Review Article

Lignin as Green Filler in Polymer Composites: Development Methods, Characteristics, and Potential Applications

Table 1

Different characteristics of lignins and the appropriate utilization.

LigninSome key lignin characteristics

Kraft lignin (KL)(i) Containing ash of 1–2% and suitable for low-value-added applications [25]
(ii) Having a high concentration of condensed structures with strong ether bonds and phenolic hydroxyl groups [35, 36]
(iii) Containing the organic matter such as polysaccharides and a few extractive fractions [37]
(iv) Molecular weight variability from low to the high molecular weight of 3,000–188,000 g·mol−1 [38]
(v) Solubility is limited but can be increased by sulfonation [39]
(vi) KL or modified KL can be used as dispersing agents, additives, and thermoset polymers mainly in low molecular weight [39]
(vii) KL can produce thermoset polymers when it is condensed with formaldehyde and cross-linked with phenol [39]
(viii) KL with higher molecular weight can be used as a thermoplastic mixture or copolymer [38]

Lignosulfonate (LS)(i) High ash content of 4–8% and a high molecular weight than KL [40]
(ii) The high molecular weight of 1,000 to 50,000 Da [40] than KL with a polydispersity index (PI) of 4.2–8 [33, 41]
(iii) Many impurities (approximately 30% by weight), such as ash or carbohydrates [41]
(iv) Required to modify for high compatibility with other polymeric materials [42]
(v) Dissolve in a variety of aqueous solutions but not in organic solvents [40]
(vi) Good water solubility [40]
(vii) Having a variety of functional groups (carboxylate, phenolic, as well as sulfur-containing groups) provide exceptional colloidal properties, dispersants, additives (plasticizers), surfactants, and flocculants [43]

Soda lignin (SL)(i) Sulfur-free and has a higher purity than KL and LS [44]
(ii) Suitable for a range of high products (resins, chemical reactants, composites, and antioxidant agents) and natural feed supplements for monogastric animals [4547]
(iii) Commonly derived from soda or soda-anthraquinone pulping of agricultural wastes or perennial crops [4446]
(iv) Soda lignin contains lower phenolic and aliphatic hydroxyl groups [38]

Organosolv lignin (OL)(i) OL has high reactive groups, no sulfur, high purity, and the highest reactivity and is nontoxic [36, 48]
(ii) High-quality lignin for higher value-added applications such as chemicals [49]
(iii) High solubility in an organic solvent but insoluble in water [50]
(iv) The possible application in the adhesive in wood panel production, a monomer in a biopolymer, antioxidant, and pesticide [51]
(v) Low content of residual carbohydrates [52]