Research Article
Material Removal Rate, Electrode Wear Rate, and Surface Roughness Evaluation in Die Sinking EDM with Hollow Tool through Response Surface Methodology
Table 3
Factors and their responses.
| Run number | Factors | Responses | Pulse off time (s) | Pulse on time (s) | Pulse current (A) | Material removal rate MRR (mm3/min) | Electrode wear rate EWR (mm3/min) | Surface roughness SR (m) |
| 1 | 28 | 340 | 5 | 14.6 | 4.7 | 5.39 | 2 | 4 | 340 | 5 | 23.37 | 11.6 | 6.3 | 3 | 16 | 340 | 25 | 18.25 | 7.4 | 7.22 | 4 | 28 | 340 | 45 | 20.96 | 12.9 | 6.25 | 5 | 16 | 340 | 25 | 18.85 | 5.7 | 7.45 | 6 | 16 | 340 | 25 | 19.55 | 7.2 | 7.57 | 7 | 4 | 580 | 25 | 28.99 | 13.8 | 10.12 | 8 | 4 | 100 | 25 | 14.53 | 3.5 | 5.42 | 9 | 16 | 340 | 25 | 18.86 | 5.8 | 7.23 | 10 | 16 | 580 | 45 | 29.03 | 10.2 | 10.16 | 11 | 16 | 100 | 5 | 14 | 3.9 | 4.28 | 12 | 16 | 580 | 5 | 26.42 | 10.9 | 9.15 | 13 | 16 | 100 | 45 | 16.16 | 4.1 | 5.34 | 14 | 28 | 100 | 25 | 15.66 | 3.5 | 4.33 | 15 | 16 | 340 | 25 | 17.8 | 5.9 | 7.43 | 16 | 4 | 340 | 45 | 22.2 | 7.2 | 7.73 | 17 | 28 | 580 | 25 | 24.36 | 10.4 | 9.2 |
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