Research Article
Taguchi Robust Design for Optimizing Surface Roughness of Turned AISI 1045 Steel Considering the Tool Nose Radius and Coolant as Noise Factors
Table 3
Orthogonal array with the measured Ra (µm).
| Inner array | Outer array | Test run | Surface speed (m/min) | Depth of cut (mm) | Feed rate (mm/rev) | NR = 0.4 coolant: on | NR = 0.4 coolant: off | NR = 0.8 coolant: on | NR = 0.8 coolant: off |
| L01 | 150 | 0.75 | 0.15 | 1.8317 | 1.970 | 1.181 | 1.654 | L02 | 150 | 0.75 | 0.10 | 1.003 | 1.157 | 0.941 | 1.302 | L03 | 150 | 0.75 | 0.05 | 0.411 | 0.855 | 0.547 | 0.783 | L04 | 150 | 0.5 | 0.15 | 1.588 | 1.530 | 1.171 | 1.231 | L05 | 150 | 0.5 | 0.10 | 1.019 | 1.337 | 0.734 | 1.109 | L06 | 150 | 0.5 | 0.05 | 0.652 | 1.174 | 0.482 | 0.653 | L07 | 150 | 0.25 | 0.15 | 1.072 | 1.539 | 1.146 | 1.484 | L08 | 150 | 0.25 | 0.10 | 0.925 | 1.416 | 0.820 | 1.393 | L09 | 150 | 0.25 | 0.05 | 0.758 | 1.310 | 0.684 | 1.062 | L10 | 125 | 0.75 | 0.15 | 1.803 | 2.287 | 1.058 | 2.039 | L11 | 125 | 0.75 | 0.10 | 0.836 | 1.291 | 0.721 | 1.621 | L12 | 125 | 0.75 | 0.05 | 0.514 | 1.000 | 0.612 | 1.351 | L13 | 125 | 0.5 | 0.15 | 1.513 | 1.663 | 1.294 | 1.689 | L14 | 125 | 0.5 | 0.10 | 1.051 | 1.290 | 1.013 | 1.667 | L15 | 125 | 0.5 | 0.05 | 0.781 | 1.163 | 0.679 | 1.294 | L16 | 125 | 0.25 | 0.15 | 1.621 | 1.780 | 1.235 | 2.576 | L17 | 125 | 0.25 | 0.10 | 1.250 | 1.362 | 1.004 | 2.214 | L18 | 125 | 0.25 | 0.05 | 1.072 | 1.143 | 0.687 | 1.590 | L19 | 100 | 0.75 | 0.15 | 1.948 | 2.053 | 1.309 | 2.128 | L20 | 100 | 0.75 | 0.10 | 1.167 | 1.828 | 1.163 | 1.978 | L21 | 100 | 0.75 | 0.05 | 1.100 | 1.350 | 0.838 | 1.763 | L22 | 100 | 0.5 | 0.15 | 1.524 | 1.895 | 1.470 | 2.450 | L23 | 100 | 0.5 | 0.10 | 1.450 | 1.695 | 1.301 | 2.226 | L24 | 100 | 0.5 | 0.05 | 1.398 | 1.445 | 1.000 | 2.145 | L25 | 100 | 0.25 | 0.15 | 1.840 | 2.702 | 2.294 | 3.082 | L26 | 100 | 0.25 | 0.10 | 1.438 | 2.659 | 1.963 | 2.272 | L27 | 100 | 0.25 | 0.05 | 0.847 | 2.243 | 1.867 | 1.984 |
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