Research Article

Observation of Drilling Burr and Finding out the Condition for Minimum Burr Formation

Table 1

Experimental conditions.

Machine toolRadial drilling machine, Make: Energy Limited, India, Model: RDH-32/930 
Main motor power: 1.5 kW

Tool holderR/L 265 ME-20 AL, Make: Sandvik Asia Limited, India

Cutting toolTaper shank, uncoated 14 mm diameter HSS twist drill, Make: Miranda (India)

Workpiece materialLow alloy steel, hardness: 225 HB
Composition: C (0.17%), Si (0.21%), Mn (0.63%), P (0.09%)

Workpiece size100 mm × 50 mm × 6 mm

Cutting velocity20, 25 and 31 m/min

Feed0.032, 0.05 and 0.08 mm/rev

Environment 
Experiment sets
Dry and water-cooled
I—Drilling in dry condition without any back-up support or edge bevel
II—Drilling with water cooling without any back-up support or edge bevel
III—Drilling in dry condition with a back-up support
IV—Drilling in water-cooled condition with a back-up support
V—Drilling in dry condition with 31° exit edge bevel
VI—Drilling in water-cooled condition with 31° exit edge bevel