Review Article

A Comparative Study of the Impact of the Stirrer Design in the Stir Casting Route to Produce Metal Matrix Composites

Table 3

Summarized literature reviews of numerical contributions.

SNReferencesApproachesMatrixMelting degree, °CStirring time (t), minStirring speed, rpmReinforcement sizeStirrer design conditions
Metal or alloysReinforcementImpeller blade shapes and numbersPosition of impeller (h) (mm) from the bottomDiameter of impeller (d), mmBlade angle (α), °Blade width

1[46]Finite element analysis-ANSYS1 Flotran-CFD, a photograph of the visualization experimentMolten aluminum, glycerolSiC-polystyrene particlesNANA100 to 1000<10 mmA simple flat-blade stirrer10, 20, 50, and 70% of the H0.4 DNA0.1–0.2 d
2[8]Visualization experiments simulationWater and transparent glycerolSiCNANA50, 100, 200, 250, 30013 micrometresThree- and four-blade stirrer and turbine-blade stirrer20 mm from the base of the crucible = 0.3H0.76 D30, 45, 60, 9010 mm
3[50]A water modelWaterNatural graphiteNANA250–270 rpm75 micrometresThree-blade propeller type of impellers70 mm above the bottom of the tank, = 1/3 H0.48 D30NA
4[48]Particle image velocimetry (PIV) and plane laser-induced fluorescence (PLIF), as well as computational fluid dynamics (CFD)Highly viscous fluidNANANANANAFour-stage Intermig impellers0.22  D0.9 DUp and down (90, 45 anticlockwise; 90, 45 clockwise)NA
5[49]The computational fluid dynamic (CFD) modelsWater or glycerol/water mixtureSiC particlesNA14 to 170 s for low and from 540 to more than 3920 s for high viscosity system50 to 50013–100 micrometresFour-flat-blade impeller20 mm from the base of the crucible = 0.3 H0.76 D4510 m
6[12]CFD analysis using the finite element analysis (FEA), ANSYS package Fluent software and experimentsAlSiC particlesNA10300, 600, 1000NAFour different blade angles as single stage, double stage, and multistage0.25, 0.5, 0.55, 0.6, 0.75NA30, 45, 60, 900.2 D
7[54]ANSYS CFD, a developed computational model of stir castingWater glycerol mixtureSiC particlesNANA100, 150, 200, 250, 300NAThree and four blades20 mm from the base0.76 D9010 mm
8[51]Grey Taguchi method and finite element analysis using ANSYS 14.5 fluent-CFDAl 7075B4C fly ash85010500, 550, 60016–20 micrometres and 1–2 micronsFour turbine blades0.25  H0.5, 0.6, 0.75 D30, 45, 600.05 D
9[10]Finite element analysis using ANSYS Fluent-CFD softwareAlSiC particles850–95010600NANAh ≥ 0:3H0 H0 is the height of the fluid0.5 D300.1–0.2 D
10[60]The cool water model experiments and CFD, the Eulerian multiphase model, and standard k- ε turbulence model were adoptedWaterGlass powderNA1The rotating speed varies from 150 to 250176 micrometres (average)Four-stage Intermig impellers30 mm from the base0.62 DNANA

NA: not available.