Vertical Load and Settlement at the Foot of Steel Rib with the Support of Feet-Lock Pipe in Soft Ground Tunnel

Chen, Lijun; Chen, Jianxun; Luo, Yanbin; Li, Yao; Hu, Taotao

doi:https://doi.org/10.1155/2019/6186748

Advances in Civil Engineering

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Research Article | Open Access

Volume 2019 | Article ID 6186748 | https://doi.org/10.1155/2019/6186748

Vertical Load and Settlement at the Foot of Steel Rib with the Support of Feet-Lock Pipe in Soft Ground Tunnel

Lijun Chen,¹Jianxun Chen,¹Yanbin Luo,¹Yao Li,¹and Taotao Hu¹

Academic Editor: Farhad Aslani

Received19 Aug 2018

Accepted02 Jan 2019

Published03 Feb 2019

Abstract

In soft ground tunnels, feet-lock pipes have been widely used to decrease the concentration of load and settlement at the foot of steel ribs. This paper presents an analytical method to predict the vertical load and settlement at the foot of steel ribs with the support of the feet-lock pipe. First, the mechanical model of a steel rib and feet-lock pipe combined structure involving the ground reaction at the foot was proposed. In this model, the deformation compatibility among the steel rib, the feet-lock pipe, and the ground at the tunnel foot were considered, and an elastic foundation beam model with double parameter for the feet-lock pipe was proposed. Then, based on the proposed mechanical model, the analytical equations for predicting the vertical load and settlement at the foot of the steel rib were derived using structural analysis and beam theory on elastic foundation. The predicted vertical loads and settlements were validated by comparing with the results of field measurements and the Winkler foundation beam model for the feet-lock pipe, and the results show that the feet-lock pipe can effectively reduce the load acting on the ground, where the steel rib was installed, and finally improve the stability of the tunnel structure.

1. Introduction

A steel rib bears most earth pressure in the primary support system and controls the early stage deformation of a tunnel in soft ground. Its stability directly affects the stability of the tunnel structure. While tunneling using a partial excavation method, it often encounters the subsidence of the steel rib due to the excessive vertical load or small bearing capacity of the ground at the tunnel foot (Figure 1), which can directly lead to a series of settlement problems [1–3]. Therefore, it is very important to control the foot settlement by taking various auxiliary measures, such as the high-pressure jet grouting column [4, 5], foot bolt ore side pile [6, 7], and enlarged tunnel foot [1]. In recent years, one effective measure in this situation is adopting the feet-lock pipe. The feet-lock pipe is composed of steel pipes or bolts that are inserted in the ground near the tunnel foot. Its near-end is firmly welded to the foot of the steel rib (Figure 2). Once the feet-lock pipe is installed, the vertical load acting on the ground at the tunnel foot can be transferred to the feet-lock pipe, and the foot settlement of the steel rib can be reduced. In engineering practice, the feet-lock pipe is widely used when the steel rib cannot be directly placed on a solid ground. In addition, the feet-lock pipe can be used as presupport for the excavation below the upper section.

The application of the feet-lock pipe has been reported in numerous studies [8–13]. The supporting mechanism and mechanical characteristics of the feet-lock pipe have also been studied by many research studies in field tests, laboratory experiments [14–16], numerical modeling [2, 3, 17, 18], and analytical studies [11, 16]. In these research results, it can be concluded that the feet-lock pipe mainly exerts shear and bending resistance to prevent the foot settlements of the tunnel, and it has the different action mechanisms with the rock bolt, which mainly exerts tensile strength.

Although the feet-lock pipe helps decrease the vertical load and settlement at the foot of steel ribs, it is still necessary to check the ground stability at the foot in soft ground, and to ensure the foot settlement is controlled in an allowable range. In recent years, only few researchers studied the ground stability at the foot of the steel rib with the support of the feet-lock pipe [19, 20]. In order to evaluate the ground stability at the tunnel foot, Wu et al. [19] and Tan et al. [20] derived the formulas of the vertical load at the tunnel foot based on the mechanical model of primary support with the support of the feet-lock pipe. In these works, the vertical loads were considered to be the difference between vertical earth pressure acted on the tunnel support and vertical bearing capacity of the feet-lock pipe. Because the deformation compatibility among the steel rib, the feet-lock pipe, and the ground at the tunnel foot were ignored, the calculated values were only the minimum of the vertical loads. Hence, it is dangerous to use these values to evaluate the ground stability at the tunnel foot. On the contrary, the feet-lock pipe was usually modeled as a beam on the Winkler foundation [11, 19, 20], which modeled the ground as a series of independent springs and neglected the continuity of ground displacements, namely, the shear resistance of the ground. As a result, the calculated vertical loads at the tunnel foot were far from actual vertical loads. In addition, in previous work, the settlement and vertical load at the foot of the steel rib with the support of the feet-lock pipe cannot be obtained at the same time; for instance, the foot settlement cannot be obtained using the method of Wu et al. [19] and Tan et al. [20], while the vertical load at the foot of the steel rib cannot be obtained using the method of Chen et al. [11].

In this study, in order to reasonably predict the vertical load and settlement at the foot of the steel rib with the support of the feet-lock pipe, the deformation compatibility among the steel rib, the feet-lock pipe, and the ground at the tunnel foot were considered in the proposed mechanical model. Besides, an elastic foundation beam model with double parameter for the feet-lock pipe was established to reflect the shear resistance of the ground. By using structural analysis and beam theory on elastic foundation, the calculation formulas of the vertical load and foot settlement were derived at the same time, and the predictions were compared with the field measurements and those of the Winkler model of the feet-lock pipe to validate the presented method.

2. Problem Description and Modeling

The problem proposed in this paper deals with the stability evaluation of the ground at the foot of the steel rib with the support of the feet-lock pipe in a soft ground tunnel when tunneling using a partial excavation method. The problem is to be solved by calculating the vertical load and foot settlement of the steel rib with the support of the feet-lock pipe based on an ideal mechanical model. In this model, the following assumptions were made: (i) the feet-lock pipes are installed symmetrically on both sides of the steel rib. (ii) Due to the poor combination of the steel frame and shotcrete, the adhesion is small, and the gap between the steel frame and the surrounding rock is difficult to be filled with the shotcrete. The steel rib can be designed to bear the earth pressure alone in the early stage after the tunnel excavation. The vertical earth pressure acting on the steel rib can be regarded as uniformly distributed. The lateral earth pressure can be regarded as a trapezoidal load (Figure 3(a)). (iii) The feet-lock pipe mainly exerts its effect of shear and bending resistance to prevent the settlement of the steel rib. Its near-end is mainly subjected to the lateral loads, such as the shear force and bending moment transferred from the foot of the steel rib. Under the action of the shear force and bending moment, the feet-lock pipe can be analyzed as a beam or extended foot of the steel rib on elastic foundation (Figure 3(b)). (iv) The near-end of the feet-lock pipe is usually located about 30∼50 cm from the foot of the steel rib. Because of the structural integrity between steel rib and feet-lock pipe, the support reaction of the steel rib along the axis of the feet-lock pipe can be completely supplied by the ground near the side wall, so that the steel rib can always maintain stability even when there is no side resistance and bottom resistance of the feet-lock pipe. Therefore, it is assumed that the feet-lock pipe is only subjected to above lateral loads. (v) The upper-bench ground at the foot of the steel rib can be modeled as a vertical reaction spring that sustains the vertical load (Figure 3(c)). Thus, the supporting conditions of the steel rib at the foot can be considered as a superposition of the two cases showed in Figures 3(b) and 3(c). With the above assumptions, the mechanical model for the vertical load and settlement at the foot of the steel rib with the support of the feet-lock pipe was established.

(a)

(b)

(c)

3. Derivation of Vertical Load and Foot Settlement

In the proposed mechanical model, a fixed arch and a beam on elastic foundation compose the combined structure of the steel rib and the feet-lock pipe as shown in Figure 4. There are three unknown forces that need to be determined, namely, the bending moment X₁, axial force X₂ on the crown, and the vertical foundation reaction X₃ at the foot. The force method is one of the first available to determine the unknown forces. Once these forces are determined, the remaining reactive forces on the structure can be determined by satisfying the equilibrium requirements.

3.1. Mechanical Analysis of Steel Ribs

Figure 5 shows the primary structure of steel ribs analyzed by the force method. Assuming all the forces and displacements are shown in the positive direction. According to the deformation compatibility at the crown cross section and the foot cross section of the steel rib, the relative rotational angle and relative horizontal displacement at the crown section of the steel rib are zero, and the vertical displacement at the foot section of the steel rib equals to the compression deformation of the upper-bench ground. Accordingly, we can getwhereK_f is the coefficient of foundation reaction at the foot of the steel rib (N/m³), A_f is the contact area between the foot of the steel rib and the ground (m²), f is the height of the upper section (m), (, k = 1, 2) are, respectively, the crown displacements along the directions of X_i caused by X_k (X_k = 1) in the case that the feet of the steel rib are rigidly constrained, Δ_ip (i = 1, 2) are the crown displacements along the directions of X_i caused by the earth pressures in the case that the feet of the steel rib are rigidly constrained. The above crown displacements are given as follows:whereE_aI_a is the bending stiffness of the steel rib, E_a is the Young’s modulus of steel (Pa), I_a is the moment of inertia (m⁴) of the steel rib, l is the span of the upper section (m), and R is the radius of the steel rib on the upper section (m).

In addition, as shown in Figure 6, are, respectively, the horizontal displacement, vertical displacement, and rotational angle at the foot section of the steel rib when a unit bending moment is applied to the foot section; are, respectively, the horizontal displacement, vertical displacement, and rotational angle at the foot section of the steel rib when a unit horizontal force is applied to the foot section; are, respectively, the horizontal displacement, vertical displacement, and rotational angle at the foot section of the steel rib when a unit vertical force is applied to the foot section; and are, respectively, horizontal displacement, vertical displacement, and rotational angle at the foot section of the steel rib caused by the earth pressures. According to the deformation compatibility condition between steel rib and feet-lock pipe, all above displacements at the foot section are mainly depend on the lateral displacements at the near-end of the feet-lock pipe.

On solving equation (1), the three unknown forces X₁, X₂, and X₃ in Figure 4 can be expressed as follows:where

3.2. Mechanical Analysis of the Feet-Lock Pipe

The near-end of the feet-lock pipe mainly bears the lateral shear load and bending moment applied by the steel rib, as shown in Figure 7. Under the action of the Q₀ and M₀, the feet-lock pipe can be analyzed as a beam on elastic foundation. In order to obtain the lateral displacement and rotation angle of the feet-lock pipe at its near-end, the mechanical model of the feet-lock pipe based on the Pasternak double-parameter foundation is developed with the assumption that the shear stress can be transferred between the foundation springs. Under the shear force Q₀ and bending moment M₀, the foundation reaction of the feet-lock pipe can be expressed as [21]where is the foundation reaction (N/m), B is the effective width of the feet-lock pipe (m), is the deflection of the feet-lock pipe, K is the coefficient of the foundation reaction (N/m³), and G is the shear stiffness of foundation (N/m), which is different from the shear modulus of the foundation material. When G is zero in equation (8), the foundation reaction corresponds to the well-known equation of the Winkler foundation beam model.

The coefficient of the foundation reaction and shear stiffness of foundation can be determined using the following equations [22, 23]:where and are the Young’s modulus (Pa) and Poisson’s ratio of foundation, respectively; is the equivalent bending stiffness of the feet-lock pipe (N·m²); is the quantity of the grouted steel pipe; is the bending stiffness of the steel pipe cross section (N·m²); is the bending stiffness of the grout cross section inside the steel pipe (N·m²); and t is the thickness of foundation shear layer, which can be estimated as 11B [24].

The differential equation of the deflection of the feet-lock pipe on the Pasternak model in the two-dimensional plane strain condition is expressed as

In practice, , i.e., , where ; the solution of equation (13) can be expressed as follows:where

C1∼C4 are integration constants that can be determined by the boundary conditions at the near-end and far-end of the feet-lock pipe.

Using boundary conditions at the far-end of the feet-lock pipe, i.e., and , one can get C1 = C2 = 0. Besides, using the boundary condition at the near-end of the feet-lock pipe, i.e.,

The residual integration constants can be determined as equations (17) and (18):

Substituting the determined integration constants C1∼C4 into equation (14), the deflection function of the feet-lock pipe can be expressed as

Moreover, the rotation angle of the feet-lock pipe can be determined from the analytical solution of the deflection as

Using equations (19) and (20), the lateral displacement and rotation angle of the feet-lock pipe at its near-end can be expressed as

3.3. Displacements at the Arch Foot Section

After the lateral displacement and rotation angle of the feet-lock pipe at its near-end are determined as equations (21) and (22), the displacements including the horizontal displacements, vertical displacements, and rotation angles at the foot section of the steel rib needed in equation (9) can be obtained as follows:where is the installation angle of the feet-lock pipe, i.e., the angle between the horizontal line and axial line of the feet-lock pipe.

From the above derivation, three unknown forces X₁, X₂, and X₃ shown in Figure 4 can be finally solved by substituting equations (3)–(7) and (23)–(34) into equation (9). Meanwhile, the vertical load at the foot of the steel rib can be easily obtained. Its magnitude equals to the foundation reaction X₃. The foot settlement of the steel rib with the support of the feet-lock pipe can also be estimated as follows:

4. Validation of the Analytical Method

In order to validate the feasibility and accuracy of the presented analytical method, the predictions of the vertical load and foot settlement of the steel rib with the support of the feet-lock pipe were compared with those obtained from field measurements in tunnel projects and the results from the Winkler model of the feet-lock pipe.

4.1. Case Study 1

4.1.1. Overview of the Tianhengshan Tunnel

The Tianhengshan tunnel, situated at the northeast of the Harbin Ring Expressway, is an up-and-down separation type tunnel project. The up line is 1660 m in length, and the down line is 1690 m in length. The effective clear width of the tunnel is 11.5 m. The effective clear height of the tunnel is 5 m. What the tunnel penetrates through the strata is mainly cohesive soil. The physical and mechanics parameters of the soil are listed in Table 1.

The partial excavation method was used to construct the tunnel, as shown in Figure 8. The numbers in Figure 8 represent the excavation sequence of the tunnel. When tunneling in the ground of cohesive soil, we found that the supporting effect of the systematic rock bolt is difficult to be exerted because of its poor anchoring effect in cohesive soil ground. As a result, the rock bolt was replaced by the feet-lock pipe to stabilize the foot of the steel rib. The basic parameters of the steel rib and the feet-lock pipe are as shown in Table 2.

4.1.2. Field Monitoring

In order to examine the supporting effect of the feet-lock pipe during the tunnel construction, total station was adopted to measure the foot settlement of steel ribs. The measurements of the four cross sections (Section XK89 + 588, Section XK89 + 605, Section SK89 + 355.6, and Section SK89 + 397.6) were selected to validate the feasibility and accuracy of the presented calculation method. In these monitored sections, the sections of XK89 + 588 and XK89 + 605 have the depth of 25 m. The sections of SK89 + 397.6 and SK89 + 404 have the depth of 20 m. The measured foot settlements and vertical loads by back analysis of the settlements are given in Table 3.

4.1.3. Theoretical Prediction

(1)Estimation of earth pressure

Steel ribs in tunnels should be designed considering the cooperative work between the steel rib and shotcrete; namely, the maximum support resistance or earth pressure is determined according to the equation aswhere is the support resistance, is the support stiffness, and is the support displacement. However, the limit equilibrium state between the ground deformation and support resistance is changed with the support deformation in soft cracked ground and is difficult to determine. On the contrary, the deformation of the soft cracked ground increases quickly in the early stage after tunnel excavation, which may result in larger deformation and a certain range of loosing earth pressure. Therefore, the steel rib can be designed to support the loosing earth pressure alone in its early stage [25].

For shallow tunnels such as the Tianhengshan tunnel, the earth pressure is mainly from the vertical earth pressure above the tunnel. The determination of the vertical earth pressure is a top priority for the design of the shallow tunnel. Various theoretical methods have been established to estimate the earth pressure. The formulas of Terzaghi [26], Xie [27], and Bierbaumer [28] and the method of whole earth column weight above the tunnel are the most recognized methods to calculate the loosening earth pressure of the shallow tunnels.

Figure 9 shows the comparison of vertical earth pressures with tunnel depths using the four different theoretical formulas in grade VI soil. From Figure 9, it can be seen that the classic theories of loosening earth pressure differ notably in calculated results because of different assumptions, and these differences increase obviously with the increase of tunnel buried depth. The method of whole earth column weight has the maximum of the earth pressure, which increases linearly with increasing buried depth. For tunnels with larger buried depth, this method would result in an overlarge load and uneconomical design. Terzaghi’s formula has the minimum of the earth pressure, which increases gradually with increasing buried depth and tends to be stable. It is often used in soil tunnels with shallow or deep depth and widely adopted in tunnel design in Europe, America, Japan, and other countries. The earth pressure calculated by Bierbaumer’s formula show a parabolic distribution with the increasing buried depth. Obviously, it is only applicable in the shallow tunnels. The earth pressure calculated by Xie Jiaxiao’s formula is smaller than that from the theory of whole earth column weight, while is larger than those from the formulas of Terzaghi and Bierbaumer. Hence, the earth pressure is relatively conservative. On the contrary, Xie Jiaxiao’s method that uses loose media theory is the specified calculation method of the earth pressure for shallow tunnels in China [29, 30]. In this study, Xie Jiaxiao’s formula is chosen to calculate the earth pressure of the Tianhengshan tunnel.

According to Xie Jiaxiao’s formula [27], the earth pressures for shallow tunnels can be calculated as follows:where

γ is the unit weight of the soil (kN/m³), H is the tunnel depth (m), θ is the friction angle beside the soil pillar (°), λ is the coefficient of lateral earth pressure, φ_c is the calculated friction angle of the soil which takes into account the effect of cohesion and friction angle (°), and β is the rupture angle between the rupture surface and the horizontal surface (°).

Using equation (38), the total earth pressures for the sections of XK89 + 588 and XK89 + 605 can be estimated as q = 406.2 kN/m, e₁ = 154.2 kN/m, and e₂ = 175.4 kN/m; the total earth pressures for the sections of SK89 + 355.6 and SK89 + 397.6 can be estimated as q = 320.7 kN/m, e₁ = 102.9 kN/m, and e₂ = 120.6 kN/m.

According to the experience in tunnel design and construction [25], the loosing earth pressures acted on the steel rib can be estimated as 10%∼40% of the total loosing earth pressures. For grade VI of the soil, the load ratio of the steel rib can be estimated as 10% of the total loosing earth pressures. For grade V of the soil, the load ratio of the steel rib can be estimated as 15% of the total loosing earth pressures.(2)Prediction of the foot settlement and the vertical load

Based on the above analysis of the earth pressure acted on the steel rib, the foot settlement and vertical load at the foot of the steel rib with the support of the feet-lock pipe was calculated by using equations (9) and (36). In order to obtain a better comparison, another two conditions were also performed. In one condition, the feet-lock pipe was modeled using the Winkler model, and in the other one, the feet-lock pipe is not installed at the foot of the steel rib.

Table 4 shows the comparison of the predicted foot settlements. It can be seen that the predicted foot settlements using the proposed approach are a little smaller than the results from the previous model of the feet-lock pipe and are closer to the measured results. Table 5 shows the comparison of the predicted vertical loads at the foot. It can be seen that the predicted vertical loads are also a little smaller than the results from the previous model of the feet-lock pipe and closer to the vertical loads by back analysis of the measured foot settlements. In addition, the vertical loads in the cases of support with the feet-lock pipe are only about 20% of the cases without the feet-lock pipe. This illustrates the feet-lock pipe can transfer the vertical load, significantly, and have a critical role in ensuring the stability of the ground at the foot of the steel rib.

4.2. Case Study 2

4.2.1. Overview of the Jianzicha Tunnel 2

The Jianzicha tunnel 2 is situated on the highway from Huangling to Yanan in China. It is a 3-lane tunnel through the loess ground. The unit weight of loess is 16.5 kN/m³, the water content of loess is 15%∼17%, the young’s modulus is 20 MPa, the Poisson’s ration is 0.37, the cohesion is 20 kPa, and the friction angle is 26°. The maximum depth of the tunnel is 94 m. The left line of the tunnel is 555 m in length, and the right line of the tunnel is 365 m in length. The effective clear width of the tunnel is 14.5 m, and the effective clear height of the tunnel is 5 m. To decrease the disturbance to the surrounding rock, the tunnel was excavated by using the partial excavation method. The basic parameters for the excavation and primary support are listed in Table 6.

4.2.2. Comparison of Measurement and Prediction

During the tunnel construction, the earth pressures acting on the steel rib and the settlements at the foot of the steel rib were monitored. According to the measured results of the earth pressures acting on the steel rib, the vertical earth pressure q was 0.032∼0.052 MPa, the lateral earth pressure e₂ was 0.026∼0.04 MPa, and the lateral earth pressure was e₁ = 0.005∼0.012 MPa. According to the measured results of the cross sections ZK80 + 945, ZK80 + 950, ZK80 + 955, ZK80 + 960, ZK80 + 970, ZK80 + 975, and ZK80 + 980, the settlements at the feet of the steel ribs were 11∼18 mm. The vertical loads at the feet of the steel ribs were 115.25∼188.58 KN.

Using the proposed analytical method, the predicted settlements at the feet of the steel ribs are 11.21∼18.22 mm, and the predicted vertical loads at the feet are 117.41∼190.96 kN. Compared with the measured results, the predicted values have a very small prediction error and agrees well with the measured results.

Based on the above comparison and analysis, it can be proved that the presented method is feasible to predict the vertical load and settlement at the foot of the steel rib with the support of the feet-lock pipe, and the discrepancy is acceptable. By using the presented method, the ground stability at the foot of the steel rib with the support of the feet-lock pipe can be quantitatively evaluated.

5. Conclusions

In order to predict the vertical load and settlement at the foot of the steel rib with the support of the feet-lock pipe, an analytical method was proposed based on the mechanical model of the steel rib and the feet-lock pipe combined structure. In this method, the deformation compatibility among the steel rib, the feet-lock pipe, and the ground at the foot were considered, and an elastic foundation beam model with double parameter for the feet-lock pipe was proposed to reflect the shear resistance of the ground. Based on the developed mechanical model, the analytical equations for predicting the vertical load and settlement at the foot were derived using structural analysis and beam theory on elastic foundation. The predicted vertical loads and foot settlements were validated by comparing with the results of field measurements and existing mechanical model. Besides, it was found that the vertical load in tunnel support with the feet-lock pipe is only about 20% of than that in tunnel support without the feet-lock pipe. This illustrated the feet-lock pipe can effectively reduce the load acting on the ground where the steel rib was set and help improve the stability of tunnel structure.

Data Availability

The measured data used to support the findings of this study are included within the article such as the foot settlements in case study 1 and case study 2 and the measured earth pressures in case study 2. Using the measured data, supporting parameters in the case studies, and the derived formula in this article, researchers can verify the results of the article, replicate the analysis, and conduct secondary analyses.

Conflicts of Interest

The authors declare that they have no conflicts of interest.

Acknowledgments

The authors gratefully acknowledge the financial support by the National Natural Science Fund Project of China (nos. 41831286 and 51808049) and the Changjiang Scholar Program of Chinese Ministry of Education (Grant no. T2014214).

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Copyright © 2019 Lijun Chen et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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