pt91Ga9/C electrocatalysts. However, the slope for Pt91Ga9/C and Pt100/C arcs is slightly greater than the slope for Pt83Ga17/C and Pt75Ga25/C electrocatalysts. This analysis suggests that Pt91Ga9/C and Pt100/C electrocatalysts show slower rate for EOR than Pt83Ga17/C and Pt75Ga25/C electrocatalysts. The equivalent circuit suggests a system that consists of electrode coated by two superimposed porous layers [45]. The EIS behavior of PtGa/C in presence of ethanol 1.0 mol L−1 is consistent with a carbon porous electrode already reported in the literature [46, 47].

[1(2[11])] was simulated to estimate the electrical properties of PtGa/C electrocatalysts, the 1 resistance is related to the solution resistance regarding the pore distribution, 2 is the charge-transfer resistance inside the porous electrode, and, finally, 1 and 1 are a constant phase element, which is related to the pore size distribution, and a Warburg impedance due to the ethanol diffusion process, respectively. The fitted charge-transfer resistance (see Table 5) agrees with chronoamperometry data, which indicates that the Pt83Ga17/C (1101 Ω) and Pt75Ga25/C (1056 Ω) are better PtGa/C electrocatalysts for EOR.

4. Conclusion

The TGA analysis helped to set the calcination temperature of the electrocatalysts and the EDX data showed good relationship between the nominal and the experimental composition for all electrocatalysts except for the Pt69Ga31/C, which has lost gallium during calcination. TEM images and XRD data showed that the particle sizes of electrocatalysts were ranging from 7.2 to 12.9 nm. The XRD results showed that the Pt was obtained with face-centered cubic structure and possibly formation of solid solution between gallium and platinum. EDX data also evidenced the possible presence of Pt and/or Ga oxides due to the great oxygen amounts in the electrocatalysts. The onset potential for the ethanol oxidation was ~0.30 V versus RHE for the Pt83Ga17/C and Pt91Ga9/C electrocatalysts. The EOR current values observed for PtGa/C electrocatalysts indicate that activation takes place at the electrocatalysts surface, which can be associated with the added gallium. Furthermore, the development of PtGa/C electrocatalyst is promising because it has higher and more stable current response as compared to pure platinum electrocatalyst mainly when the addition of gallium is up to 31% gallium loading.

Conflicts of Interest

The authors declare that there are no conflicts of interest regarding the publication of this paper.


The research described in this study was supported by FAPES, CAPES, and CNPq. Special thanks are due to IFES (Instituto Federal do Espírito Santo) for the English revision.