Biological Resistance and Application Properties of Particleboards Containing Nano-Zinc Oxide

Reinprecht, Ladislav; Iždinský, Ján; Vidholdová, Zuzana

doi:https://doi.org/10.1155/2018/2680121

Advances in Materials Science and Engineering

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Abstract Introduction Experimental Results and Discussion Conclusions Conflicts of Interest Acknowledgments References Copyright Related Articles

Research Article | Open Access

Volume 2018 | Article ID 2680121 | https://doi.org/10.1155/2018/2680121

Biological Resistance and Application Properties of Particleboards Containing Nano-Zinc Oxide

Ladislav Reinprecht,¹Ján Iždinský,¹and Zuzana Vidholdová¹

Academic Editor: Mikhael Bechelany

Received18 Jan 2018

Revised27 Mar 2018

Accepted04 Apr 2018

Published22 Apr 2018

Abstract

Special particleboards (PBs) proposed for kitchens, bathrooms, hospitals, and some other specific products for interiors should have a sufficient resistance against bacteria, molds, and decaying fungi. This work deals about effects of zinc oxide nanoparticles (nano-ZnO) added into melamine-urea-formaldehyde (MUF) glue in the amounts of 0, 2, 6, 12, or 24% wt. on selected biological, moisture, and strength properties of laboratory-produced one-layer PBs. The nano-ZnO-treated PBs had a higher biological resistance: (1) against the Gram-positive bacterium Staphylococcus aureus by up to ca. 70% and the Gram-negative bacterium Escherichia coli by up to 50%, since their bacterial activities at using 1.0 McFarland bacterial inoculum decreased from 0.38–0.40 by up to 0.12–0.19 × 10⁸ CFU/ml; (2) against the molds Penicillium brevicompactum and Aspergillus niger by up to ca. 50–63%, since their growth intensities (0–4) on the top surfaces of treated PBs decreased according to a modified EN 15457 from 2.33–2.67 by up to 1.17–1.0; (3) against the brown-rot fungus Coniophora puteana by up to 85.7%, since their weight losses reduced according to a modified ENV 12038 from 17.4% by up to 2.5%. The presence of nano-ZnO in PBs uninfluenced their swelling, water absorption, and bending strength; however, it decreased their internal bond strength by up to 38.8%.

1. Introduction

According to Imamura [1] and more other researches (e.g., [2–4]), the biological resistance of particleboards (PBs)—and similar other wood composites, that is, fibreboards, cardboards, oriented strand boards, plywood, laminated veneer lumbers, and glulam—against bacteria, molds, decaying fungi, and insects is in a defined environment affected first of all by (1) the used wood species, (2) the size and shape of wood particles, (3) the type and amount of organic glue or inorganic cement adhesive and used additives including biocides, and (4) the dimension, surface roughness, and other geometric characteristics of the PB and products made from this material. By the abovementioned factors (1) to (4) can also be influenced application properties of PBs, for example, their swelling and strength [4–8].

The common types of PBs produced for a dry inner environment, that is, for the use classes 1 and 2 [9]—it means unlike water-resistant glulam or plywood suitable for the use classes 3 and 4 [9]—must not be resistant to water or to bacterial and fungal attacks. However, the need for a higher biological resistance of PBs in interiors occurs when they have to withstand a shorter-time impact of additional wetting when achieving a moisture content above 20%. So, in the high bacterial, mold, and decay risk environments, for example, if creation of condensate water cannot be excluded, the PBs should have an increased biological durability. It can be achieved (1) by using acceptable-environmentally friendly and technologically suitable and applicable biocides [10–14] and (2) by using particles either from more durable wood species [15] or from cuttings and other residues of thermally and chemically modified woods having a higher resistance to pests as natural woods.

The increase of the biological resistance of PBs against bacteria, molds, and decaying fungi can be realised (1) by their postmanufacture surface treatment (PMST), for example, by lamination with traditional melamine resin-impregnated papers [16], by lamination with impregnated papers containing biocides [17, 18], by painting with acrylic, epoxy, or other coatings unmodified or modified without biocides [19], and by fumigation with creation of stable biocides, for example, with trimethyl borate which is transformed to boric acid [20] or with supercritical carbon dioxide fluid (SCF-CO₂) of organic biocides [21], and (2) by the in-process treatment (IPT) applying biocides directly in the production process, for example, by impregnation of wood particles with thermostable inorganic, heterocyclic, or other organic fungicides [2, 22], by using special bioactive glues, by addition of biocides into glues [23, 24], by addition of biocides when applying a glue, when layering wood particles, or during pressing of particleboards. A more effective biological protection of PBs can usually be achieved in those cases where the biocides are applied by the IPTs. However, when using such direct treatments, some application properties of PBs can more rapidly be worsened.

For interiors, the general recommendation applies that using environmental-harmful and health-harmful substances, including more types of wood preservatives, should be maximally limited. Therefore, in situations, when a treatment of wood or wooden composites with biocides is needed by EN 460 [25], these substances should be applied only on the basis of valid and regularly updated regulations for biocidal products by ECHA [26, 27].

Nano-ZnO can be applied for interiors. Due to a reduced size of particles, it is evidently a more effective biocide compared to classical ZnO powders having larger-sized particles [28–30]. Nano-ZnO is able to interact with bacteria, fungi, insects, and other pests, either with the surfaces of a living cell or after penetration to the living cell with its core [31]. Several authors described a biological activity of ZnO nanoparticles against the Gram-positive and Gram-negative bacteria [32–35], various species of wood-decaying fungi [36, 37], usually more against the white-rot fungi as against the brown-rot ones [38], and molds [39]. For example, in our previous experiments, it was found that zinc oxide nanoparticles, used as 0.1–1% dispersions for treatment of lime and maple woods, suppressed the decay activity of the white-rot fungus Trametes versicolor by up to 56.3% and the brown-rot fungus Coniophora puteana by up to 39.3% [40], which on the top surfaces of these wood species partly reduced the activity of the molds Aspergillus niger and Penicillium brevicompactum [41].

The aim of this study was a complete search on selected bactericidal, fungicidal, moisture, and strength properties of nano-ZnO-treated PBs prepared by the IPT method, when zinc oxide nanoparticles were added into melamine-urea-formaldehyde glue.

2. Experimental

2.1. Treatment of MUF Glue with Nano-Zinc Oxide

The basic melamine-urea-formaldehyde (MUF) glue with a molar ratio of formaldehyde and urea of 1 : 1.15 and with 20% wt. addition of melamine was prepared in Kronospan Bučina DDD Co. Ltd., Zvolen, Slovakia. Its hardener, the “catalyst of condensation,” was ammonium nitrate (NH₄NO₃), and it was used in the amount of 2.5% wt. (weight of solid hardener per solid weight of catalysed glue).

The basic MUF glue was treated with zinc oxide nanoparticles (nano-ZnO) (Sigma-Aldrich Co. Ltd., Munich, Germany; <100 nm particle size (DLS); <35 nm average particle size (APS); 50% wt. in water) in the amounts of 0, 2, 6, 12, or 24% wt. (weight of solid nano-ZnO per solid weight of catalysed MUF glue). MUF glues treated with nano-ZnO had maximally 1.94 times prolonged curing time (Table 1). However, the viscosity of all modified MUF glues was constant, that is, 62 ± 2 s measured by Ford 4 cup at 20°C.

2.2. Particleboard Preparation

One-layer particleboards (PBs) with the area size of 360 mm × 360 mm and the nominal thickness of 16.0 mm were prepared in laboratories of the Technical University in Zvolen. For their production, these substances were used with recalculation of their parts on the absolute dry mass: (1) 10 parts of wood-chipped particles—9.5 parts of spruce, fir, and pine and 0.5 part of beech and oak—used at 3.5% moisture content; (2) 1 part of MUF glue—0.965 part of the basic MUF glue, 0.025 part of the hardener ammonium nitrate, and 0.010 part of paraffin—used in a form of 67% water solution; and (3) 0 to 0.24 part of nano-ZnO used in a form of 50% water nanosuspension. A uniform homogenization of ZnO nanoparticles in MUF glues was made by continual mixing of modified glues in a laboratory agitator (Diaf, Denmark) until they were applied to the wood particles.

Application of nano-ZnO-modified MUF glues on wood-chipped particles was performed in a laboratory rotary mixing device (VDL-TU Zvolen, Slovakia). Wood particles coated with glues were then loaded into a prepressing form and finally pressed in a laboratory press CBJ 100-11 (TOS Rakovník, Czech Republic). The pressing process was performed according to a three-stage pressing diagram at the maximum temperature of 210°C, maximum specific pressure of 5.33 MPa, and pressing factor of 14 s, which is analogous with preparation of PBs containing polyethylene terephthalate [42]. Totally 15 PBs were prepared, that is, control and four types treated with nano-ZnO (3 pieces from each).

2.3. Biological Resistance of Particleboards

The bacterial, mold, and decay tests of PBs were performed on the samples with a reduced thickness of 7.0 mm—achieved by cutting of PBs to their half of the nominal thickness—with the intention to perform all biological tests in Petri dishes with a diameter of 120 mm and an internal height of 17 mm. Firstly, PB samples were conditioned at a temperature of 20 ± 2°C and a relative humidity of 65 ±2%, achieving their EMC of 12 ± 1%. Following this, the side and bottom surfaces of PB samples were 2 times coated with epoxy resin CHS-Epoxy 1200 mixed with hardener P11 (Stachema, Mělník, Czech Republic). Finally, all surfaces of PB samples were sterilized for 1 h with a UV light radiator.

A previous leaching of PB samples in distilled water by the Standard EN 84 [43] (or by other leaching methods) was not performed because the laboratory-prepared nano-ZnO-treated PBs contained a partly water unstable MUF glue. It means that these PBs can be recommended only for indoor expositions with an occasional moisture increasing, where the mitigation of nano-ZnO biocidal effect due to leaching processes is not expected.

2.3.1. Bacterial Test

The resistance test of PBs to bacteria was performed with the Gram-positive bacterium Staphylococcus aureus ATCC-25923 and the Gram-negative bacterium Escherichia coli ATCC-25922.

The top surfaces of the samples with the size of 50 mm × 50 mm × 7 mm were cleaned with alcohol solution (8.8 : 1.2 mixture of ethanol and 2-propanol) and inoculated in Petri dishes with a diameter of 120 mm with 0.1 ml of bacterial suspension. Two types of bacterial suspension were used in the physiological solution, that is, 0.5 and 1.0 of the McFarland scale (1.5 × 10⁸ and 3.0 × 10⁸ CFU/ml). Incubation of bacteria on the top surfaces of the samples was performed at 37°C for 48 hours. Afterwards, bacteria were stripped from the top surfaces of PBs using a sterile swab, then taken up in the liquid culture medium for 48 hours, and finally preinoculated from the liquid medium into the sodium chloride diagnostic soil in Petri dishes.

The activity of bacteria on the top surfaces of PBs was assessed indirectly in these diagnostic soils in CFU/ml.

2.3.2. Mold Test

The mold resistance test of PBs was performed in accordance with a modified Standard EN 15457 [44], that is, using (1) the standard mold Aspergillus niger Tiegh. and also the nonstandard mold Penicillium brevicompactum Dierckx instead of the usually recommended P. purpurogenum, (2) other dimensions of the samples, and (3) other sterilization methods of the samples.

Samples with the size of 40 mm × 20 mm × 7 mm were at sterile conditions placed into Petri dishes with a diameter of 120 mm on plastic mats—two tested samples into one dish filled with a 3-4 mm thick layer of the 4.9% Czapek–Dox agar (HiMedia Ltd., India)—and inoculated with water suspension of mold spores. Incubation of the samples lasted 21 days at a temperature of 24 ± 2°C and a relative humidity of 90–95%.

The growth intensity of molds on the top surfaces of PBs was assessed by the scale from 0 to 4, using the following criteria: 0 = no mold on the surface; 1 = mold up to 10%; 2 = mold up to 30%; 3 = mold up to 50%; and 4 = mold more than 50% on the surface.

2.3.3. Decay Test

The decay resistance test of PBs was carried out according to a modified Standard ENV 12038 [45] with the brown-rot fungus Coniophora puteana (Schumacher ex Fries) Karsten, strain BAM Ebw. 15 using (1) other dimensions and sterilization of the samples and (2) a shorter time of their incubation (6 weeks instead of 16 weeks, as the dimension of the tested samples was smaller compared to that of the standardized ones, 50 mm × 50 mm × thickness).

Samples with the size of 40 mm × 40 mm × 7 mm were at sterile conditions placed into Petri dishes with a diameter of 120 mm on plastic mats under which a fungal mycelium has already grown up—one tested sample and one control sample per dish filled with a 3-4 mm thick layer of the 4.5% malt agar (HiMedia Ltd., India). Incubation of the samples lasted 6 weeks at a temperature of 24 ± 2°C and a relative humidity of 65–75%.

The decay attack of PB samples was evaluated from their weight losses (). For these aims, the samples before and after the decay test were air-conditioned at a temperature of 20 ± 2°C and a relative humidity of 65 ± 2%, achieving their constant weight with an accuracy of 0.001 g. The weight losses of PBs were determined from their weights in conditioned states before () and after the fungal attack () by

2.4. Application Properties of Particleboards

PB samples, having a nominal thickness of 16.0 mm, were used for testing their density, moisture, and strength properties. The thickness swelling (TS) and water absorption (WA) were determined after 2 and 24 hours by the Standard EN 317 [46]. The internal bond (IB) strength, that is, the tensile strength perpendicular to the plane of PBs, was determined by the Standard EN 319 [47], and the bending strength (BS), that is, the modulus of rupture of PBs, was determined by the Standard EN 310 [48]. For both strength analyses, a universal machine TiraTest 2200 (VEB TIW Rauenstein, Germany) was used.

3. Results and Discussion

3.1. Biological Resistance of PBs

The nano-ZnO-treated PBs had a better biological resistance against bacterial, mold, and decay attacks compared to the control untreated PB (Table 2).

The activity of the Gram-positive bacterium Staphylococcus aureus on the top surfaces of the nano-ZnO-treated PBs decreased maximally about 70–74% (Table 2), that is, from 0.19 up to 0.05 × 10⁸ CFU/ml at using a 0.5 McFarland scale of bacterial inoculum (SBI), or from 0.40 up to 0.12 × 10⁸ CFU/ml at using a 1.0 McFarland SBI. The activity of the Gram-negative bacterium Escherichia coli decreased as well (Table 2), however milder, maximally about 50% (i.e., from 0.38 up to 0.19 × 10⁸ CFU/ml) at using 1.0 McFarland SBI, or only about 20% (i.e., from 0.15 up to 0.12 × 10⁸ CFU/ml) at using 0.5 McFarland SBI.

Positive effect of ZnO nanoparticles reducing the growth activity of the molds Aspergillus niger and Penicillium brevicompactum on the top surfaces of PBs was unambiguous (Table 2). The growth activity of the P. brevicompactum significantly decreased from 2.33 up to 1.17, that is, maximally about 49.8%, and the growth activity of the A. niger significantly decreased from 2.67 up to 1.0, that is, maximally about 62.6%. These results are consistent with a low mold resistance of commercial untreated PBs [16], as well as with possibilities for improving their insufficient mold resistance by application of suitable fungicides [3, 49].

It is well known that fungicides based on Zn, Cu, and other heavy metals have a better efficiency against white-rot fungi compared to brown-rot fungi [38, 50]. In spite of this fact, zinc oxide nanoparticles used in our experiment apparently improved the resistance of PBs against the brown-rot fungus Coniophora puteana, since weight losses of nano-ZnO-treated PBs significantly decreased from 17.38% up to 2.48%, that is, maximally about 85.7% (Table 2; Figures 1 and 2). Weight losses of PBs, caused by the activity of this decaying fungus, reduced exponentially in accordance with a higher content of nano-ZnO in MUF glues: Δm = 3.02 + exp (2.66–0.24 × _(ZnO)/_(MUF)) (Figure 1). Similarly, Marzbani et al. [24] determined for PBs bonded with nano-ZnO-modified MUF glues an exponential decrease of their weight losses at action of C. puteana and also at action of the white-rot fungus Trametes versicolor.

(a)

(b)

(c)

(d)

Biological resistance of chemically preserved PBs depends on more factors, among which the most dominant are the three ones: (1) the kind and amount of biocides; (2) the type and amount of wood particles, glues, waxes, and other additives; and (3) the macro- and microdistribution of biocides, for example, which is dependent on the production technology of PB. However, in practice, environmental conditions and leaching or evaporation of biocides from preserved PBs cannot be neglected [51, 52].

Treatment of wooden composites with biocides was studied by several researchers. For example, Stangierska et al. [3] found that PBs can be completely protected from damage by the brown-rot fungus Coniophora puteana with organic fungicides (a mixture of didecyldimethylammonium nitrate and 1,2,4-triazole derivative in amount of 3.0 kg per m³ of PB in amino glues). Bayatkashkoli et al. [53] showed that the highest biological resistance of PBs against termites was obtained by addition of BFCA (boron-fluorine-chromium-arsenic) or ACQ (alkaline copper quaternary). Sen et al. [54], on testing composites, which have been made from recycled carton, wood veneers, and four glue types, found that the most resistant composite against the fungus C. puteana was the one prepared with MUF glue. Evans et al. [55] on visualizing the microdistribution of zinc borate in OSBs with X-ray microcomputed tomography and SEM-EDX pointed out that nonuniform concentration and nonhomogeneous distribution of this biocide may lead to a partial damage of final composite boards by fungi.

Biocidal effect of nano-ZnO on bacteria, molds, and decaying fungi is usually explained by its direct impact on these organisms. He et al. [56] on examining the efficacy of nano-ZnO on the fungus Botrytis cinerea with Raman spectroscopy found that this biocide significantly increased the content of nucleic acid and carbohydrate groups, but no significant change occurred in protein and fat groups. Differences in the spectrum were confirmed by principal component analysis (PCA). These results indicate that nucleic acids cause a stress response in the fungus mycelia. The growth of carbohydrates in the fungus can be explained by their excessive production in the defense mechanism of the fungus against zinc oxide nanoparticles [57, 58], at which excessive accumulation of nucleic acids and carbohydrates causes deformation of the cell structure in the fungus mycelia.

3.2. Application Properties of PBs

Selected physical and mechanical properties of the nano-ZnO-treated PBs are presented in Tables 3 and 4 and in Figure 3.

A higher proportion of zinc oxide nanoparticles in PBs did not have a more apparent tendentious effect on their density, thickness swelling after 2 or 24 hours, water absorption after 2 or 24 hours, and bending strength. This knowledge was for each of the above PBs property documented by almost the same mean value (Table 3) and also confirmed by minimal value of the coefficient of determination R² of linear correlation “Property = a + b × (_(ZnO)/_(MUF))” (Table 4). On the other hand, interesting was an evident decrease of the internal bond at lower proportions of nano-ZnO in PBs (Tables 3 and 4; Figure 3). In summary, nano-ZnO in PBs manifested (1) as a neutral component from the point of view of its effect on their moisture and bending properties and (2) as a negative component for their internal bond strength.

Iždinský and Reinprecht [59] founded that the traditional copper biocide “copper sulphate pentahydrate,” applied in the same concentrations as in this work used nano-ZnO, had a negative effect on some application properties of PBs, that is, the thickness swelling increased by about 19.2% after 2 hours and by about 6.7% after 24 hours and the bending strength decreased by about 19.9%. Bayatkashkoli et al. [53] found that the strength properties of PBs decreased or unchanged in the presence of other protective substances: BFCA, ACQ, or CTL (chlorothalonil). According to Guerreiro-Tanomaru et al. [60], nanoparticles of ZnO and ZrO₂ added into Portland cement significantly decreased the compressive strength of silicate-based composite materials.

Rangavar and Hoseiny [61], on the contrary, showed that addition of copper biocides in a new form of nanoparticles into UF glue when manufacturing PBs from palm tree waste improved all their tested physical and mechanical properties. Similarly, according to Yingprasert et al. [62], PBs in the presence of some types of essential oils had better moisture properties (TS and WA); however, their mechanical properties were not affected, except a slight ca. 1.8% reduction of the impact bending strength by cinnamon and clove oils.

In summary, environmental and application properties of wooden materials are more or less influenced by the type of glue, biocide, and other additives [63]. Some of these factors can also affect the adhesion forces on the phase interfaces “wood-glue” and subsequently the moisture and strength properties of wooden composites including PBs.

4. Conclusions

Nano-zinc oxide nanoparticles added into melamine-urea-formaldehyde (MUF) glue in the amounts of 0, 2, 6, 12, or 24% wt. produce the following phenomena:(1)Increase the bioresistance of one-layer particleboards against(a)the Gram-positive bacterium Staphylococcus aureus by up to ca. 72% and the Gram-negative bacterium Escherichia coli by up to 20–50%;(b)the molds Aspergillus niger and Penicillium brevicompactum by up to ca. 50–63%;(c)the brown-rot fungus Coniophora puteana by up to 85.7%.(2)Individual change or unchange the physical and mechanical properties of one-layer particleboards:(a)unchange the density, thickness swelling, water absorption, and bending strength;(b)decrease the internal bond strength by up to 38.8%.

Generally, special particleboards bonded with MUF glues, and if necessary with addition of nano-ZnO as an ecologically friendly biocide, can be recommended for use in interiors with temporarily increased humidity, for example, for bathroom and kitchen cabinets which are occasionally exposed to bacterial and fungal risks.

Conflicts of Interest

The authors declare that they have no conflicts of interest.

Acknowledgments

This experimental work was supported by the Slovak Research and Development Agency under Contract no. APVV-0200-12.

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Copyright © 2018 Ladislav Reinprecht et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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