Review Article

Recent Advancements in the Field of Ni-Based Superalloys

Table 2

A broad grouping of papers reviewed in this article based on unique research areas.

S. No.Research areaPapers pertaining to the respective area

1Simulation studies: any study in which simulations were performed in order to reproduce or simulate different casting features, grain structures, skin formation, like the progression of S/L interface, shape of liquidus isotherm, etc.[2, 8, 36, 37, 41, 42, 54, 56, 6068]
2Prediction studies: any study in which various methods were used for predicting the features of the cast specimens like pore size, freckle formation, grain structure, grain size, and fatigue life[9, 17, 20, 28, 37, 41, 43, 58, 69]
3Conventional investment casting (Bridgman furnace): any study that focuses on the conventional casting process where a Bridgman furnace is used[16, 4446, 70]
4LMC process: any study in which LMC process was used or was talked about in depth[1, 30, 35, 36, 71]
5HRS process: any study in which HRS process was used or was talked about in depth[8, 30, 36, 71]
6Radiation baffles: any study that has used baffles or talked in depth about them[16, 35]
7Directional solidification: any study that talks in depth about the process and its effects and benefits on the final casting[4, 5, 12, 1517, 23, 26, 27, 48, 49, 56, 57, 71, 72, 100]
8Single crystal: any study that talks in depth about the single crystal process and the procedure for producing a single crystal structure or its effects and benefits on the final casting[4, 17, 19, 24, 26, 27, 33, 38, 41, 48, 49, 56, 57, 62, 7274]
9Polycrystalline: any study that deals with a superalloy having a polycrystal grain structure[3, 5, 7, 12, 33, 46, 47, 53, 55, 57, 67]
10Comparative studies: any study that has done a comparison on different properties, manufacturing methods, casting conditions, alloys, or any other parameters[13, 10, 11, 13, 16, 1923, 25, 30, 3336, 39, 45, 47, 52, 53, 57, 66, 7478]
111st generation superalloy: any study that has used a 1st generation superalloy[1, 3, 57, 10, 11, 13, 3035, 40, 42, 43, 49, 79]
122nd generation superalloy: any study that has used a 2nd generation superalloy[16, 19, 20, 22, 23, 28, 29, 33, 3638, 43, 56, 68]
133rd generation superalloy: any study that has used a 3rd generation superalloy[8, 21, 50]
144th generation superalloy: any study that has used a 4th generation superalloy[23, 51, 77]
15Novel methods: any study that developed new methods to tackle various problems faced in the manufacturing of Ni-based superalloys[13, 25, 39, 59, 69]
16Microstructure: any study that talked in depth about the microstructure of the alloys used and its effect on alloy properties and quality[7, 912, 15, 16, 18, 20, 22, 23, 29, 31, 32, 34, 35, 39, 46, 52, 54, 55, 57, 59, 67, 68, 72, 74, 76, 77, 7984]
17Fracture mode: any study that talks about the fracture mechanisms, modes, and crack propagation taking place in superalloys[3, 10, 11, 13, 19, 20, 22, 30, 31, 37, 41, 43, 47, 5355, 58, 59, 67, 77, 85]
18Ductility[37]
19Grain or dendrite size: any study that talks in depth about the grain or dendrite size, PDAS value, SDAS value, carbide size, or other precipitate sizes[11, 12, 16, 22, 3436, 59, 66, 79, 80, 82, 86]
20Grain refinement: any study that talks about grain refinement, the process of refinement, and how and why the refinement takes place[16, 17, 34, 48, 49, 80, 87, 88]
21Additive manufacturing: any study in which AM process was used[10]
22Hot isostatic pressing: any study in which the HIP process was used[3, 14, 58, 67, 89]
23Vacuum condition: any study that talked in depth about the effects of using vacuum conditions during casting procedure[26]
24Effect of alloying elements: any study that talks about the effects of different alloying elements and how varying their contents can affect the final product[7, 40, 42, 55, 59, 73, 76, 77, 82, 83, 90]
25Freckles: any study that talks about the formation of freckles, the harm they do, and how freckling can be avoided[5, 8, 2628, 35, 42, 85, 9093]
26Hot tears: any study that talks about the formation of hot tears, the harm they do, and how hot tears can be avoided[7, 29, 38, 40, 94]
27Porosities: any study that talks about the formation of porosities, the harm they do, and how they can be avoided[20, 21, 25, 34, 37, 39, 43, 50, 54, 76]
28Slivers: any study that talks about the formation of sliver defects, the harm they do, and how they can be avoided[16, 68]
29Fatigue properties: any study that deals with the different fatigue properties like fatigue life and behaviour of various superalloys[13, 1114, 2022, 30, 41, 43, 47, 58, 67, 74, 86, 95, 96]
30Creep properties: any study that deals with the different creep properties like creep life and behaviour of various superalloys[1, 12, 18, 19, 23, 31, 41, 51, 74, 77, 78]
31Stress/strain properties: any study that deals with the stress/strain properties like stress relaxation and rupture behaviour of various superalloys[2, 12, 13, 2225, 33, 37, 41, 45, 47, 52, 54, 55, 57, 58, 74, 88]
32Grain selection: any study that talks in depth about the grain selection/competitive growth process that takes place when selecting a single grain while producing SX components[4, 6, 36, 49, 56, 62, 85, 95, 97]
33Geometric effect: any study that talks about how the geometry or dimensions of the components, the mould, or the cores affect the properties of the final product[4, 5, 8, 31, 42, 79, 80, 93]
34Ceramic mould/core constituents: any study that deals with the effects the composition and type of constituents of the ceramic slurry used in making the mould and cores have on the final product[56, 66, 87]
35Mould interaction with alloy: any study that deals with the different interactions that take place between the mould and the cast superalloy due to the reaction between the elements in the alloy and mould constituents[46, 98, 99]
36Grain orientation and misorientation: any study that deals with the formation of grains that present unacceptable deviations in the grain orientation angles, and studies that have come up with methods to prevent misorientation[11, 22, 35, 36, 49, 56, 62, 68]
37Use of supportive unconventional techniques: any study where some techniques or methods like TMF or EMS were used along with the casting process for specific purposes[17, 27, 32, 41, 74]
38Casting process conditions/parameters: any study that talks in depth about the effects of using different casting conditions or parameters[30, 31, 34, 44, 49, 80, 87]
39Heat treatment: any study that talks in depth about different heat treatment processes and their effects on the properties of the final casting[10, 23, 24, 33, 55, 57, 66, 67, 82]
40Cooling rates: any study that has performed extensive examination into the cooling rate observed during the casting procedure and its impact on the casting properties[1, 15, 16, 35, 42, 54, 66, 79, 80, 84, 85]
41Withdrawal rates: any study that has performed extensive examination into the withdrawal rate used during the casting procedure and its impact on the casting properties[8, 18, 26, 32, 35, 49, 50]
42Coated alloys: any study that deals with alloys that have been given thermal barrier coatings[12, 13, 22, 74, 81]